Yunzhu
Wang
a,
Shinya
Furukawa
bc,
Zhang
Zhang
a,
Laura
Torrente-Murciano
d,
Saif A.
Khan
a and
Ning
Yan
*a
aDepartment of Chemical and Biomolecular Engineering, National University of Singapore, 4 Engineering Drive 4, Singapore 117585, Singapore. E-mail: ning.yan@nus.edu.sg
bInstitute for Catalysis, Hokkaido University, N-21, W-10, Sapporo 001-0021, Japan
cElementary Strategy Initiative for Catalysis and Battery, Kyoto University, Kyoto Daigaku Katsura, Nishikyo-ku, Kyoto, Japan 615-8510
dDepartment of Chemical Engineering and Biotechnology, University of Cambridge, Philippa Fawcett Drive, Cambridge CB3 0AS, UK
First published on 2nd November 2018
Organic nitriles are significant and versatile industrial feedstocks, but their conventional synthetic protocols require hazardous starting materials and/or harsh reaction conditions posing environmental and health risks. Herein, we established a Ni-based catalytic system to convert primary alcohols to nitriles with ammonia gas as the sole nitrogen source under oxidant-free conditions at merely 190–230 °C. Based on isotope labelling experiments, in situ DRIFTS and control experiments, the reaction pathway was identified to follow a dehydrogenation–imination–dehydrogenation sequence, with α-carbon C–H bond breakage as the rate determining step. Ni is superior to all noble metal catalysts tested, due to its excellent dehydrogenation ability that is not inhibited by NH3. The support plays an auxiliary role, promoting the reaction between aldehyde and ammonia to form imine as a critical intermediate. Ni/Al2O3 catalyst prepared via a deposition–precipitation method, featuring both excellent dispersion of metallic Ni and suitable acid sites, enabled alcohol transformation into nitrile under unprecedented low temperature. Various alcohols were converted into their corresponding nitriles in high conversions and yields (both up to 99%), while the catalyst kept 90% of its original activity after 48 hours in the stability test, highlighting the wide applicability and the robustness of the catalytic system.
Alcohol represents a better starting material for organic nitrile compounds that avoid the use of cyanides/halides. However, alcohols are not reactive enough and normally require in situ conversion into ketones/aldehydes prior to further transformation.11–14 Currently, production of nitriles from alcohols is dominated by the ammoxidation reaction, i.e., OH group is oxidized into a carbonyl group before reacting with ammonia.15 Strong oxidants such as iodine,16,17 1,3-diiodo-5,5-dimethylhydantoin,16,18 K2S2O8,19 MnO2,20 and (Bu4N)2S2O8 (ref. 21) have been utilized to produce nitriles from their corresponding alcohols. More recently, catalytic systems based on Cu,22–25 Ru(OH)x,26 Mn and NiO,27 Fe2O3 and Co3O4,28,29 and Pd (ref. 30) catalysts employing oxygen gas as the oxidant have been developed, but over-oxidation is difficult to avoid, and side reactions easily occur for multi-functionalized substrates. In addition, the current ammoxidation systems were mainly applied on aromatic substrates, and only limited cases demonstrated the possibility to transform aliphatic alcohols, in which long reaction time was necessary.22,23,27,28 For example, 26 to 30 hours were required to achieve 65% to 82% nitrile yields from aliphatic alcohols over Co3O4-NGr/C catalyst.28
In fact, the conversion of hydroxyl group to carbonyl group can be achieved through dehydrogenation rather than oxidation, enabling nitrile formation without any oxidant. Metal catalysts based on Cu,31,32 Co–Ni,33 FeS,34 Zn–Cr (ref. 35 and 36) etc. have been investigated to transform alcohol substrates to corresponding nitriles, among which only Cu/m-ZrO2 (ref. 31) and FeS (ref. 34) demonstrated its applicability in more than one substrate while others were only applied in converting one specific starting material. Moreover, the reported catalysts were not efficient, requiring high temperature to function properly (280–500 °C). These conditions result in a high energy consumption, product decomposition and severe catalyst deactivation. For instance, the Zn30Cr4.5/γ-Al2O3 catalyst afforded 61% selectivity towards propionitrile at 420 °C, producing considerable amounts of side products such as 3-picoline.36
Thermodynamically, dehydrogenation of alcohols does not require such a high temperature when the reaction is conducted in a continuous flow reactor where hydrogen is constantly taken away from the system. For example, ethanol underwent dehydrogenation at 200 °C on ZnZrOx supported Au catalyst,37 whereas cyclohexanol dehydrogenation occurred at the same temperature on Cu–MgO–Cr2O3 catalyst.38 The dehydrogenation of amine was also achieved at 200 °C employing a Ru complex.39 Recently, Ni catalysts have been widely used in many catalytic reactions,40 including efficiently catalysing the conversion of alcohols to amines.41–45 However, Ni based heterogeneous catalysts for various nitrile synthesis under mild conditions have not yet been reported. Herein, we developed a low-temperature, oxidant-free system based on a non-noble Ni catalyst to transform a series of aliphatic and aromatic alcohols to corresponding nitriles in the presence of ammonia gas. The reaction pathway was verified with a set of control experiments, reaction kinetics were investigated with deuterated substrates, while reactive surface species were monitored by in situ diffuse reflectance infrared Fourier-transform spectroscopy (DRIFTS) technique. Cleavage of C–H bond at α-carbon in the dehydrogenation of alcohol is the rate determining step in this reaction.
Wet-impregnation method was also used to prepare Al2O3, SiO2, and TiO2 supported Ni catalysts. Ni(NO3)2·6H2O (1.2 g) was dissolved in H2O (50 mL), and support (1.0 g) was added to the solution. The mixture was stirred at room temperature overnight. After that, the mixture was freeze-dried. The catalysts based on different supports were named as Ni/Al2O3-WI, Ni/SiO2-WI and Ni/TiO2-WI, respectively, with metal loading of ca. 20 wt%.
Ni/CaSiO3 was prepared by an ion-exchange method, in which Ni2+ exchanged with Ca2+ in the CaSiO3 support.48 Ni(NO3)2·6H2O (1.0 g) was dissolved in DI water (50 mL), in which CaSiO3 (1.0 g) was added. The mixture was stirred at room temperature for 12 hours. After that, the solid part was washed with DI water for three times. The solid was dried in an oven at 90 °C for 12 hours and calcined at 350 °C for 4 hours. The as-prepared catalyst was named as Ni/CaSiO3, with metal loading of ca. 20 wt%.
Ni-Based catalysts or noble metal catalysts (equal-mole of metals) were added in the reactor. All the Ni-based catalysts, except Ni/CaSiO3, were pre-reduced with H2 (40 mL min−1) at 460 °C for 1 hour. Ni/CaSiO3 was pre-reduced with H2 (40 mL min−1) at 600 °C for 0.5 hour. All the noble metal catalysts, including Ru/C, Pt/C, Rh/C, and Pd/C, were treated at 190 °C under H2 (40 mL min−1) for 0.5 hour to remove moisture. After reduction, the temperature was decreased to reaction temperature under hydrogen flow followed by a nitrogen purge of the system. In this manner, there will be some hydrides adsorbed on metal surface unless a high-temperature desorption is conducted, since the reaction temperature (130–230 °C) is below the H2 desorption temperature on metallic Ni.49 Then, substrates together with ammonia gas and nitrogen gas were supplied to the reactor at desired flow rates. The products were detected with an online gas chromatography (GC)-flame ionization detector (FID) system equipped with an Agilent HP-5 capillary column with He as the carrier gas. In case off-line GC or GC-mass spectrometry (MS) analysis is needed, the outlet stream was passed through a bottle of ethanol in ice bath to trap the organic products, with 40 μL dodecane as the internal standard.
IR spectroscopy of adsorbed pyridine (py-IR) was performed on a Thermo Fisher Nicolet 5700 IR spectrometer at a resolution of 4 cm−1 with 120 scans in the range of 1000–4000 cm−1 equipped with CaF2 windows. For the adsorption measurements, 20 mg sample was pressed into a self-supporting disc (wafer, diameter of 6.15 mm) and mounted on the sample holder. The samples were activated under vacuum (p = 10−6 mbar) at 450 °C for 1 h. As soon as the sample cooled to 150 °C, a spectrum of the activated sample was taken as the background. Subsequently, adsorption of pyridine was performed at 0.1 mbar for 30 min until saturation/equilibration of the surface was reached and the peak area of the IR signal remained constant. After physisorbed pyridine was removed by evacuation (p = 10−6 mbar) at 150 °C, another spectrum was recorded. Finally, spectra were taken after desorption at 200 °C, 300 °C, and 450 °C for 30 min (p = 10−6 mbar). The IR spectra of adsorbed pyridine were obtained by subtracting the spectrum of the activated sample.
Catalyst | Catalyst amount (mg) | GHSV (× 104 h−1) | Conv. (%) | Yield (%) | Selectivity (%) | |
---|---|---|---|---|---|---|
Reaction conditions: 1 μL min−1 1-hexanol, 10 mL min−1 N2, 4 mL min−1 NH3, 190 °C. a Same mole of metal with nickel in other entries. b 210 °C. c 230 °C. d Mixing catalyst (25 v/v%) with quartz sand (75 v/v%). NH3:1-hexanol = 22:1. | ||||||
1 | Rh/Ca | — | — | 92 | 23 | 25 |
2 | Ru/Ca | — | — | 96 | 37 | 39 |
3 | Pt/Ca | — | — | 72 | 14 | 19 |
4 | Pd/Ca | — | — | 33 | 13 | 39 |
5 | Ni/SiO2-DP | 50 | 2.24 | 94 | 69 | 73 |
6 | Ni/Al2O3-DP | 50 | 2.24 | 82 | 66 | 80 |
7 | Ni/TiO2-DP | 50 | 2.24 | 41 | 32 | 78 |
8 | Ni/SiO2-WI | 50 | 2.24 | 50 | 43 | 86 |
9 | Ni/Al2O3-WI | 50 | 2.24 | 31 | 26 | 84 |
10 | Ni/TiO2-WI | 50 | 2.24 | 29 | 26 | 90 |
11 | Ni/CaSiO3 | 50 | 2.24 | 61 | 51 | 84 |
12 | Ni/Al2O3-Plate-DP | 50 | 2.24 | 24 | 21 | 88 |
13 | Ni/Al2O3-Rod-DP | 50 | 2.24 | 26 | 11 | 42 |
14 | Ni/Al2O3-Plate-WI | 50 | 2.24 | 49 | 11 | 22 |
15 | Ni/Al2O3-Rod-WI | 50 | 2.24 | 41 | 12 | 29 |
16 | Ni/Al2O3-DP | 100 | 1.12 | 87 | 71 | 82 |
17b | Ni/Al2O3-DP | 100 | 1.12 | 97 | 85 | 88 |
18c | Ni/Al2O3-DP | 100 | 1.12 | >99 | >99 | >99 |
19d | Ni/Al2O3-DP | 100 | 0.281 | 82 | 64 | 78 |
20b | Al2O3 | 100 | 1.12 | 0 | 0 | — |
To understand different catalytic activities among various Ni-based catalysts, we first measured metal dispersion by H2 chemisorption, assuming that one surface Ni atom adsorbs one hydrogen atom. Nickel dispersion was 9.9% and 8.3% on Ni/SiO2-DP and Ni/Al2O3-DP, respectively (Table S1†), higher than the catalysts prepared by WI methods. Ni/CaSiO3 also afforded a lower Ni dispersion of 3.1%. The higher dispersion of Ni/SiO2-DP and Ni/Al2O3-DP may result in their higher activity. The chemisorption results are consistent with transmission electron microscopy (TEM) results obtained, where catalysts prepared by DP methods have smaller particle sizes than the others (Fig. S1†). Other Al2O3 supports with different morphology were prepared, including Al2O3-nanoplates and Al2O3-nanorods.46 The same preparation methods, i.e., DP and WI, were utilized to prepare the catalysts. The four catalysts (Table 1, entry 12–15) did not outperform commercial Al2O3, presumably because of the different acid sites produced on Al2O3-nanoplates and Al2O3-nanorods and the presence of Na residue after their base hydrothermal synthesis.50 Three peaks at 44.2°, 51.6°, and 76.2° were observed in the XRD pattern of reduced Ni/Al2O3-DP catalyst (Fig. S2†), ascribable to (111), (200) and (220) crystal phases of Ni nanoparticles respectively,51 while no peak for NiO was observed,52 indicating very small amount of NiO existing, if any, under treatment conditions.
Reaction parameters were further scrutinized using the Ni/Al2O3-DP catalyst. The product yield increased linearly with increased catalyst loading from 15 mg to 50 mg (Fig. S3†). Further increasing the catalyst amount did not lead to a proportional increase of product yield, presumably due to the reaction was approaching equilibrium. When the reaction temperature increased from 150 °C to 230 °C (Fig. S4†), a monotonic increase of hexanenitrile yield from 26% to 82% was observed. This is exactly as expected, because dehydrogenation of the substrate is favored at high temperature both thermodynamically (see page S2 in the ESI†) and kinetically. Decreasing gas hourly space velocity (GHSV) by mixing catalyst with quartz sands did not induce substantial change of reactivity (Table 1, entry 19). With 100 mg catalyst, increased temperature also induced increased activity, and at 230 °C, quantitative formation of hexanenitrile was observed at a GHSV of 1.12 × 104 h−1 (Table 1, entry 16–18), mainly due to the elimination of 1-hexylamine via further dehydrogenation into nitrile product. Close to 100% selectivity can be achieved under optimized conditions, highlighting the feasibility of continuous production of organic nitrile compounds from alcohols without complex post-reaction treatment.
To gather evidence to identify which pathway is dominant, deuterated butanol (CH3(CH2)2–CD2–OH, 1,1-dideuteriobutan-1-ol) was converted to butylamine with ammonia and hydrogen at 150 °C. A low temperature was chosen and excess hydrogen was supplied to make sure dehydrogenation of butylamine to butanenitrile was unfavoured. If the reaction follows pathway I, the major product should be 1-butan-1,1-d2-amine (CH3(CH2)2–CD2–NH2, m/z = 75), with deuteration of both hydrogen at α-carbon. If the reaction follows pathway II, where dehydrogenation and re-hydrogenation on α-carbon occurs, 1-butan-1-d-amine (CH3(CH2)2–CDH–NH2, m/z = 74) and 1-butylamine (CH3(CH2)2–CH2–NH2, m/z = 73) should be the major products. According to GC-MS spectra (Fig. S5†), the major molecular ion peaks were 73 and 74, corresponding to none- and mono-deuterated butylamine, respectively. This strongly supports that pathway II is dominant in the reaction. A small peak at m/z = 75 was observed, bearing a height of 4.1% compared with the peak at m/z = 74, in excellent agreement with the predicted abundance of 13C isotope peak for CH3(CH2)2–CDH–NH2 (4.4%, considering 4 carbons with 13C abundance of 1.1% each). In another word, no CH3(CH2)2–CD2–NH2 was detected in the product. Therefore, direct substitution of hydroxyl group by NH3 was not occurring at an appreciable level in the reaction system. In addition to this, tert-butanol, which is unable to be dehydrogenated, was also applied as the substrate to identify the validity of pathway I. Under N2 and NH3, 0% conversion was observed at 190 °C and 210 °C on Ni/Al2O3-DP catalyst. No tert-butylamine was observed by GC-MS analysis even with increased temperature at 290 °C, further suggesting that direct amination followed by dehydrogenation was not the major reaction pathway in our system. We have to point out, that while both experiments suggest pathway II is more likely to be the dominant pathway, neither of them are conclusive.
To investigate the validity of pathway II, reaction rate (mmol of substrate converted per gram of catalyst per hour) of each step was evaluated. When ammonia was not supplied (Table 2, entry 1), Ni/Al2O3-DP catalyst afforded aldehyde as the main product with 4% conversion. This observation matches pathway II, which comprises multiple reaction steps starting from alcohol dehydrogenation into an aldehyde. Consequently, reaction intermediates suggested in pathway II were used as the starting materials to further probe its feasibility. Hexanal was highly reactive in the system, reaching much higher conversion (96%) under the same reaction conditions (Table 2, entry 2). Interestingly, 3,5-dibutyl-2-pentyl-pyridine (compound X, Fig. 1(a) and S6†) was detected by GC-MS in the presence of Al2O3 support only, which was formed by one molecule of 1-hexanimine and two molecules of hexanal, due to the instability of imine under reaction conditions. This provided strong evidence for the formation of imine intermediate, as predicted by pathway II.
Substrate | NH3 (mL min−1) | Ni/Al2O3-DP | Al2O3 | |||
---|---|---|---|---|---|---|
Product | Conversion (%) | Reaction rate (mmol g−1 hour−1) | Product | |||
Reaction conditions: 1 μL min−1 substrate, 20 mg catalyst, 190 °C, 8 mL min−1 NH3 with 20 mL min−1 N2 or 28 mL min−1 N2 if no NH3 was supplied. GHSV = 1.12 × 105 h−1. N.D. = not detected. | ||||||
1 | 1-Hexanol | 0 | Hexanal | 4 | 0.98 | N.D. |
2 | Hexanal | 8 | Hexanenitrile | 96 | 22 | X |
1-Hexylamine | ||||||
3 | 1-Hexylamine | 8 | Hexanenitrile | 19 | 4.4 | N.D. |
4 | 1-Hexanol | 8 | Hexanenitrile | 14 | 3.1 | N.D. |
The formation of X from hexanal and ammonia was utilized as a descriptor of the ability of the support to promote imine formation. As shown in Fig. 1(b), Al2O3 presented much higher yield of X than SiO2, CaSiO3 and the blank control, indicating its promotional effect in this step. This is plausibly due to the weak Lewis acid sites (LAS) on Al2O3,56 suggested by Py-IR on Ni/Al2O3-DP (Fig. S7†). The peaks at 1447 cm−1 and 1606 cm−1 were ascribed to the LAS on Ni/Al2O3-DP catalyst,57 which disappeared as temperature increased to 450 °C. No obvious Brønsted acid sites (BAS) were observed on Ni/Al2O3-DP surface.58 Starting with hexanal, both hexanenitrile and 1-hexylamine were produced on Ni/Al2O3-DP catalyst, indicating the hydrogenation and dehydrogenation of imine were catalysed by Ni species. Hexanenitrile was also formed on Ni/Al2O3-DP when 1-hexylamine was injected into the reactor (Table 2, entry 3), suggesting the feasibility of step 5. The dehydrogenation of 1-hexylamine to hexanenitrile was faster than the dehydrogenation of hexanol (step 1), but much slower than step 2. Both dehydrogenation steps and the overall reaction (Table 2, entry 4) were slower than the step 2 in one order of magnitude, indicating the dehydrogenation limited the whole reaction rate.
Combining these control experiments, the following important insights are obtained: 1) the major pathway for nitrile compound formation is an indirect route, following dehydrogenation–imination–dehydrogenation reaction sequence; 2) imination reaction (step 2) is catalysed by the Al2O3 support, whereas other steps are catalysed by metallic Ni; 3) the dehydrogenation from alcohol to aldehyde has the smallest reaction rate, and therefore is likely to be the rate-determining step.
r = k × [alcohol]α × [NH3]β |
The values of α and β were measured for 1-hexanol conversion to hexanenitrile on Ni/Al2O3-DP catalyst. A high GHSV (1.28 × 105 h−1) is used to maintain low conversion of the substrate. When 1-hexanol flow rate was varied while the concentration of ammonia was kept constant, a positive correlation between the reaction rate (mmol of substrate converted per gram of catalyst per hour) and the substrate flow rate was observed.
k × [NH3]β was treated as a constant and α was determined as 0.6 by fitting the experimental data (Fig. 2(a)). Similarly, β was determined by maintaining 1-hexanol flow rate as a constant, while altering ammonia concentration. The reaction order of ammonia was close to 0 (Fig. 2(b)). The experiments were repeated under varied conditions, while the results obtained were essentially the same (Fig. S8†). The kinetic measurements provided further evidence to support pathway II, in which only the alcohol is involved in the rate-determining step.
We further conducted the density functional theory (DFT) calculations to investigate the adsorption energies of possible species on Ni surface (see page S3 and Fig. S9 in the ESI†). Adsorption on a Ni top site was considered for each adsorbate to avoid any steric repulsion between molecule and surface. However, for unsaturated molecules such as aldehyde, imine, and nitrile, side-on conformations on hollow sites were possible (Fig. S9†), and aldehyde and nitrile were found to prefer side-on conformations. As shown in Table 3, N-containing species, including ammonia, generally showed much more negative adsorption energies than O-contacting species, reflecting the intrinsic azophilic character of Ni. As such, it is plausible that Ni surface is covered by ammonia, while alcohol be adsorbed on the surface of Al2O3 support (also suggested by DRIFTS, Fig. 3, in section 3.4) and the interface between Ni and Al2O3. This gives an explanation of the reaction orders of ammonia and alcohol as observed in the kinetic study.
Adsorbate | Conformation | E ad (kJ mol−1) |
---|---|---|
1-Hexanol | Top | −20.5 |
Hexanal | Top | −25.9 |
Hollow | −34.9 | |
1-Hexylamine | Top | −71.7 |
1-Hexanimine | Top | −86.9 |
Hollow | −72.3 | |
Hexanenitrile | Top | −70.6 |
Hollow | −97.3 | |
Ammonia | Top | −75.8 |
Fig. 3 DRIFTS of adsorbed species on (a) Al2O3 surface and (b) Ni/Al2O3-DP surface as a function of time under N2 flow at 130 °C. At t = 0 min, 1-butanol was injected. |
In alcohol dehydrogenation, O–H bond cleavage in hydroxyl group and hydride abstraction via α-carbon C–H bond breakage are the two key steps. To investigate the kinetic relevance of each elementary step, isotope labelled substrates were used to test the reaction activity. Undeuterated 1-butanol (CH3(CH2)3–OH), 1-butanol-d (CH3(CH2)3–OD, deuteration at the hydroxyl group of 1-butanol) and CH3(CH2)2–CD2–OH (deuteration of both H at the α-carbon of 1-butanol) were converted under the same reaction conditions at 160 °C. Turnover frequency (TOF, calculated by molar amount of substrate converted per molar amount of surface Ni atom per hour) of CH3(CH2)2–CD2–OH was smaller than undeuterated 1-butanol, affording a normal KIE of 1.52 (Table 4), while no normal KIE was observed with CH3(CH2)3–OD (Table S2†). The results suggest that C–H bond cleavage at α-carbon determines the reaction rate. In the literature, the KIE of dehydrogenation of (CH3)2CH–OH over (CH3)2CD–OH was determined to be 2.0,59 which was higher than our result likely due to the lower reaction temperature in that study (60 °C).
Alcohol | TOF (h−1) | KIE | |
---|---|---|---|
Reaction conditions: 160 °C, 1 μL min−1 substrate, 200 mg Ni/Al2O3-DP, 76 mL min−1 N2, 4 mL min−1 NH3. GHSV = 3.21 × 104 h−1. | |||
1 | 1-CH3(CH2)3–OH | 1.88 | |
2 | 1-CH3(CH2)2–CD2–OH | 1.24 | |
3 | k 1-CH3(CH2)3–OH/k-CH3(CH2)2–CD2–OH | 1.52 |
DRIFTS were also used to study the adsorption of NH3 on Al2O3 and Ni/Al2O3-DP (Fig. S11†). Ammonia could be adsorbed on both LAS (1626, 1611, 1580 and 1268 cm−1) and BAS (1688 and 1454 cm−1) on the Al2O3 surface.66 With loading of Ni species, the peaks representing adsorbed ammonia on LAS (1626 and 1611 cm−1) maintained, and a new peak at 1219 cm−1, which may be ascribed to ammonia adsorbed on Ni surface,67 appeared. The BAS of Al2O3 were largely suppressed after loading of Ni species, therefore inhibiting undesired dehydration reaction catalysed by BAS. This observation is consistent with the Py-IR results (Fig. S7†).
1-Butanol was subsequently added to the NH3 saturated catalysts. On NH3 saturated Al2O3, the adsorption bands of butanol did not change with time, suggesting Al2O3 could not initiate the reaction between alcohol and ammonia (Fig. S12(a)†). As the alcohol was injected to the NH3 saturated Ni/Al2O3-DP (Fig. 4(a)), the two bands assigned to adsorbed ammonia at 1219 cm−1 and 1626 cm−1 started to decrease, indicating consumption of ammonia. The new peaks at 1606 cm−1 and 1097 cm−1 which could be ascribed as the N–H deformation and C–N stretching in amine species (Fig. S10(b)†),68 appeared quickly after 1 min, which further increased and then decreased with time. This observation confirmed the existence of step 4 in proposed pathway II. Within the first 10 min, no peak relevant to aldehyde was observed, indicating the dehydrogenation of alcohol was slow (rate-determining step) and the produced aldehyde reacted immediately with ammonia. After 20 min, the peaks for vibration of surface-bound carboxylate species (1562 cm−1 and 1411 cm−1) started to grow, probably because the amine species can condense on the catalyst surface as well (Fig. S10(b)†).
Fig. 4 DRIFTS of adsorbed species on NH3 saturated Ni/Al2O3-DP surface as a function of time under N2 flow at 130 °C. At t = 0 min, (a) 1-butanol and (b) 1,1-dideuteriobutan-1-ol was injected. |
The deuterated substrates were also studied via in situ DRIFTS. Fig. 4(b) presented the reaction of CH3(CH2)2–CD2–OH with ammonia on the surface of Ni/Al2O3-DP. The two peaks at 2192 cm−1 and 2074 cm−1 were ascribed to α-C–D stretching, the peak at 1241 cm−1 represented α-C–D deformation.59 The cleavage of α-C–D bond was relatively slow, indicating this step determined the overall reaction rate. As the peak at 2192 cm−1 decreased, a new peak at 2153 cm−1 increased accordingly, which might be ascribed to vibration of C–D bond in deuterated imine/amine group. In addition, the peak assigned to ammonia adsorbed on Ni at 1219 cm−1 disappeared rapidly at 1 min. This is probably due to the proton exchange between ammonia and deuterium from the substrate, and thus the peak for deuterated ammonia moved to a lower wavenumber. This was also observed with CH3(CH2)3–OD adsorbed on ammonia saturated Ni/Al2O3-DP surface (Fig. S12(b)†). Similarly, the bands for amine (1606 cm−1 and 1083 cm−1) and carboxylate species (1558 cm−1 and 1417 cm−1) were observed. In Fig. S12(b),† the broad peak at 2589 cm−1 represented the vibration of deuterated O–D bond, and its rapid decrease suggested fast cleavage of O–D bond of hydroxyl group. With deuteration at the hydroxyl group, the reaction rate was fast that only carboxyl species (1566 cm−1) were observed.
Finally, the adsorption of the product (using butanenitrile as an example) has been conducted on Ni/Al2O3-DP. At merely 100 °C, the intensity of CN peak at 2250 cm−1 decreased with time, suggesting either desorption or conversion of butanenitrile under mild condition (Fig. 5).69 This explains why the characteristic peak for CN was not observed in in situ DRIFTS analysis at 130 °C. The two peaks at 1665 cm−1 and 1608 cm−1 could be assigned to CN stretching and N–H bending.70 The hydrogenation of nitrile to imine was observed probably because the hydride adsorbed during catalyst reduction step or produced in dehydrogenation step remained on the catalyst was added to the nitrile group.
Fig. 5 DRIFTS of adsorbed butanenitrile on Ni/Al2O3-DP surface as a function of time under N2 flow at 100 °C. At t = 0 min, butanenitrile was injected. |
Entry | Substrate | Product | Temperature (°C) | Yield/selectivity (%) |
---|---|---|---|---|
Reaction conditions: 1 μL min−1 substrate, 200 mg Ni/Al2O3-DP, 20 mL min−1 N2, 8 mL min−1 NH3. a 0.5 μL min−1 substrate. GHSV = 1.12 × 104 h−1. | ||||
1 | 230 | 86/89 | ||
2a | 210 | 86/86 | ||
3a | 210 | 70/82 | ||
4a | 210 | 79/79 | ||
5a | 210 | 86/93 | ||
6a | 210 | 95/99 | ||
7a | 230 | 84/94 | ||
8a | 250 | 83/88 | ||
9 | 230 | 68/90 |
The catalytic stability test over a period of 48 hours was conducted (Fig. 6(a)), with initial yield of hexanenitrile at around 70%. The Ni/Al2O3-DP catalyst kept 90% of its original activity after 48 hours, and satisfactory carbon balance was maintained throughout the stability test. Indeed, TG analysis (Fig. 6(b)) over spent catalyst suggested 13 wt% carbon deposition, which corresponds to only about 1 mol% of carbon in the starting material accumulatively injected in 48 hours. ATR-IR (Fig. S13†) was further employed to analyse fresh and spent Ni/Al2O3-DP catalyst. The major bands for the spent catalyst were ascribed to the surface-bound carboxyl species (1554 cm−1 and 1458 cm−1), which, at least partially, accounted for the 1 mol% of carbon loss.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c8cy01799a |
This journal is © The Royal Society of Chemistry 2019 |