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A plasma-triggered N–Co–O–Fe motif in Co(OH)2 for efficient electrocatalytic oxygen evolution

Qian Yang a, Yaao Li a, Yaoxin Wu a, Yuxiang Li a, Chenxia Yang a, Lili Ban a, Yunxia Zhao a, Bin Dai a, Gang Wang a, Yongsheng Li a, Jinli Zhang b, Zongyuan Wang *a, Huan Pang *c and Feng Yu *a
aKey Laboratory for Green Processing of Chemical Engineering of Xinjiang Bingtuan, School of Chemistry and Chemical Engineering, Shihezi University, Shihezi 832003, China. E-mail: yufeng05@mail.ipc.ac.cn; zywang@shzu.edu.cn
bSchool of Chemical Engineering & Technology, Tianjin University, Tianjin 300384, China
cSchool of Chemistry and Chemical Engineering, Yangzhou University, Yangzhou 225009, Jiangsu, P. R. China. E-mail: panghuan@yzu.edu.cn

Received 14th December 2024 , Accepted 24th January 2025

First published on 27th January 2025


Abstract

The rational design and synthesis of oxygen evolution reaction (OER) electrocatalysts remain critical challenges for water electrolysis in hydrogen production. This study used a strategy to activate the lattice oxygen mechanism (LOM) pathway in Co(OH)2 through uniform co-doping with metallic Fe and nonmetallic N, thereby forming N–Co–O–Fe moieties at the Fe,N–Co(OH)x interface. The synergistic effects of Fe and N accelerated electron redistribution from Co to Fe atoms, promoting the formation of active high-valent Co(IV) and stimulating lattice oxygen activation. The intrinsic activity of Co(OH)2 was enhanced. The as-synthesized Fe,N–Co(OH)x exhibited exceptional performance, with high mass activity (1705 A gmetal−1) and turnover frequency (2.521 [thin space (1/6-em)]s−1), surpassing those of W,N–Co(OH)x by 80.4 and 57 times (21.2 A gmetal−1 and 0.044[thin space (1/6-em)] s−1), respectively. In situ spectroscopy and 18O isotope-labeled differential electrochemical mass spectrometry confirmed that Fe,N–Co(OH)x achieved direct intramolecular lattice oxygen coupling via the LOM pathway during the OER process. Density functional theory calculations revealed that Fe and N co-doping synergistically modulated the d-band center of Co in Fe,N–Co(OH)x, reducing the energy barrier for OO* desorption to form oxygen vacancies. The proposed method facilitated the preparation of heteroatom-doped hydroxide catalysts to activate the LOM pathway in the OER by co-regulating multiple defects.



Broader context

The generation of hydrogen through electrochemical water splitting is considered a highly promising approach for harvesting energy and alleviating intermittent availability issues associated with renewable energy sources. However, the overall efficiency of water splitting is strikingly hampered by the sluggish kinetics involved in the anodic oxygen evolution reaction (OER). The lattice oxygen oxidation mechanism (LOM) could enable direct *O–O* coupling, thus providing more efficient OER processing. Construction of “M–O–M” moieties at nanoscale interfaces could accelerate electron redistribution and stimulate direct coupling of intramolecular lattice oxygen. In this study metallic Fe and nonmetallic N co-doped Co(OH)2 (Fe,N–Co(OH)x) was successfully synthesized through plasma discharge in water. The co-doping with metallic Fe and nonmetallic N facilitated the formation of N–Co–O–Fe moiety molecules at the Fe,N–Co(OH)x interface, accelerated electron redistribution from Co to Fe atoms, facilitated the formation of active high-valent Co(IV) and triggered the LOM pathway. This work provides a good reference for the rational design of effective OER catalysts for water electrolysis.

1. Introduction

Electrocatalytic water splitting can facilitate hydrogen production, thereby offering a solution to the impending global energy crisis by converting electrical energy into chemical energy.1,2 However, the oxygen evolution reaction (OER) component of water splitting (4OH → O2 + 2H2O + 4e) involves a complex four-electron–proton transfer process. This results in slow kinetics and requires a substantial overpotential. Efficient catalysts must be developed to lower the OER's kinetic barrier to enhance water-splitting efficiency. Unlike noble-metal catalysts (e.g., Ru, Ir, and Pt), which are scarce, costly, and have limited durability, earth-abundant 3d transition-metal hydroxides and hydroxyl oxides (e.g., Fe, Ni, and Co) offer comparable electrochemical performances at a lower cost. This renders large-scale industrial water splitting feasible.3 These materials have been reported to follow two primary OER pathways: the conventional adsorbate evolution mechanism (AEM) and the lattice oxygen oxidation mechanism (LOM).4–6 In the conventional AEM, the adsorption strength is closely associated with multiple adsorption intermediates, thereby resulting in a theoretical overpotential of 0.37 V.7 The LOM pathway, which is kinetically favorable, reduces the limiting energy barrier using ligand holes for direct lattice oxygen coupling. Consequently, catalysts operating through the LOM mechanism can achieve superior OER performance.8 The primary challenge, however, lies in manipulating the catalytic interface to ensure that hydroxide materials follow the LOM pathway.

Heteroatom doping can effectively activate the LOM pathway.9–11 Wang et al. incorporated Zn2+ into CoOOH, while Hou et al. doped Cu into CoFe-layered double hydroxides (LDH).12,13 Incorporating Zn2+ facilitated the formation of accessible non-bonded oxygen states and enhanced Co–O covalency, whereas Cu doping promoted intramolecular electron transfer, activating the LOM pathway. In addition, heteroatom doping can induce interfacial catalysis at the nanoscale, consequently altering the electronic structure of the catalyst, facilitating lattice oxygen activation, and modifying catalytic activity.14–16 Ou et al. introduced Ga3+ into Co3O4 to create Co2+–O–Co3+ motifs, which successfully activated lattice oxygen.17 Similarly, Yang et al. used O species in CoFe-PBA, forming Co–O–Fe motifs that enhanced the lattice oxygen activation and improved OER performance.14 Liu et al. introduced S and FeOOH on Co(OH)2 nanoneedle arrays, thereby inducing Co–O–Fe motifs at the heterogeneous interface, accelerating electron transfer, and triggering the LOM pathway.18 Thus, the construction of “M–O–M” motifs at nanoscale interfaces accelerates electron redistribution and enhances metal–O covalency, consequently stimulating direct intramolecular lattice oxygen coupling. However, Chen et al. highlighted that the formation of oxygen vacancies (Ov) is the rate-limiting step of the LOM pathway.19 In many cases, the removal of OO* or OOH* intermediate species occurs in this step. Thus, the key challenge in activating the LOM pathway is facilitating lattice oxygen participation in the OER to form Ov. This necessitates the maintenance of a high O exchange capacity at the Ov site and a robust H exchange capacity following the occupation of the site by OH* or OOH*.

With its LDH groups and hydrotalcite-like structures, α-Co(OH)2 can expose several surface-active catalytic sites and provide sufficient structural flexibility for the LOM.20 However, α-Co(OH)2 has a high Ov formation energy and is not naturally inclined to follow the LOM pathway. Moreover, its limited electrical conductivity further impedes charge injection and extraction during O2 evolution. To enhance its activity, Fe species are commonly incorporated with α-Co(OH)2's to form highly active OER catalysts, such as CoFe-LDH and Fe2O3/Co(OH)2.21–23 Fe can effectively modify the hydrogen exchange capacity of α-Co(OH)2 for OOH and OH groups,24–26 while N-doping can adjust the conductivity and electronic structure of Co(OH)2.27,28 Nevertheless, to the best of our knowledge, the activation of the LOM pathway in Co(OH)2 has not been reported. Furthermore, studies have indicated that co-doping with metals and nonmetals can effectively enhance intrinsic conductivity and modulate electronic interactions, thereby improving the intrinsic catalytic activity.10,29,30 However, simultaneously realizing metallic and nonmetallic doping in a single-step process remains challenging. This study aimed to identify an optimal metallic and nonmetallic co-doped structure that could activate the LOM mechanism and improve electron transfer capabilities.

This study proposed a rapid and environmentally friendly method for synthesizing metallic Fe and nonmetallic N co-doped Co(OH)2 (i.e., Fe,N–Co(OH)x) with abundant Ovvia plasma discharge at the gas–water interface. In an aqueous solution, Co2+ and 2-methyl-1H-imidazole (2-MI) facilitated the formation of N-doped Co(OH)2, while Fe rods, used as discharge electrodes, served as the Fe source. The Fe atoms were uniformly sputtered into the N-doped Co(OH)2. By adjusting the Co/2-MI ratio, Fe,N–Co(OH)x and Fe-doped ZIF67 (Fe-ZIF67) were synthesized. W,N–Co(OH)x was also synthesized as a control. Co-doping with Fe and N promoted the formation of N–Co–O–Fe moieties at the Fe,N–Co(OH)x interface, thereby modulating electron redistribution between Co and Fe and optimizing the adsorption and desorption of oxygen intermediates. This enhanced the intrinsic activity of Co(OH)2. In situ ATR-FTIR, in situ18O isotope-labeled differential electrochemical mass spectrometry (DEMS), and in situ Raman spectroscopy confirmed that Fe and N co-doping activated lattice oxygen. This established the LOM pathway as the primary reaction mechanism and facilitated the formation of active high-valent Co(IV) species. Furthermore, in situ electrochemical impedance analysis and density functional theory (DFT) calculations were performed to investigate further the impact of Fe and N co-doping on OER activity and LOM pathway activation.

2. Results and discussion

2.1. Morphology and structure

To achieve the co-doping of Fe and N, a plasma setup (Fig. S1 and S2, ESI) previously reported for constructing single-atom sites and anionic doping structures (e.g., N, F, P, and B) was used.31–35 Previous research on N-doped transition-metal-based electrocatalysts has primarily focused on the development of transition-metal nitrides using highly corrosive NH3 as the nitrogen source. Simultaneously, reports on N-doping under mild conditions remain scarce.36–39 This plasma treatment in water stabilizes hydroxides and prevents their decomposition into oxides during high-temperature calcination, thereby forming Co–N bonds. The Fe,N-doped Co(OH)2 synthesis is depicted in Fig. S2 (ESI), demonstrating that Co2+ initially coordinated with 2-MI to form Co–N bonds. Following plasma treatment, most of the Co–N bonds are converted to Co–OH, and the 2D α-Co(OH)2 is formed as NO3− ions of cobalt nitrate or degradation products are inserted between the Co–OH layers. Fe,N–Co(OH)x appeared as hexagonal plates in SEM images (Fig. 1b–d). Furthermore, the color of the solution changed from red to yellow and purple following 30 m of plasma discharge when the Co2+/2-MI molar ratio increased from 4[thin space (1/6-em)]:[thin space (1/6-em)]1 to 1[thin space (1/6-em)]:[thin space (1/6-em)]1 and 1[thin space (1/6-em)]:[thin space (1/6-em)]4 (Fig. S4a–c, ESI). The dark purple Fe-ZIF67, prepared at a Co2+/2-MI ratio of 1[thin space (1/6-em)]:[thin space (1/6-em)]58, exhibited an ortho-dodecahedral morphology (Fig. 1e and Fig. S4d, ESI) that was consistent with hydrothermally synthesized ZIF-67 (Fig. S5, ESI).40 The Fe doping results were obtained from Fe electrode sputtering. The substitution of Fe with W electrodes produced W,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) as a control sample. The reaction temperature was mild at 79 °C (Fig. S6, ESI). Thus, this study presented the first report of a one-step synthesis of metallic/nonmetallic (Fe/N) co-doped Co(OH)2 for the OER.
image file: d4ey00280f-f1.tif
Fig. 1 Preparation process and morphology of electrocatalysts. (a) Schematic of the synthesis of Fe,N co-doped Co(OH)2 (i.e., Fe,N–Co(OH)x) and Fe-doped ZIF67 (i.e., Fe-ZIF67) induced by plasma in water. (b)–(e) SEM images of (b) Fe,N–Co(OH)x (4[thin space (1/6-em)]:[thin space (1/6-em)]1), (c) Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1), (d) Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]4), and (e) Fe-ZIF67. (f)–(k) Morphology and elemental distribution of Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1): (f) TEM images, (i) HAADF-STEM images, (j) corresponding FFT pattern, and (k) EDS mapping images. (l) XRD patterns of Fe,N–Co(OH)x (4[thin space (1/6-em)]:[thin space (1/6-em)]1) (orange line), Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) (red line), Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]4) (green line), and Fe-ZIF67 (purple line).

Transmission electron microscopy (TEM) images of Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) revealed a hexagonal plate-like morphology (Fig. 1f), thereby corroborating the SEM findings. The staggered lattice fringes indicated abundant defects41–43 (Fig. 1i), with measured lattice spacings of 2.60 and 2.67 nm, corresponding to the (102) and (100) planes of α-Co(OH)2, respectively.44 Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) exhibited polycrystalline characteristics (Fig. 1j). Energy-dispersive spectroscopy (EDS) mapping indicated Co and O as dominant elements, with Fe and N homogeneously distributed throughout the hexagonal plate region. This confirmed uniform co-doping (Fig. 1k). Inductively coupled plasma (ICP) measurements revealed that the Co and Fe contents in Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) were 43.37 wt% and 8.98 wt% (molar ratio of Co/Fe = 4.83), respectively (Table S2, ESI). Furthermore, W,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) exhibited similar 2D morphology and uniform W,N-doping (Fig. S7 and S8, ESI).

X-ray diffraction (XRD) analysis confirmed the primary crystal structure of α-Co(OH)2 (JCPDS No. 46-0605) and Co(OH)2 (JCPDS No. 45-0031) (Fig. 1l).45 When decreasing the Co2+/2-MI ratio from 4[thin space (1/6-em)]:[thin space (1/6-em)]1 to 1[thin space (1/6-em)]:[thin space (1/6-em)]4, the shape of peaks at 18.8°, 32.2°, 37.7°, and 51.1° became sharper, and the peak intensity enhanced, indicating an increased crystallinity. Fourier transform infrared (FTIR) spectroscopy of Fe,N–Co(OH)x (4[thin space (1/6-em)]:[thin space (1/6-em)]1), (1[thin space (1/6-em)]:[thin space (1/6-em)]1), and (1[thin space (1/6-em)]:[thin space (1/6-em)]4) exhibited vibration bands at 480, 656, 3447, and 3632 cm−1, corresponding to Co–OH, Co–O, –OH groups of typical α-phase hydroxides, and O–H stretching vibrations of interlayer water, respectively (Fig. S9, ESI).45,46 With increasing 2-MI content, the peaks at 480 and 3632 cm−1 intensified, indicating increased interlayer OH groups. This was consistent with the XRD results, thereby indicating improved crystallinity as the Co2+/2-MI ratio shifts from 4[thin space (1/6-em)]:[thin space (1/6-em)]1 to 1[thin space (1/6-em)]:[thin space (1/6-em)]4. The NO3 vibration at 1383 cm−1 was attributed to interlayer NO3,47 which disappeared in Fe-ZIF67 and ZIF-67. Increasing the 2-MI ratio to 58 eq., typical for ZIF-67 synthesis,40 caused the Fe-ZIF67 to exhibit an XRD pattern similar to ZIF-67 (Fig. 1l). The FTIR spectra of Fe-ZIF67 also matched that of ZIF-67 (Fig. S9, ESI), with peaks between 600 and 1600 cm−1 attributed to imidazole ring stretching and bending.48 Peaks at 425 and 1580 cm−1 corresponded to Co–N and C[double bond, length as m-dash]N stretching of Co/2-MI hybrids. These findings confirmed the synthesis mechanism illustrated in Fig. 1a. Plasma induced Co2+/2-MI reconstitution into N-doped α-Co(OH)2 at low 2-MI concentrations, incorporating NO3 into the 2D α-Co(OH)2 interlayer. At higher 2-MI concentrations, the coordination of 2-MI with Co2+ facilitated the formation of ZIF-67. The competition between 2-MI and OH coordination with Co2+ yielded various morphologies. This highlighted the importance of the Co2+/2-MI ratio in synthesizing Fe,N–Co(OH)x.

XPS analysis was conducted to identify the electronic structure and elucidate the chemical states (Fig. S10 and S11, ESI). The Co 2p spectra of Fe,N–Co(OH)x are shown in Fig. S11a (ESI). Two dominant Co 2p1/2 and Co 2p3/2 peaks with two shakeup satellites were observed.46 The peaks at 780.7 and 782.6 eV corresponded to Co3+ (t62ge0g) and Co2+ (t62ge1g), respectively. Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) contained the highest percentage of Co3+ (56.4%) (Table S4, ESI), which may benefit OER performance.49 Notably, there was a slightly negative shift (0.3 eV) of the Co 2p3/2 peak between Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1), and Fe-ZIF67 (Fig. S11a, ESI). This indicated increased electron cloud density around the Co atoms after Fe,N co-doping.24 The O 1s spectra of Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) exhibited four peaks at 529.9, 530.8, 531.4, and 532.3 eV, attributed to lattice oxygen (metal–O), metal–OH, Ov, and surface-absorption oxygen, respectively (Fig. S11d, ESI).13 Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) exhibited the highest Ov content (51.9%). Electron paramagnetic resonance (EPR) confirmed abundant Ov formation (Fig. S12, ESI),50 thereby demonstrating that rational Fe,N co-doping facilitated Ov formation. The Fe 2p XPS spectra of Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) was deconvoluted into four main peaks representing Fe2+ (711.9 and 722.0 eV) and Fe3+ (715.0 and 725.5 eV) with two satellite peaks (718.7 and 733.14 eV, respectively) (Fig. S11b, ESI).25 The N 1s spectra of Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) revealed five N species: pyridinic N (398.5 eV), Co–N or Co/Fe–N (399.7 eV),28 pyrrolic-N (400.9 eV), graphitic N (402.8 eV), and NO3(406.7 eV) (Fig. S11c, ESI). Raman spectra (Fig. S13 and Note 3, ESI) have been verified and revealed the origin of the metal–N bond. The N–Co–N deformation vibration was clearly observed in the region of 120–195 cm−1. And the C–CH3 stretching peaks of the 2-MI linker were visible at approximately 674 cm−1, indicating that the Co–N bond in Fe,N–Co(OH)x originates from 2-MI.51 Pyridinic and graphitic N, part of the N-doped C, exhibited improved wettability and a strong affinity for water, thereby aiding electron transfer during the OER.52

X-ray absorption spectroscopy (XAS) was conducted to analyze the coordination number and multi-defect structures in Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) (Fig. 2a–c and Fig. S14, Table S6, ESI). A detailed analysis of the pre-peak and main peak in the Co K-edge X-ray absorption near-edge structure (XANES) spectra of Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) was carried out to elucidate the oxidation states, coordination environment and electronic interactions induced by the Fe and N co-doping. The Co K-edge X-ray XANES spectra (Fig. 2a) exhibit the energy absorption edge between CoO and Co3O4, confirming a mixed valence state of Co2+ and Co3+. The pre-edge peak around 7710 eV corresponds to the Co 1s-3d transition,53 and a higher pre-edge peak represents a lower centrosymmetry of the octahedron in Co(OH)2. The pre-edge peak intensity of Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) is higher than Co(OH)2, which suggests a lower centrosymmetry of Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) after Fe and N co-doping.54 Compared with Co(OH)2, the white line (7725 to 7730 eV) of Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) sample is broader and lower intensity, indicating strong electronic interaction after Fe and N co-doping.55 The Fourier transformed (FT) k3χ(k) spectra in R space (Fig. 2b) revealed three scattering paths around absorbing Co ions. The first peak at 1.53 Å corresponded to the Co–O and Co–N first coordination shell.27 Owing to limited resolution and low N content, differentiating between Co–N and Co–O was challenging.27 The second peak at 2.5 Å indicated the Co–O–Co(Fe) second coordination shell.56 Moreover, the coordination bond length and peak intensity of Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) are significantly lower than those of Co(OH)2, which indicates that Fe and N co-doping resulted in the formation of multiple defects.14 According to the (FT) k3χ(k) fitting results and parameters (Fig. 2c and Table S6, ESI), the ex situ Raman experimental (Fig. S13 and Note 3, ESI) and fitting data showed high consistency, revealing that the Co–N and Co–O coordination numbers (CN) are 2 and 1.5, respectively. Compared to the 6-coordinated metal–O structure in saturated-coordinated Co(OH)2, the first-shell coordination numbers of Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) sum up to 3.5, which is lower than 6. This indicated the presence of abundant Ov,41,57 which was consistent with XPS and EPR findings. The EXAFS wavelet transform analysis revealed an intensity maximum at 3.5 Å−1 owing to Co–N/O scattering (Fig. S14, ESI). These results indicated that Fe,N co-doping altered the coordination environment in Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1), leading to multiple defects (Fe,N co-doping and Ov).


image file: d4ey00280f-f2.tif
Fig. 2 Effect of Fe,N co-doping on electronic structure. (a–c) XAS characterization of Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1): (a) XANES spectra at the Co K-edge. (b) Fourier transform of Co K-edge EXAFS spectra in R space. (c) EXAFS fitting results of Co K-edge EXAFS k3χ(k) FT spectra. (d) Slab model structure (Ov) diagrams for (I) Co, (II) CoN, and (III) FeCoN sites. (e) Schematic of the N–Co–O–Fe moiety connecting Co and Fe via bridging lattice oxygen (O2−). (f) Schematic of PET in the N–Co–O–Fe moiety through bridging O2−. (g) Partial density of states of potential catalytic sites. (h) Illustration of the electronic structure of the metal–O covalent bond.

XAS and XPS data revealed that introducing metallic Fe and nonmetallic N substantially modified the valence states, coordination environments, and electronic structure of the Co atoms. We proposed the Co, CoN, and FeCoN site structures, as illustrated in Fig. 2d. The lattice oxygen between Co and Fe also affected adsorption–desorption properties (Fig. 2d and Fig. S16–S18, ESI). Typically, Oh-symmetric metal atoms interacted with bridging oxygen (O2−) through π-donation in hydroxide structures, thereby forming M–O–M moieties.58 In this study, we constructed an N–Co–O–Fe moiety that bridged Co and Fe via O2− to examine partial electron transfer (PET) at the interface and electronic coupling between adjacent Co and Fe (Fig. 2e). The d-orbital configurations of Co2+ (t62ge1g), Co3+ (t62ge0g), and Fe3+ (t32ge2g) are depicted in Fig. S15 (ESI). The t2g-orbitals of Co2+ (t62ge1g) and Co3+ (t62ge0g) had no unpaired electrons, and their p-orbitals were fully occupied by O2−. This resulted in electron repulsion that hindered the charge transfer (Fig. 2f, top).56,59 Projected density of states (PDOS) calculations indicated substantial overlap between Co t2g-orbitals and O 2p-orbitals near the Fermi level (−0.5–2 eV), thereby confirming electron transfer from the t2g-orbitals (dxy, dyz, dxz) to bridging O2− (Fig. S16a, top, ESI).12 The varying electronic occupancy of Co and Fe d-orbitals can trigger PET through bridging O2− p-orbitals (Fig. 2f, middle),56,57,60 resulting in double interaction (DEI) between Co and Fe.61,62 N facilitated electron transport by altering the electronic density at adjacent Co sites.63 Introducing N at the CoN site substantially reduced the electron density in Co t2g-orbitals and O 2p orbitals near the Fermi level (−0.5–2 eV) (Fig. S16a, middle, ESI), while co-doping with Fe and N markedly increased it (Fig. S16a, bottom, ESI). This highlighted the electron-withdrawing properties of N, which decreased the electron density at the adjacent Co sites. With Fe and N coordinated to Co2+/Co3+, the orbitals contained more electrons, facilitating electron transfer between Co t2g and O 2p-orbitals. This enabled easier electron transfer from Co2+/Co3+ to Fe3+via bridging O2− (Fig. 2f, bottom). This process facilitated electron redistribution.59 Benefiting from the electronic modulation of the N–Co–O–Fe moiety, the Fe sites optimize *OH adsorption, while the Co sites are more conducive to O2 desorption, thus Fe,N–Co(OH)x is more favorable for starting an OER cycle and oxygen release (Fig. S17, S18 and Note 4, ESI). The mechanism of the effects of Co and Fe on the absorption of oxygen-containing species will be analyzed in the DFT calculation section. Hence, the intrinsic OER activity of Fe,N–Co(OH)x could be enhanced through PET within the N–Co–O–Fe moiety.

Moreover, PDOS analysis validated the variation in the electronic structure of the lattice oxygen based on comparisons of the Co, CoN, and FeCoN sites within the N–Co–O–Fe model (Fig. 2d and g). As shown in Fig. 2g, the moderate d-band center of Co (−4.17 eV) at the FeCoN site, compared to the Co (−3.82 eV) and CoN (−4.63 eV) sites, indicated that Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) possessed optimal adsorption and desorption energies for OER intermediates. Fe,N co-doping shifted the metal d-band center downward from −3.82 to −4.17 eV, reducing the charge transfer (Δ) between εd and the O 2p-band center (εO[thin space (1/6-em)]2P) from −0.07 to −0.03 eV.64 This shift facilitated the penetration of the O 2p-band and the formation of ligand holes, which favored the release of lattice oxygen (Fig. 2h). This confirmed the occurrence of lattice oxygen oxidation and enabled the lattice oxygen to function as active sites.20,64–66 For the FeCoN site, the overlap of the Co 3d, Fe 3d, and lattice O 2p orbitals near the Fermi level (shaded in purple) was substantially increased compared to the Co and CoN sites (Fig. 2g, lower panel). This confirmed a strong interaction between Co and Fe atoms and covalent hybridization with oxygen ligands. In addition, the continuous band structure of Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) around the Fermi level supported high electrical conductivity and enhanced electron transfer. This synergy between Fe and N atoms strengthened the covalency of the metal–O bond, thereby promoting lattice oxygen activation during the OER.8,12,67 The hybridization of metal 3d and O 2p orbitals improved electron transfer efficiency during OER processes,68 which facilitated the LOM pathway.

2.2. Electrocatalytic performance

Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) demonstrated better activity than Fe,N–Co(OH)x (4[thin space (1/6-em)]:[thin space (1/6-em)]1) and (1[thin space (1/6-em)]:[thin space (1/6-em)]4), indicating an optimal reactant ratio (Fig. S20, ESI). The Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) catalyst exhibited the lowest overpotential at 10 mA cm−2 (η10 = 251 mV), substantially lower than that of RuO2 (363 mV), W,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) (378 mV), and ZIF-67 (386 mV) (Fig. 3a). At current densities of 100 and 300 mA cm−2, Fe,N–Co(OH)x maintained superior overpotentials of 309 and 345 mV, respectively (Fig. 3b). The Tafel slope for Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) (40[thin space (1/6-em)]mV dec−1) was notably smaller than those of RuO2 (88[thin space (1/6-em)]mV dec−1), W,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) (89[thin space (1/6-em)]mV dec−1), and ZIF-67 (106[thin space (1/6-em)]mV dec−1). This confirmed superior reaction kinetics (Fig. 3c). Various doped samples were also investigated for comparison with Fe and N co-doped samples. The OER properties of Ni,N–Co(OH)x, W,N–Co(OH)x, Fe–Co(OH)x, N–Co(OH)x, Co(OH)x and Fe,N–Co(OH)x OER properties are compared in Fig. S21 (ESI). From the results, Fe–Co(OH)x and Co(OH)x without N doping, as well as Ni,N–Co(OH)x, W,N–Co(OH)x, N–Co(OH)x and Co(OH)x without Fe doping all exhibit poor activities. These comparisons indicated that Fe and N co-doping exerted a synergistic effect on enhancing the OER activity.
image file: d4ey00280f-f3.tif
Fig. 3 Electrocatalytic OER activity evaluations. (a) LSV polarization curve in 1 M KOH solution at a scan rate of 5 mV s−1. (b) Overpotential (η) at 10, 100, and 300 mA cm−2. (c) Tafel slopes curve. (d) Bode plots for Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) during the OER. (e) Comparison of OER activity between Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) (red), W,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) (blue), and ZIF-67(orange-red). (f) Chronopotentiometric curve at 10, 50, and 100 mA cm−2. (j) Comparison with recently reported catalysts. (h) The long-term durability of the prepared AEMWEs (Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1)//Pt/C) measured at 1 A cm−2 current density (operated at room temperature at a flow rate of 0.15 L min−1).

To further understand the mechanism governing the high OER activity of Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1), impedance spectroscopy (EIS) and intrinsic activity assessments were conducted. The EIS results (Nyquist plots) indicated that Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) exhibited the lowest resistance (2.26 Ω) and efficient proton-coupled electron transfer capability (Fig. S22 and Table S7, ESI). To elucidate the charge transfer processes at the catalytic interface, the operando EIS test was conducted at various applied biases to track dynamic evolution. The corresponding Bode phase plots illustrate the variation of phase angles with frequency (Fig. 3d and Fig. S23, ESI). When the voltage was increased from 1.3 V to 1.6 V, the phase angle of Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) decreased significantly in the low and high frequency regions of Bode phase plots (Fig. 3d), indicating rapid electron transport at the electrolyte/electrode interfaces and implying an accelerated interfacial reaction during the electrocatalytic OER process.69 However, the frequency peak decreases more slowly with increasing bias for W,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) (Fig. S23, ESI). From the above results, it is confirmed that Fe-doping can promote the electron transfer ability and accelerate surface remodeling at the electrode interface, thus promoting the OER process. The intrinsic OER activity was further evaluated using ECSAs and loading mass to identify active sites. Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) exhibited an ECSA of 110 cm2, which was larger than that of other samples (Fig. S24, ESI). The mass activities and turnover frequencies (TOF) at an overpotential of 350 mV were also estimated. Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) exhibited the highest mass activity (1705 A gmetal−1) and TOF (2.521 [thin space (1/6-em)]s−1), which were 80.4 and 57 times greater than those of W,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) (21.2 A gmetal−1 and 0.044[thin space (1/6-em)] s−1), respectively (Fig. S25 and Table S7, ESI). Radar plots visually compare the performance of these catalysts. They clearly showed the superior intrinsic activity of Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) (Fig. 3e), confirming that the incorporation of Fe and N enhanced the intrinsic activity of Co(OH)2. A summary of the electrochemical test results is provided in Table S7 (ESI).

The long-time operational stability of Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) was assessed through chronopotentiometry measurements. The operating potential remained stable, with real-time potentials demonstrating minimal change following 50 h of oxygen evolution (Fig. S26, ESI). The catalyst durability was further demonstrated at higher current densities of 10, 50, and 100 mA cm−2 (Fig. 3f). Stability results showed that Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) requires only ∼1.5 V to drive a current density of 10 mA cm−2, whereas W,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) requires ∼1.65 V (Fig. S27, ESI), indicating that Fe,N-codoping Co(OH)x can achieve long-term OER reactions at lower voltages. These results confirmed that Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) exhibited excellent stability in alkaline solutions. Fig. 3j presents a comparison of the OER performance of Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) with previously reported catalysts, highlighting its superior performance.

2.3. Overall water splitting performance and post-characterization

Encouraged by the outstanding OER activity, an alkaline two-electrode electrolyzer was assembled using Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) as the anode and 20 wt% commercial Pt/C as the cathode for overall water splitting (Fig. S28, ESI). The Pt/C||Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) system achieved a current density of 10 mA cm−2 at 1.58 V, which was lower than the industry-standard Pt/C||RuO2 (1.76 V) (Fig. S28a, ESI). Long-term stability tests over 50 h showed no significant voltage degradation (Fig. S28c, ESI), thereby indicating good durability. The FE of Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) was approximately 92.26% (Fig. S28b, ESI). Benefitting from the well-behaved OER and overall water-splitting performance, the performance of anion-exchange membrane water electrolyzers (AEMWEs) has been further investigated. As shown in Fig. S29 (ESI), the Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1)//Pt/C catalyzed electrolyzer requires only 1.98 V to achieve 1 A cm−2 current density, and outperforms RuO2//Pt/C (2.42V). The stability of AEMWEs at room temperature (RT) was further tested (Fig. 3h). The results showed that Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) was able to achieve an ultra-long stability of 120 h at a high current density of 1 A cm−2. These suggested that Fe,N–Co(OH)x features excellent overall water-splitting performance, which will exhibit great potential in practical applications.

Post-characterization was performed following 50 h of OER using chronoamperometry. The XRD patterns before and after the stability test revealed no significant changes in the structure of the post-OER Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) (Fig. S30, ESI). ICP-MS measurements proved the Co and Fe contents in the post-OER Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) were 40.1 wt% and 10.2 wt%, respectively (Table S2, ESI). Furthermore, we tested the metal content in the electrolyte after the OER. The concentrations of Fe and Co in the electrolyte after the OER were 0.00024 mg L−1 and 0.00137 mg L−1, respectively, indicating that only <0.03% of the electrode metals were dissolved in the electrolyte. Thus, XRD and ICP analysis showed that Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) maintained good structural stability and nearly no dissolution during the electrocatalytic tests. XPS analysis of post-OER Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) is shown in Fig. S31 (ESI). The Co 2p spectrum following the 50-hour durability test exhibited a negative shift of 0.4 eV, indicating an increased valence state (Fig. S31a, ESI).70 The Co 2p spectrum was deconvoluted into four prominent peaks corresponding to Co3+ (780.1 and 795.0 eV) and Co2+ (781.6 and 796.6 eV), along with four satellite peaks. The relative percentages of Fe2+ (60.8%) and Fe3+ (39.2%) in post-OER Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) were almost unchanged compared to the original Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) (Table S4, ESI). Minimal change in the Fe 2p XPS spectra signified that Fe remained intact without dissolution following stability testing (Fig. S31b and Table S5, ESI). The C 1s spectra showed peaks at 284.8, 288.5, 291.7, 292.8, and 295.4 eV, which were attributed to C[double bond, length as m-dash]C, C[double bond, length as m-dash]O, π[double bond, length as m-dash]π, and C–Fx from Nafion,71 respectively (Fig. S31e, ESI). The proportion of the Co–N bond decreased from 20.78% to 11.65%, indicating a partial transformation from Co–N to Co–OH during surface reconstruction (Fig. S31c, d and Table S5, ESI). Furthermore, the O 1s spectra revealed that the material retained a high proportion of Ov (27.4%) following 50 h of OER, indicating low Ov formation energy (Fig. S31d, ESI). This indicated that lattice oxygen readily desorbed oxygen species to produce Ov and release O2. Post-characterization confirmed that Fe,N co-doping effectively reduced Ov formation energy and synergistically activated the LOM pathway.

2.4. LOM mechanism

To demonstrate that the Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) followed the LOM as the primary pathway, in situ ATR-FTIR measurements and in situ18O DEMS were conducted. A distinguishing feature of the LOM pathway was its involvement in the lattice oxygen desorption process (Step 5: OO* desorption, as shown in Fig. 5a) to form an Ov, commonly considered the rate-limiting step.9,19,26 The in situ ATR-FTIR spectra for Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) revealed a prominent absorption band at approximately 1100 cm−1, corresponding to the O–O stretching mode of O2 on the catalyst surface (Fig. 4a).72 This band reached its maximum intensity at 1.8 V. It disappeared when the voltage was lowered to 1.3 V, which indicated the dynamic adsorption and desorption of OO* species at the Ov site during the OER. In contrast, the vibrational band for O2 intermediates in W,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) appeared at 1.6 V, with weak peaks persisting between 1.6 and 1.8 V (Fig. 4b). This implied that W,N co-doping required higher voltages to drive OO* desorption, consistent with its poorer OER performance. Another absorption band for Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) at 1250 cm−1 appeared between 1.3 and 1.8 V. This was attributed to the bending mode vibration of the absorbed OOH* intermediates.72 At low potentials (1.1–1.7 V), the vibration of OOH* was relatively pronounced. Interestingly, as the potential increased to 1.8 V, the vibration of OOH* decreased while that of OO* increased. It suggests that the OOH* → OO* transition becomes more sufficient as the voltage increases, implying that the deprotonation of OOH* is rate-determining step (RDS). When the potential returned to 1.3 V, the conversion of OOH* to OO* was insufficient, so OOH* was reaccumulated. This finding indicates that introducing Fe lowered the reaction energy barrier and facilitated the deprotonation process of OOH* intermediates.73
image file: d4ey00280f-f4.tif
Fig. 4 Evidence for the LOM pathway. (a) and (b) In situ ATR-FTIR measurements in 1.0 M KOH across 1.1–1.8 V vs. RHE for (a) Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) and (b) W,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1). (c) 18O isotope-labeled DEMS and the variations signals of 32O2, 34O2, and 36O2 of Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) in 0.1 M KOH. (d) and (e) In situ Raman in 1.0 M KOH across 1.1–1.8 V vs. RHE for (d) Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) and (e) W,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1).

The origin of the O–O bond configuration in the OO* intermediate for Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) during the OER process was demonstrated through in situ18O isotope-labeled DEMS experiments, as shown in Fig. 4c. After Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) was labeled with the isotope 18O in 0.1 M K18OH (Step 2: lattice oxygen exchange, shown in Fig. 5a), three types of O2 molecules were monitored by DEMS when tested in the 0.1 M K16OH electrolyte: 16O16O, 16O18O, and 18O18O. The pronounced, high-intensity periodic signal of 16O18O (m/z = 34) provided strong evidence that the O–O bond configuration in Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) originated from lattice oxygen during the OER process, thereby confirming that Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) followed the LOM pathway.74 Therefore, the in situ ATR-FTIR measurements and in situ18O isotope-labeled DEMS collectively provided compelling evidence that Fe,N co-doping activated lattice oxygen, with the LOM reaction mechanism being the primary pathway.


image file: d4ey00280f-f5.tif
Fig. 5 Mechanism of LOM path activation by Fe,N co-doping. (a) Schematic of LOM mechanism. (b) Structural diagrams and charge density difference analysis for Co, CoN, and FeCoN sites, where the yellow and blue regions indicate electronic accumulation and depletion, respectively. (c) Schematic of Fe,N co-doping reducing the OO* desorption energy. (d) Gibbs free energy diagrams of the LOM pathway on a lattice oxygen site. Including all oxygen intermediates OH*, O*, OOH*, OO* and Ov at the FeCoN site.

Subsequently, electrochemical in situ Raman spectroscopy was conducted to obtain deeper insight into the active structures of Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) and W,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) during the OER (Fig. 4d and e). For Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1), two spectral features of Co(OH)2 were observed at approximately 480 and 688 cm−1 at open circuit potential, corresponding to the Eg vibration modes of Co(OH)2 (Fig. 4d).75 As the voltage increased to 1.3 V, the A1g vibration mode gradually disappeared, while new broadband emerged at 580 cm−1, which was attributed to the Eg mode of the Co(III)–O band in CoOOH.76 This peak narrowed and red-shifted to approximately 550 cm−1 as the voltage increased from 1.4 to 1.8 V, indicating a new phase associated with the A1g vibration mode of the Co(IV)–O band in CoO2.18,77 This shift indicated that the strong PET from the N–Co–O–Fe moiety at the Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) interface promoted the formation of high-valent Co(IV) species and involved active lattice oxygen in the OER. Moreover, no peaks related to Fe species were detected, indicating that Fe site was unlikely to be the active center in the Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) catalyst. In contrast, W,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) exhibited CoOOH peaks at 580 cm−1 only when the applied potential ranged as 1.5–1.8 V (Fig. 4e). Notably, Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) underwent a phase transition at a considerably lower potential (1.30 V), indicating that Fe,N co-doping accelerated the formation of CoOOH and CoO2 species. Thus, in situ Raman revealed that the surface of the Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) electrocatalyst reconstructed to CoOOH and CoO2 with increasing voltage, with high-valent Co(IV) acting as the true active center.

2.5. Theoretical insights into the reaction mechanism

Based on in situ ATR-FTIR and 18O isotope-labeled DEMS measurements, the LOM pathway was confirmed, and in situ Raman spectroscopy identified the true active site. Co(OH)2 based materials contained trimetal-surrounded lattice oxygen acting as the site for the LOM, as shown in Fig. 5a. Three slab models were analyzed: Co, CoN, and FeCoN sites (Fig. 5b), representing undoped, N-doped, and Fe,N co-doped conditions, respectively. The electron flow within the N–Co–O–Fe structure is further illustrated by the charge difference map (Fig. 5b). The introduction of N at the CoN site really weakens the electron cloud density at the adjacent Co atoms compared to the Co site (Fig. 4b, purple circles). However, as shown at the FeCoN site, Fe,N co-doping facilitated electron transfer from Co to Fe atoms. Consequently, the electrons of the OO* species could be preferentially transferred to Fe, which is more favorable for OO* desorption and enhanced Ov formation. The Gibbs free energy diagrams of Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1) with an exposed (100) plane were calculated and are presented in Fig. 5c and d, with an applied potential of 1.23 V. The diagrams included the Ov as the initial site and OH*, O*, OOH*, and OO* intermediates. As shown in Fig. 5d, the Co site exhibited a high OO* desorption energy (3.47 eV) at Step 5 of lattice Ov formation, thereby indicating a limited LOM pathway. The OO* desorption step was the rate-limiting step, consistent with reported calculations for unmodified LDH materials.19 With N-doping, the OO* desorption energy at the CoN site decreased to 2.48 eV but remained a rate-limiting step. Following Fe,N co-doping, the rate-limiting step at the FeCoN site shifted from OO* desorption (reduced sharply to 0.43 eV) to H desorption of OOH* (overpotential η = 0.81 eV). This was consistent with the in situ ATR-FTIR findings, which indicated that the OOH* intermediate species were a part of the rate-limiting step. For OH* adsorption, an increase in the proportion of Fe3+ would theoretically favor OH* adsorption.67 However, overly strong adsorption of oxygen intermediates is unfavorable to subsequent OO* desorption. The introduction of N could well modulate OH* adsorption. The adsorption energy of OH* for the FeCoN site (−1.53 eV) and the CoN site (−1.74 eV) was lower than Co site (−2.74 eV) (Fig. 5d). The OH* adsorption step is a spontaneous and non-rate-limiting step, a properly weakened adsorption is more conducive to balancing the energy barrier potential of the overall reaction. Therefore, Fe,N co-doping could optimize *OH adsorption and reduce the OO* desorption energy (Fig. 5c), consequently activating the LOM pathway.

To rationally design Fe and N co-doped defects, we analyzed the impact of Fe and N locations on OER activity. Three Fe locations (Fig. S32, ESI) were examined. The Fe1 site corresponded to the previously discussed FeCoN sites, which exhibited an overpotential of 0.81 eV. The rate-determining steps for Fe2 site and Fe3 site were not shifted from OO* desorption to other reaction steps, with η values of 2.15 and 2.53 eV, respectively (Fig. S33, ESI). The OO* desorption energies for the Fe1 site (0.43 eV) and the Fe2 site (0.92 eV) were substantially lower than that for the Fe3 site (1.30 eV). The key distinction of the Fe3 site was that N was bonded to Fe rather than Co. Therefore, for optimal activity with Fe and N co-doping, N must form as many Co–N bonds as possible. In our synthesis strategy, Fe was incorporated through Fe electrode sputtering, whereas N was pre-coordinated with Co in the solution. This approach minimized the formation of Fe–N bonds, thereby ensuring that Co–N bonds were the dominant metal–N coordination. The impact of N locations on the OER pathway was also analyzed (Fig. S34–S37, ESI). The CoN2 configuration exhibited a higher OO* desorption energy (1.63 eV) compared to the CoN1 site (1.25 eV) and the FeCoN site (0.43 eV). This analysis confirmed that Fe and N synergistically reduced OO* desorption energy, promoted Ov formation and activated the LOM pathway. For designing multi-structures, the prioritization of Co–N coordination while minimizing Fe–N coordination is essential to construct lattice oxygen-participating in the N–Co–O–Fe active site.

3. Conclusions

This study synthesized metallic Fe and nonmetallic N co-doped Co(OH)2 (i.e., Fe,N–Co(OH)x) as an OER catalyst using plasma discharge in water. This facilitated the simultaneous generation of multiple O vacancies, thereby significantly enhancing the intrinsic activity of Co(OH)2. Fe,N–Co(OH)x demonstrated high mass activity (1705 A gmetal−1) and high TOF(2.521 [thin space (1/6-em)]s−1), which were 80.4 and 57 times higher than those of W,N–Co(OH)x (21.2 A gmetal−1 and 0.044[thin space (1/6-em)] s−1), respectively. In situ and ex situ EIS and in situ Raman revealed that Fe-doping improves the electrical conductivity, facilitates the electron transfer ability, and accelerates surface remodeling. DFT calculations revealed that N doping can modulate OH* adsorption and reduce OO* desorption energy. The co-doping with metallic Fe and nonmetallic N facilitated the formation of N–Co–O–Fe moiety molecules at the Fe,N–Co(OH)x interface. XPS, XAS, PDOS, and in situ Raman analyses indicated that the N–Co–O–Fe moiety at the Fe,N–Co(OH)x interface facilitated electron transfer from Co to Fe and promoted the formation of active high-valent Co(IV) species. This increased the metal–O covalency and optimized the adsorption and desorption of oxygen intermediates. The OO* intermediate was observed via in situ ATR-FTIR and in situ DEMS, which confirmed the activation of lattice oxygen in Fe,N–Co(OH)x (1[thin space (1/6-em)]:[thin space (1/6-em)]1), thereby supporting the LOM mechanism on active oxygen vacancy sites. Detailed investigations and DFT calculations demonstrated that Fe,N co-doping effectively tuned the d-band center of the active site. Furthermore, the LOM mechanism on lattice oxygen sites reduced the adsorption-free energy of O2 desorption in the rate-limiting steps of the OER process, thereby highlighting the substantial contribution of multiple defects to the improved OER performance.

Author contributions

Q. Yang, Z. Y. Wang, F. Yu designed the catalyst synthesis and performed electrochemical experiments, characterized the catalyst and analyzed the data, as well as wrote the article. Q. Yang, Y. A. Li, Y. X. Wu designed and performed DFT calculations., and designed the flowchart. Q. Yang, Y. X. Li, Y. X. Wu, together performed the in situ ATR-FTIR and further characterization studies. C. X. Yang, L. L. Ban, Y. X. Zhao assisted experiments and experimental analyses. H. Pang, Y. X. Wu, B. Dai, G. Wang, Y. S. Li, J. L. Zhang performed experimental conceptualization and assisted in data analysis. F. Yu, Z. Y. Wang conceived and designed the experiments, supervised the execution of the overall project, provided laboratory space and instrumentation, and financed the experiments. All the authors discussed the results and reviewed the manuscript.

Data availability

The data supporting this article have been included as part of the ESI.

Conflicts of interest

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Acknowledgements

This work was financially supported by the National Natural Science Foundation of China (No. 12205207), the Xinjiang Science and Technology Program (No. 2023TSYCCX0118), and the Bingtuan Science and Technology Program (No. 2023AB033 and 2024DA038).

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Footnotes

Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4ey00280f
These authors contributed equally to this work.

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