Micah P.
Vallin
ab,
Hisato
Yamaguchi
c,
Rijan
Karkee
a,
Chanho
Lee
a,
Ramon M.
Martinez
a,
Saryu J.
Fensin
a,
Jun Beom
Park
a,
Hi Tin
Vo
d,
Richard Z.
Zhang
*b and
Michael T.
Pettes
*a
aCenter for Integrated Nanotechnologies, Materials Physics and Applications Division, Los Alamos National Laboratory, Los Alamos, NM 87545, USA. E-mail: pettesmt@lanl.gov
bDepartment of Mechanical Engineering, University of North Texas, Denton, TX 76207, USA. E-mail: zihao.zhang@unt.edu
cApplied Electrodynamics Group, Accelerator Operations and Technology Division, Los Alamos National Laboratory, Los Alamos, NM 87545, USA
dMaterials Science in Radiation and Dynamics Extremes (MST-8), Materials Science and Technology Division, Los Alamos National Laboratory, Los Alamos, NM 87545, USA
First published on 8th May 2025
Graphene continues to demonstrate promise as a highly effective barrier coating, even at only one atom thick. The thermal properties of this coating are also promising to allow diffusion of heat across the surface, as the isolated graphene is an intrinsically good thermal conductor. However, this and its behavior under mechanical deformation have been less extensively studied. This report demonstrates that the in-plane thermal conductivity and interfacial thermal conductance of graphene coatings on copper are affected by mechanical strain. By inducing strain in the copper substrate, the Raman-active 2D peak exhibits a change in position and a change in laser power dependence as the copper substrate is uniaxially elongated to a maximum of 0.5%. Non-linear trends in thermal conductivity are observed with tensile strain in samples with differing strain transfer rates from the substrate, indicating the close correlation between intrinsic thermal conduction and interfacial properties in atomically thin coatings transferred onto metals.
Experimentally, thermal conductivity can be measured in many ways with varying degrees of difficulty and uncertainty. One method developed as a non-contact diagnostic, referred to generally as the optothermal Raman technique, is a useful non-destructive probe for measuring thermal conductivity and interfacial transport properties of two-dimensional (2D) materials,7,8,17–23 making it a versatile method for measuring the thermal conductivity of a variety of 2D coatings.
Here, we report the thermal conductivity of monolayer graphene coated onto a copper substrate before and after annealing, using the optothermal Raman technique. We demonstrate the effect that straining the substrate into the plastic regime has on the effective thermal conductivity of the graphene coating, which is considerable even in the case of weak strain transfer.
Raman spectroscopic measurements were performed in reflection mode using 532.3 nm continuous wave excitation (Oxxius LCX-532S-100, CW single longitudinal mode diode pumped solid state laser) on a Horiba LabRAM HR Evolution high resolution confocal Raman microscope. The experiment was configured using an 1800 mm−1 holographic grating blazed at 500 nm, a 350 μm confocal hole diameter, and either a 20×, 0.45 NA or a 50×, 0.7 NA glass-corrected semi-apochromat objective (LCPLFLN20XLCD, LCPLFLN50XLCD, Olympus). Spectral calibration was performed using the 1332.5 cm−1 band28 of a synthetic Type IIa diamond, and spectral intensity was calibrated using a VIS-halogen light source (NIST test no. 685/289682-17).
Uniaxial tensile strain was applied using a stress–strain cell (UC-200, Razorbill Instruments) inside of a variable temperature optical cryostat (MicrostatHiRes, Oxford Instruments). The engineering strain in the Cu substrate is denoted as εsubstrate, and it cannot be assumed that the entirety of this strain is uniformly imparted to the graphene coating due to local strain inhomogeneity that may induce slippage and alter the conformality of the coating.29 Discrepancies in modulus can arise mainly from instrumental factors such as sample mount stiffness, which is the dominant source of error in the displacement. Resetting the strain cell to a reproducible zero position before each test and introducing a small dwell (0.1 second) at every voltage step ramp improved the measured elastic modulus to 102.1 GPa and reduced hysteresis (Fig. 1d). The hysteresis curve arises from a combination of deformation of the gage area and any sample mount slippage, which is unlikely given the narrow copper sample and wide mounting area. Finite element modeling is shown in Fig. S1.† Additionally, stress–strain behavior in the plastic deformation regime is shown in Fig. S2,† where hysteresis can be seen as the amount of work performed on the sample.
To accurately measure the Raman peak shifts with respect to temperature, Raman spectra were recorded with a 50×, 0.7 NA objective beginning at the annealing temperature of 475 K and decreasing to 300 K in increments of ∼15 K. Similarly, incident power dependent Raman measurements were chosen such that they would provide a wide range of laser powers as well as provide a clear range of wavenumber peak shifts, 0.7–25.3 mW, measured using a lock-in power meter (RM9, RM1C chopper, and EA-1, Ophir-Spiricon, LLC). From these power dependent and temperature dependent peak shift coefficients, χP and χT, respectively, were used in the extraction of thermal conductivity, k, in a one-microscope objective technique (denoted as method 1), and both k and interfacial conductance, gi, in a two-objective technique (denoted as method 2) (see the ESI†).
Density functional theory (DFT) calculations were performed with the plane-wave approach implemented in the QUANTUM ESPRESSO30 software. The local density approximation (LDA) functional was selected because it provides lattice parameters and properties close to experimental values. Typically, semi-empirical van der Waals corrections (such as Grimme-D2) are used for layered materials and interfaces. However, since our adhesion energy calculations involve metallic surfaces [Cu(111)], which are not well described by van der Waals corrections,31,32 we employed only the LDA functional without these corrections. We used a kinetic energy cutoff of 1088 eV and a half-shifted k-point grid of 10 × 10 × 1. The copper slab was modeled using the Cu(111) surface, the most common and stable surface of copper with minimal structural changes upon formation.33 Previous studies on Cu–graphene interfaces indicated that five copper layers are sufficient to achieve convergence;34 hence, we chose a six-layer copper slab for greater accuracy. Following the approach of Shi et al.,34 we fixed the two bottom layers during structural relaxation. A 2 × 2 supercell was constructed (Fig. 2a), containing four copper atoms per layer and eight graphene atoms per supercell, resulting in a lattice mismatch of 3.9%. To calculate the strain transfer rate, graphene was initially relaxed on the copper slab. A uniaxial tensile strain of 1% was then applied only along the x-axis to the copper atoms and the overall lattice. During relaxation, atoms were allowed to move freely in-plane, while motion along the z-axis was constrained. The graphene–Cu surface distance was gradually increased using the same scheme to analyze its influence on interfacial adhesion and strain transfer between the copper substrate and graphene coating (Fig. 2b and c).
The calculated lattice parameters were 3.53 Å for copper and 2.46 Å for graphene. These values agree well with previous theoretical studies (3.52 Å for Cu and 2.44 Å for graphene) and experimental results (3.59 Å for Cu and 2.46 Å for graphene).34 Graphene can adopt three high-symmetry positions on the Cu(111) surface:35 top-fcc, top-hcp, and hcp–fcc. Among these, the top-fcc configuration was identified as the most stable and thus used in our calculations. After structural relaxation, the graphene–Cu distance was found to be 3.38 Å, similar to previously reported values (∼3.40 Å).36 The adhesion energy (Eadhesion) was calculated using the following equation
![]() | (1) |
Due to the graphene being measured on a Cu substrate, the Raman signal was not as intense as for suspended graphene or supported graphene on a SiO2-on-Si substrate.46 Although the experimental configuration chosen here yields a poorer signal, it is highly relevant to coating technologies used in applications where non-contact diagnostics are beneficial. Copper affects the Raman spectra by adding a strong background attributed to the surface plasmon emission of Cu47 and reducing the signal from a sharp and high-intensity 2D Raman peak to a broader and less intense peak. Fig. 3 shows the shift in Raman 2D peak position due to strain, along with the best-fit lines for each peak fit at each strain value. The strain induced in the graphene by strain applied to the copper substrate was calculated based on the peak shifts reported by Mohiuddin et al.12 as the ideal case (−64 cm−1/%, which assumes 100% strain transfer) in comparison with our experiment of graphene transferred onto Cu and annealed at 475 K (−32 cm−1/%), which indicated approximately 47% of strain was transferred to the graphene. This value was calculated using the lowest laser power such that the laser heating would not factor into the strain transfer rate. As our maximum substrate engineering strain was kept below 1%, the low strain transferred to the graphene meant that no peak-splitting was observed for our experiments. The strain transfer rate from the Cu substrate to the unannealed graphene was approximately 50 times lower than what we observed for the annealed graphene coating (0.9%, Fig. S3†).
In order to account for the strain induced by thermal expansion in graphene supported on a Cu substrate during heating experiments, the thermal expansion coefficients for Cu and graphene were calculated. Graphene is known to have a negative thermal expansion coefficient in temperatures ranging from 0–700 K.48 The graphene thermal expansion coefficient, αgraphene, was obtained from the first-principles calculations of Mounet et al.49 from 0–500 K, and was fit with a polynomial equation as follows:
αgraphene × 106 = −0.135371 − 0.319182T + 8.93359 × 10−4T2 − 7.61506 × 10−8T3, | (2) |
αCu × 106 = 11.504611 + 2.4346346 × 10−2T − 2.8812984 × 10−5T2 + 1.4737859 × 10−8T3. | (3) |
The thermal mismatch strain between the graphene and the Cu substrate can be calculated as follows:51
![]() | (4) |
From this method, the strain mismatch for SLG on Cu is calculated to be −0.37% at 475 K; the Raman measurements in our experiment were taken at the same locations across all strains, laser powers, and ambient temperatures so that the extracted temperatures accounted for this effect. This thermal strain expansion may account for differences in Raman shift from sample to sample with heating and should be calibrated for each measurement location.
For the temperature dependence measurements at each strain, only the 2D peak was recorded to prevent grating and sample location drift. The Raman peak positions with respect to temperature were recorded in order to extract the χT coefficients needed to calculate the thermal conductivity and interfacial thermal conductance. The temperature dependence of the 2D peak in two graphene-coated copper samples is shown in Fig. 4. The shifts in 2D peak position from 475 to 300 K at two different coating locations were 27 cm−1 and 7.9 cm−1, with χT values of −0.096 ± 0.011 cm−1 K−1 and −0.050 ± 0.011 cm−1 K−1, respectively. The difference in slopes of the Raman peak temperature dependence may arise due to differences in graphene doping, pre-strain in the graphene and Cu substrate, and similar sample-to-sample variations. In the case of location 1, the initial Raman peak at 300 K starts at 2689.8 cm−1 and shifts to 2671.8 cm−1 at 475 K, while for location 2, the initial peak position at 300 K begins at 2679.8 cm−1 and shifts to 2671.8 cm−1 at 475 K.
Similar to the temperature dependence, the power dependence measurements were also only recorded in one spectral window centered on the 2D graphene peak in order to reduce uncertainty induced by small changes in grating position. At each strain value, all Raman spectra with respect to incident laser power were recorded within 9 minutes to minimize problematic sample x–y–z drift. Fig. 5 presents the laser power dependence of the 2D peak position at 0% strain as well as the linear fit obtained in order to extract χP for both the 0% strain and the 0.14% strain measurements for the one-objective method (sample 1). The χP values for 0% and 0.14% substrate engineering strain were −0.138 ± 0.032 cm−1 mW−1 and −0.416 ± 0.075 cm−1 mW−1, respectively, demonstrating that strain plays a significant role in the power dependent behavior of the Raman peak position shift. The uncertainty of these values was calculated from the standard error of all the data points present.
To solve for the interfacial thermal conductance between the graphene coating and the Cu substrate, the heating profile of the laser can be varied by changing the objective lens; 50× and 20× objectives were used here. This was carried out only for the power dependence measurements, as the temperature dependence measurements did not need to be varied. The coating used in the two-objective method (method 2) had a strain transfer rate of 3.1%, lower than the one-objective coating (method 1), in addition to its lower χT, indicating that it should have lower interfacial interaction. Fig. 6 presents the power dependence of the 2D peak in sample 2 for both 20× and 50× objectives at both 0% and 0.5% substrate engineering strain. The obtained values for χP at 0% applied strain were −0.151 ± 0.019 and −0.212 ± 0.082 cm−1 mW−1 for the 20× and 50× objectives, respectively; while the values for χP at the maximum 0.5% substrate engineering strain were −0.202 ± 0.038 and −0.302 ± 0.056 cm−1 mW−1 for the 20× and 50× objectives, respectively.
By obtaining χP and χT, the relevant thermal properties and uncertainty were extracted (see the ESI†). The k and total interface thermal conductance, R′′−1, which includes both gi and substrate conductance in series, where and 1/gi accounts for 40% of R′′ for the unstrained case and 5% of R′′ for the 0.5% strain case. For method 2, the values of k and R′′−1 were kε=0 = 1000 ± 419 W m−1 K−1 and
at zero applied strain. At 0.5% substrate engineering strain, k decreased to kε=0.005 = 825 ± 232 W m−1 K−1 and
. From the relationship between the substrate resistance, interfacial conductance, and total contact resistance, the values for gi work out to be gi = 3.4 ± 1.3 MW m−2 K−1 for the 0% strain case and gi = 43.9 ± 12.5 MW m−2 K−1. These results presented in Fig. 7 suggest that not only is the thermal conductivity subject to change due to strain, but that interfacial conductance, and therefore total contact resistance, will also change under strain; therefore, a multi-objective characterization method8,23 is useful to obtain a full picture of changes in thermal properties of coatings under strain.
For method 1, we note that the DMM versus experimentally reported gi can differ by as much as an order of magnitude,52 and that it is well understood that the term gi plays an important role in the final thermal conductivity extracted from laser heating experiments. The current experimental methods of extracting the interfacial conductance of graphene yield a value for gi in the range of 10–100 MW m−2 K−1, according to thermal conductivity experiments conducted on monolayer graphene on various substrates.8,53–57 An example of the trend for how gi affects the final value for k in the cases of both high and low strain is given in Fig. 7.
The coating used in method 1 was found to have an order of magnitude higher strain transfer rate than in method 2 and so we can expect a higher interfacial interaction strength, which justifies our use of the diffuse mismatch model (DMM) for gi (442 MW m−2 K−1, the ideal interface assumption) (see the ESI†). Using this gi value, we found kε=0 = 4446 ± 1146 W m−1 K−1 to be approximately 4–6 times higher than that from method 2 (which was re-analyzed using method 1 for fair comparison). This value decreased continuously with increasing strain up to 0.14%, where k was 7 times lower (kε=0.0014 = 642 ± 136 W m−1 K−1). The thermal conductivity rebounded to a value close to the unstrained k at higher strain, kε=0.00195 = 4685 ± 937 W m−1 K−1. Potential factors for this include thin film relaxation and residual stress from transfer, comparable to effects seen by Mohiuddin et al.12 Additionally, any creep from the substrate and surface roughness may play a factor in these observed thermal conductivity shifts. More information on the thermal conductivity comparisons between methods 1 and 2 can be found in Fig. S4.†
To understand the non-linear strain dependence of the thermal properties and the low interfacial thermal conductance, the surface roughness of the substrate and coating was acquired by atomic force microscopy (AFM, Bruker Dimension Icon, Fig. S5†). When comparing the surface roughness values rq and ra, the graphene-coated copper exhibited lower roughness (rq = 7.8 ± 1.59 nm, ra = 6.1 ± 1.11 nm) than the bare copper surface (rq = 11.9 ± 4.41 nm, ra = 9.0 ± 2.78 nm). This suggests that the graphene coating reduces the surface roughness by bridging the irregularities of the surface on which it is transferred. When comparing the rq and ra ratios, Cu had significantly larger surface irregularities (Cu rq/ra = 1.62 ± 1.00), which were reduced after the graphene layer was applied (graphene-coated Cu rq/ra = 1.37 ± 0.51), providing evidence that the graphene spanned across the peaks of the irregularities even after the annealing process. Therefore, it can be inferred that the graphene is freestanding over the grooves of the surface, where the convoluted effects of strain, phonon scattering, and contact area all play a role in the local thermal conduction properties. The interfacial thermal conductance is an order of magnitude lower than the ideal interface case (DMM), and thus, the AFM analysis gives us confidence that this is due to a low effective contact area. While this may not impact its performance as a barrier coating, the thermal properties will be a strong function of these nanometer-scale features. We note that the importance of post-assembly annealing to improve interfacial quality and thus interfacial thermal conductance has been demonstrated for graphene,58,59 transition metal dichalcogenide,52 and fully encapsulated transition metal dichalcogenide interfaces.23
Lastly, we note the strong dependence of interfacial configuration on interfacial properties, namely the adhesion energy and strain transfer calculated here by DFT, as the likely mechanism behind the significantly increased strain transfer, thermal conductivity, and strain dependence of thermal conductivity after annealing. Fig. 2 illustrates the strain transfer from the copper surface [Cu(111)] to graphene. Initially, graphene was relaxed on the Cu surface to reach an optimal interfacial distance. Then, a fixed tensile strain was applied along the x-axis to the copper lattice by adjusting only the positions of copper atoms. Following this, the graphene–copper interfacial distance was gradually increased from the relaxed equilibrium position, allowing atomic relaxation only within the plane (in-plane motion) while constraining vertical (out-of-plane) movement. This controlled procedure enabled the evaluation of how strain transfer efficiency varies with interfacial spacing. Under these conditions, at the optimal Cu–graphene separation, the strain transfer efficiency is highest, reaching about 91%. As the interfacial spacing increases above this optimum, the strain transfer efficiency sharply declines, with further separation lowering to 42% at a height of 0.64 Å above the optimum. This observation clearly indicates that maintaining a close and well-relaxed contact between copper and graphene is crucial for achieving effective strain transfer. Consequently, experimental factors such as organic contamination or surface imperfections will significantly reduce strain transfer performance. These findings underscore the importance of interface quality control in strain-engineering applications and emphasize the potential discrepancies between ideal theoretical calculations and practical experimental conditions, which will also influence the thermal properties of the graphene coating.
Footnote |
† Electronic supplementary information (ESI) available: Additional thermal conductivity analyses, Raman data, and atomic force microscopy data. See DOI: https://doi.org/10.1039/d5na00088b |
This journal is © The Royal Society of Chemistry 2025 |