Open Access Article
Haizhen Liu
a,
Guoliang Xiaa,
Ruirui Zhanga,
Peng Jianga,
Jitang Chena and
Qianwang Chen*ab
aHefei National Laboratory for Physical Science at Microscale, Department of Materials Science & Engineering, Collaborative Innovation Center of Suzhou Nano Science and Technology, University of Science and Technology of China, Hefei 230026, China. E-mail: cqw@ustc.edu.cn
bHigh Magnetic Field Laboratory, Hefei Institutes of Physical Science, Chinese Academy of Sciences, Hefei 230031, China
First published on 13th January 2017
The oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) are key half reactions involved in electrochemical water splitting. The design of active and robust Co3O4-based electrocatalysts for overall water splitting in basic media is highly desirable but still remains a great challenge. Herein, a catalyst of a combined metal oxide heterojunction (RuO2/Co3O4) was synthesized by directly annealing a MOF-derived Co–Ru complex under an air atmosphere. The catalyst shows a low OER and HER overpotential of only 305 mV and 89 mV at 10 mA cm−2 in 1 M KOH solution, respectively. It contains only a small amount of precious metal oxides, however, and demonstrates a better performance than most of the other Co3O4-based electrocatalysts reported at the present stage.
Precious-metal electrocatalysts, such as IrO2 and RuO2, are regarded as pioneering OER and HER catalysts, respectively, and can be implicated in a large window of solution pHs with high efficiencies.11,12 But their low abundance and high cost prevent them from large range of applications.13,14 Alternatively, the first-row transition metal oxides are currently intensively investigated to improve the intrinsic activity as potential earth-abundant material candidates for water splitting electrocatalysts.15–19 It has been reported that compounds of Co3O4-based compounds exhibit high activities toward OER,20,21 which can serve as a low-cost replacement for the state-of-the-art RuO2, due to its practical availability, environmentally benign nature and low cost.22 However, compared to the precious metals-based catalysts, Co3O4 still exhibits a relatively lower catalytic activity, which has unfortunately limited its large-scale applications.14 The easy accumulation and low conductivity of pure Co3O4 decrease the active sites and hinder the transport of electrons or protons.23–25 Fortunately, recent studies found that catalysts based absolutely on combined oxides can bring about an increase in the real electrocatalytic activity, which may be attributed to the synergetic or heterojunction effect between the oxide components.26 Some bi-functional materials have already been reported yet, such as NiFe LDH,27 Co/MoOx (ref. 28) and Co, CoOx@CN,25 with the overall water splitting activities of 1.7 V, 1.72 V and 1.60 V, respectively, to reach the current density of 10 mA cm−2. Therefore, the synergetic effect between combined oxide components needs to be further explored aiming to develop composite oxide catalysts with higher activity and stability.
Metal–organic frameworks (MOFs), with its high surface area, hybrid features and tunable porosity, multi-functionality and good catalytic selectivity, have drawn much more attention and are very attractive precursors for constructing nanostructured metal (oxide)/carbon and their nanocomposites by taking advantage of the unique thermal behavior and chemical reactivity.29–31 As a result, MOFs should be a class of ideal precursors to prepare metals, alloys, and metallic oxides, thus emerging as a new platform in various fields.30–32
Herein, we report a simple and facile strategy to synthesize a bi-functional MOF-derived RuO2/Co3O4 heterojunction electrocatalyst that is active for both HER and OER in alkaline solutions. A Co-based metal–organic framework (Co-BTC) was chosen as precursor for synthesizing designed RuO2/Co3O4 by a two-step transformation from MOFs. The high catalytic activity of RuO2/Co3O4 is originated from the fast charge-transfer kinetics resulting from the interface between Co3O4 and RuO2.
:
Ru equal to 10
:
1, 8
:
1, 6
:
1, and 4
:
1, respectively). The whole system was kept stirring for 24 h, then centrifugal separation and washed four times by ethanol before drying at 60 °C in vacuum. Finally, the product was placed in a tube furnace and heated to desired temperature (500, 550, 600, and 650 °C) for 1 h under air atmosphere with a heating rate of 10 °C min−1.
000 times to investigate the cycling stability. The same method is also applicable for OER process except that the LSV and CV curve was conducted between 1.20 V and 1.72 V (vs. RHE) with a scan rate of 5 mV s−1.
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| Fig. 1 (a) SEM image of Co-BTC. (b) TEM image of Co-BTC. (c) XRD patterns of Co-BTC. (d) XRD patterns of the Co3O4 samples (S-650, S-600, S-550, S-500). | ||
The products of Co3O4 were prepared by annealing the precursors Co-BTC under air atmosphere. The sample annealed at 650 °C is named as S-650. Similar products obtained with the same annealing strategy under different temperatures refer to compounds S-600, S-550, and S-500.
The typical XRD patterns of precursors are shown in Fig. 1c. The diffraction peaks of the precursors are consistent with the values of Co-BTC reported by previous research.33,35 The XRD patterns of annealed products are shown in Fig. 1d. The strong and sharp reflection peaks and the smooth baseline of S-650 indicate that the sample is well crystallized. It can be seen that no other impurity is presented in the sample except for the Co3O4. Similar XRD patterns are also observed for compounds S-600, S-550, and S-500. The obvious diffraction peaks can be identified for the (220), (311), (222), (400), (422), (511), (440), and (531) planes of cubic Co3O4 with a space group of Fd
m (227), which is consistent with the standard pattern of the Co3O4 (JCPDS: 42-1467). Raman spectroscopy has also been performed to determine the structural features that the sample is not carbonized (Fig. 2c, S-600).
:
Co molar ratio of 1
:
4 is named as S-4. Similar structures have also been obtained with the same annealing strategy for reference compounds S-6, S-8, and S-10.
The corresponding XRD patterns of the Co–Ru complex precursors were shown in Fig. 2a. The characteristic peaks show little difference with pure Co-BTC (yellow), indicating that the structure of Co–Ru complex stay the same with MOF Co-BTC. The XRD patterns of annealed products are shown in Fig. 2b. We can see that all samples are well crystallized. XRD patterns of the four samples are similar with each other and the peaks of Co3O4 and RuO2 are both detected in four samples. The diffraction peaks appearing at 2θ = 31.27°, 36.85°, 38.54°, 44.81°, 55.65°, 59.35°, 65.23°, and 68.63° are respectively correspond to the same crystalline planes with standard pattern of Co3O4 (JCPDS: 42-1467). While the diffraction peaks occurring at 2θ = 28.02°, 35.07°, 40.04°, and 54.27° are indexed well to the (110), (101), (200), and (211) crystalline planes of RuO2 (JCPDS: 43-1027). Raman spectroscopy of S-6 is shown in Fig. 2c. As one can see, the peaks of S-6 have an obvious shift to the left compared with the pure Co3O4 (black line), suggesting that there may be some interaction between Co3O4 and RuO2.
The valence state of the components on the catalyst surface is identified by X-ray photoelectron spectroscopy (XPS) to confirm the formation of Co3O4 and RuO2 (Fig. 2d–f). As shown in Fig. 2d, the presence of the Co 2p3/2 peak at 779.89 eV and the Co 2p1/2 peak at 795 eV indicates the formation of the Co3O4 phase.22,36–39 The XPS spectrum of RuO2 in the Ru 3p region (Fig. 2e) shows the peaks for Ru 3p3/2 at 462.8 eV and Ru 3p1/2 at 486.1 eV, which are attributed to the photoemission from RuO2 (Ru4+).40 The O 1s peak shown in Fig. 2f corresponds to metal–oxygen bonds as we expected.39 The peaks centered at 530.09 eV and 531.22 eV correspond to oxygen species in the Co3O4 phase, while 531.91 eV correspond to oxygen species in the RuO2 phase.41,42 The shift of binding energy for Co and Ru reveals that there is an interaction between the metal atoms and O atoms, which is consistent with our previous results.
The SEM and TEM images of the Co–Ru complex precursor and annealed products S-6 were shown in Fig. 3a–c. It is clear to see that both the precursor and the air-annealed samples show the rectangular bar structure of Co–MOF, with some deposits on the surface. From Fig. 3c, we can get detailed structure information of S-6, which indicates that the annealed sample owns a long bar structure with metal oxides distributed along it. The dark part refers to RuO2 and the light part represents Co3O4. It can also be proved by further HRTEM analysis shown in Fig. 4a, which confirms that the nanocomposites are composed of noble metal oxide RuO2 and transition metal oxide Co3O4. The lattice fringes can be clearly observed in HRTEM image, in which the 2.43 Å is in agreement with the (311) plane of Co3O4, while the 3.18 Å belongs to the (110) plane of RuO2, respectively. It is worth noting that Fig. 4a also reveals the apparent crystal boundary between the Co3O4 nano-crystal and the RuO2 nanocrystal. The boundaries demonstrate the generation of RuO2/Co3O4 heterojunctions. In the heterojunctions, RuO2 and Co3O4 particles closely connect to each other on a nano-level. The images of both EDS line profiles along the yellow line recorded on a random single small particle (Fig. 4b) and the corresponding elemental mapping (Fig. 4c–e) reveal that the Co, Ru and O are closely connected and well-distributed to each other at the nano-level. Element contents of S-6 were determined by ICP. The result indicates that atom ratio of Co and Ru is exactly to be 29.3
:
0.79. This result is somewhat different from the EDS line scan result, which shows that Co
:
Ru = 39.09
:
2.96. RuO2 tends to be extremely stable in both acidic and alkaline solution although tremendous efforts have been made to dissolve it, which results in the large difference between them.
![]() | ||
| Fig. 4 HRTEM of S-6 (a); TEM image of the RuO2/Co3O4 nanocrystalline-scan EDS analysis across the nanocrystal (b); elemental mappings of Co (c); Ru (d); O (e). | ||
:
Ru = 6
:
1). Further addition of RuO2 only received a counterproductive effect. We can also come to a conclusion as follows. Despite the small content of RuO2 (Co
:
Ru refers to 39.09
:
2.96), the overpotential of combined mental oxides still presents obvious ascension than the best performance of Co3O4 samples from the above data, which may be attributed to the synergetic effect between the oxide components. It is also much better than commercial RuO2 catalyst (377 mV) according to the previous research reported by our group.15 Tafel slope (Fig. 5d) of the S-6 sample is 69 mV dec−1, which is slightly better than the value of S-4 (78 mV dec−1), S-8 (87 mV dec−1) and S-10 (133 mV dec−1), indicating that S-6 drives the OER process at a lower overpotential than the other four samples.
In addition, durability is another important parameter in the exploration of electrocatalyst. A cycling test was applied with polarization curves at an accelerated scanning rate. The polarization curve of S-6 after 10
000 cycles is displayed in Fig. 5c. The overpotential of S-6 increased by 79 mV to reach a result of 384 mV, which is obviously superior to the durability of commercial RuO2.15 Therefore, the S-6 sample has a higher activity and durability than commercial RuO2 catalysts.
HER activities are also examined by observing the overpotential at 10 mA cm−2 in N2-saturated 1 M KOH electrolyte under the same condition. The LSV curves of Co3O4 annealed at different temperatures are displayed in Fig. 6a. Apparently, the overpotential goes down with the anneal temperature increases. The overpotential of S-500, S-550, S-600 and S-650 are 387 mV, 375 mV, 351 mV and 379 mV, respectively, indicating that the best performance of the Co3O4 samples occurs at a anneal temperature of 600 °C. Further studies are done based on this result. Polarization curves of RuO2/Co3O4 metal oxide products were shown in Fig. 6b. To achieve a current density of 10 mA cm−2, the S-10, S-8, S-6 and S-4 require overpotential of 189 mV, 155 mV, 89 mV and 140 mV, respectively, which is much lower than the best performance of Co3O4 (351 mV) displayed above, revealing that our synthesized nanocomposites are effective catalysts for HER in alkaline solution.
The stability of S-6 is also tested by a cycling test of 10
000 (Fig. 6c). There is a slight decrease emerging after 10
000 cycles in alkaline environment, displaying an excellent durability. Besides, I–t curve is also taken for further validation. The stable current density over 10 h of continuous operation at an applied overpotential of 89 mV in alkaline media is presented in Fig. 6d. It remains almost steady for 40
000 s.
To investigate the kinetics of the HER process promoted by as-prepared catalysts, Tafel plots analyses are carried out (Fig. 6e). The present study shows that S-6 gives a Tafel slope of 91 mV dec−1, lower than that of S-4 (103 mV dec−1), S-8 (121 mV dec−1) and S-10 (122 mV dec−1), implying its favorable HER catalytic kinetics in alkaline solution. As the rate-determining step (RDS) is reflected by Tafel slope of a catalyst, the variation of the Tafel slope can be explained by the change of RDS in the HER process. Based on the data of the four Tafel slope, Volmer–Heyrovsky mechanism can be determined.
With the aforementioned excellent HER and OER catalytic performance of RuO2/Co3O4 in hand, we are confident that it can act as an electrocatalyst for both HER and OER in alkaline solution. As is concluded above, this material shows a low OER and HER overpotential of only 305 mV and 89 mV at 10 mA cm−2 of current density in alkaline solution, respectively. Such a superior electrocatalytic performance may be attributed to its unique properties. Transition metal oxide with metal–organic frameworks are known to be very active HER electrocatalysts, while RuO2 owns a perfect activity towards OER process. Once they combined together, they will contribute to the overall water splitting. In order to confirm the synergetic effect of the nanointerfaces in RuO2/Co3O4, a group of controlled trials are taken by simply mix the two compounds (Co3O4 and RuO2) together and test the LSV values of the mixture. The HER and OER polarization curves are displayed in Fig. 7a and b. The mixture reaches a current density of 10 mA cm−2 at overpotentials of 413 mV for OER and 203 mV for HER, respectively. We can clearly find that the performance of RuO2/Co3O4 proves to be much better than the mixture. RuO2 may be responsible for the electrochemistry performance, however, the interface of Co3O4 and RuO2 enhance its electrochemical activity. Further electrochemically active surface area (ECSA) experiments have shown that the high performance of the product could be caused by the increased active sites at the interface of RuO2/Co3O4 heterojunction (Fig. S1†).
The bifunctional RuO2/Co3O4 were further investigated as the same electrocatalyst on both electrodes with a two-electrode configuration to test the activity for overall water splitting in 1 M KOH (Fig. 7). The liner sweep voltammetry of the RuO2/Co3O4∥RuO2/Co3O4 system shows that the current density of 10 mA cm−2 is achieved at a voltage of 1.645 V. This value changes to 1.678 V after 1000 cycles, showing a decrease in activity. Also, we have compared the electrocatalytic performances of RuO2/Co3O4 with a series of related catalysts listed in Table 1. It is shown that no Co3O4-based material serves as bi-functional catalysts in water splitting progress at present stage. Moreover, Co3O4-based catalysts towards HER are not reported as much as that of OER. Even though the reported Co/Co3O4 owns a similar overpotential of 90 mV towards HER in 1 M KOH compared with our RuO2/Co3O4, its OER activity in alkaline solution is absent. Therefore, it is concluded that RuO2/Co3O4 has a competitive performance towards both HER and OER in alkaline solution. The combination of Co3O4 and RuO2 provides an interface that owns highly active catalytic sites in electrochemistry, which may be attributed to the structure of heterojunction.31 Previous density-functional theory (DFT) calculations revealed that interface show significantly increased DOS at the band edge with respect to combined oxides, resulting in improvement of the catalytic performance.15,31,56 This is the main reason why our material performs much better than many other Co3O4-based catalysts.
| Catalyst | Catalyst loading (mg cm−2) | Electrolyte | HER overpotential (mV) | OER overpotential (mV) | OWS potential (V) | Reference |
|---|---|---|---|---|---|---|
| CuxCo3−xO4 | — | 1 M KOH | — | 410 | 43 | |
| NixCo3−xO4 | 0.7 | 1 M KOH | — | 337 | — | 44 |
| NiCo/NiCoOx | 0.7 | 1 M KOH | 155 | — | — | 44 |
| ZnxCo3−xO4 | 1.0 | 1 M KOH | — | 320 | — | 45 |
| Co3O4 shell/Au core NPs | 0.2 | 0.1 M KOH | — | 390 | — | 46 |
| Plasma-engraved Co3O4 | — | 0.1 M KOH | — | 300 | — | 47 |
| Co/Co3O4 | 0.85 | 1 M KOH | 90 | — | — | 48 |
| Co3O4/N-graphene + Ni foam | 0.17 | 1 M KOH | — | 310 | — | 49 |
| Co3O4 NPs/Ni foam | 0.2 | 1 M KOH | — | 360 | — | 50 |
| meso-Co3O4 | 0.1 | 0.1 M KOH | — | 411 | — | 51 |
| CoxOy/NC | 0.21 | 0.1 M KOH | — | 430 | — | 52 |
| Co3O4–carbon | — | 0.1 M KOH | — | 290 | — | 53 |
| Co, CoOx@CN | 0.42 | 1 M KOH | 232 | 260 | 1.60 | 25 |
| Co/MoOx | 0.7 | 1 M KOH | 40(onset) | 230(onset) | 1.72 | 28 |
| Ni–RuO2 | 4.2 | 1 M NaOH | 115(100) | — | — | 54 |
| MnxOy/RuO2 | — | 1 M KOH | — | 312 | 55 | |
| RuO2/Co3O4 | 0.285 | 1 M KOH | 89 | 305 | 1.645 | This work |
000th cycling. The stability in OER also performs even better than commercial RuO2. This work shows that a heterojunction composed by transition metal oxides with small amounts of noble metal oxides can provide more active sites for OER and HER electrocatalysts with high performance.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra25810g |
| This journal is © The Royal Society of Chemistry 2017 |