Open Access Article
Xiao-Xiao Jiangab,
Jiang-Yan Xuea,
Zhong-Yin Zhaoa,
Cong Lia,
Fei-Long Li*c,
Chen Caoa,
Zheng Niu*a,
Hong-Wei Gu
a and
Jian-Ping Lang
*ab
aCollege of Chemistry, Chemical Engineering and Materials Science, Soochow University, Suzhou 215123, Jiangsu, People's Republic of China. E-mail: jplang@suda.edu.cn; nkniuzheng@163.com; Fax: +86-512-65880328
bState Key Laboratory of Organometallic Chemistry, Shanghai Institute of Organic Chemistry, Chinese Academy of Sciences, Shanghai 200032, People's Republic of China
cSchool of Chemistry and Materials Engineering, Changshu Institute of Technology, Changshu 215500, Jiangsu, People's Republic of China. E-mail: lifeilong@cslg.cn
First published on 25th March 2020
As an important two-dimensional material, layered double hydroxides (LDHs) show considerable potential in electrocatalytic reactions. However, the great thickness of the bulk LDH materials significantly limits their catalytic activity. In this work, we report ultrathin NiFe-LDH nanosheets with sulfate interlayer anions (Ni6Fe2(SO4)(OH)16·7H2O) (U-LDH(SO42−)), which can be synthesized in gram-scale by a simple solvothermal method. The U-LDH(SO42−) shows excellent stability and great electrocatalytic performance in OER with a current density of 10 mA cm−2 at a low overpotential of 212 mV and a small Tafel slope of 65.2 mV dec−1, exhibiting its great potential for a highly efficient OER electrocatalyst.
Layered double hydroxides (LDHs) with unique two-dimensional (2D) lamellar structures have been extensively investigated as OER electrocatalysts.11–13 However, the pristine LDHs show unsatisfactory performances in OER owing to their limited active sites and poor intrinsic activities.11,14,15 To date, more efforts have been devoted to improve the OER activity of LDH materials, including the incorporation of high-valent metals (such as V,16 Mn,17 Cr18), the fabrication of vacancies and defects,19 and the hybridization with highly conductive carbon materials.20 Since Hu and co-worker reported that monolayer LDH nanosheets exhibited high OER activity,21 the development of ultrathin LDH nanosheets for electrocatalysis has attracted great attention. Compared to the bulk LDHs, ultrathin LDH nanosheets with a thickness of a few nanometers have abundant active sites as well as the rapid mass transport and the superior electron transfer ability, thereby greatly enhancing catalytic performances.21–24 Exfoliation technology including liquid exfoliation25,26 and dry exfoliation27 is the most common method to prepare ultrathin nanosheet materials, but it is time-consuming, costly and low-yielding. Meanwhile, the restacking from the ultrathin LDH nanosheets into bulk LDHs is difficult to prevent.27–29 In this regard, a bottom-up, high-yield, wet chemical synthesis for obtaining LDH nanosheets appears to be a most promising strategy with potential practical applications.30 However, nanosheets prepared by conventional hydrothermal methods are usually thick and depend on the use of substrates (e.g. nickel foam (NF), carbon nanotubes, carbon paper),31–33 which limits their mass production and applications. Therefore, the facile and efficient large-scale synthesis of ultrathin nanosheets with uniform morphology represents a highly challenging target.
Few studies have shown that sulfate-intercalated LDH materials can be prepared directly under solvothermal conditions,34,35 because compared with other anions, CO32− get intercalated preferentially between the LDH layers, and they are stable and readily available, either from CO2 in ambient air or from certain synthetic precursors such as urea.35 Furthermore, the intrinsic characteristics of interlayer anions also have a certain effect on the electrocatalytic activity, such as the reducing ability, the chain length and the pKa of the conjugate acid of the interlayer anions. However, small molecular interlayer anions such as SO42− show little effect on enhancing the intrinsic activity of LDH materials.35–38 Herein, we used a solvothermal method to directly prepare ultrathin NiFe-LDH nanosheets with sulfate interlayer anions (Ni6Fe2(SO4)(OH)16·7H2O) (U-LDH(SO42−)), which can also be applied to its gram-scale synthesis. Different from the previous approaches of synthesizing only thicker nanosheets,34,35 this method used nickel acetate and ferrous sulfate as the raw materials for preparing ultrathin nanosheets, thus saving the time and reducing the cost. The obtained ultrathin NiFe-LDH nanosheets with a thickness of only a few atomic layers, exhibited higher electrocatalytic performance and durability toward OER than the commercial Ir/C in alkaline media and is superior to conventional NiFe-LDHs. The optimized U-LDH(SO42−) achieved a current density of 10 mA cm−2 at a low overpotential of 212 mV with a small Tafel slope of 65.2 mV dec−1, and exhibited a high stability without significant activity decay for at least 11 h.
:
H2O = 1
:
1 (v/v) in a 1 L glass bottle.
:
DMAC = 1
:
1 (v/v)). Then the reactor was sealed and placed upright in an oven and heated at 150 °C for 3 h. The as-obtained product was collected via centrifugation, washed with ethanol and water and dried at 60 °C for 12 h.
:
3) as the metal sources, N,N-dimethylacetamide (DMAC) and H2O as a mixed solvent system, without the need for external alkali source or chelating reagent, which avoided the introduction of CO32− or other impurities, and saved the step of adjusting the pH value. At the elevated temperatures, the gradual hydrolysis of the acetate anions and the release of OH− ions ensured a slow reaction between metal ions with OH−, thereby controlling nuclei formation and subsequent crystal growth to allow uniform precipitation.39 Sulfate plays a key role in the formation of ultrathin nanosheets. The size of the intercalated tetrahedral SO42− allowed an increase of the interlayer spacing compared to that of CO32−. The larger interlayer spacing created by the sulfate anions weakened the interlayer interactions and facilitated further stripping.40 Meanwhile, water can act as a stripping agent at high temperatures.30 Using a 1
:
1 (v/v) DMAC
:
water mixture as the solvent system can not only reduce the solubility for carbonates, but also adjust the morphology of the target product (Fig. S1 and S2, ESI†). Hence, ultrathin sulfate-intercalated NiFe-LDH nanosheets can be successfully prepared. A possible formation mechanism can be proposed as follows:| CH3COO− + H2O → CH3COOH + OH− |
| 4Fe2+ + 2H2O + O2 → 4Fe3+ + 4OH− |
| 6Ni2+ + 2Fe3+ + 16OH− + SO42− + 7H2O → Ni6Fe2(SO4)(OH)16·7H2O |
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| Scheme 1 Synthetic procedure for U-LDH(SO42−) nanosheets and its application in oxygen evolution reaction (OER). | ||
The physical and structural characterization of U-LDH(SO42−) are presented in Fig. 1. The 2D ultrathin morphology of U-LDH(SO42−) showing uniform and flexible nanosheets was established by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) (Fig. 1a and b). The Tyndall effect showed their good dispersibility in aqueous solution (inset of Fig. 1b). The powder X-ray diffraction (PXRD) patterns matched those of the natural mineral hydrohonessite (Ni6Fe2(SO4)(OH)16·7H2O, JCPDS #36-0382), which is a hydrated, sulfate-containing hydrocalcite-like compound (Fig. 1c). The broadening of the diffraction peaks is consistent with a small crystallite size and stacking defects.38,40,41 The interlayer spacing was calculated as 1.12 nm, larger than the interlayer spacing (0.79 nm) generated by carbonate anions, which greatly reduced the charge transfer resistance and improved the exchange capability with OH− in the OER experiment.40 According to the high resolution TEM (HRTEM), the lattice spacing of 0.271 nm corresponds to the (004) facet of Ni6Fe2(SO4)(OH)16·7H2O (Fig. 1d). Due to the poor crystallinity of U-LDH(SO42−), the lattice fringes were not so clear and regular, which was consistent with the PXRD results. Intriguingly, it is reported that low crystalline or amorphous materials may have better electrochemical performances than crystalline materials.40,42 The thickness of U-LDH(SO42−) was determined by atomic force microscopy (AFM) to be in the range from 3 nm to 5 nm, a thickness corresponding to only three or four coordination layers (Fig. 1e). The energy dispersive X-ray spectroscopy (EDS) (Fig. S3, ESI†) confirmed the elemental composition of Ni, Fe, S, O, and the molar ratio Ni/Fe was calculated to be 3/1. According to the inductively coupled plasma atomic emission spectroscopy (ICP-AES), U-LDH(SO42−) contains 34.2 wt% Ni and 12.2 wt% Fe (Ni/Fe = 2.8/1), which is close to the theoretical value (36.8 wt% Ni, 11.7 wt% Fe). Moreover, the HAADF-STEM images and energy-dispersive X-ray (EDX) elemental mappings (Fig. 1f) demonstrated the homogeneous distribution of these elements throughout the entire U-LDH(SO42−). In the FT-IR spectrum (Fig. 1g), the bands at 1108 cm−1 and 618 cm−1 are attributed to the ν3(SO42−) and ν4(SO42−) modes,43 the peak at 1617 cm−1 and the broad band at 3416 cm−1 belong to the δ(H2O) and ν(H2O) vibration modes, respectively.35 No appreciable interlayer carbonate was found in U-LDH(SO42−).
In addition, the composition of U-LDH(SO42−) was further clarified by X-ray photoelectron spectroscopy (XPS). The survey spectra (Fig. 2) showed that U-LDH(SO42−) is composed of Ni, Fe, O and S elements, which is consistent with the EDS and EDX mapping results. In the high-resolution Ni 2p spectrum (Fig. 2a), the peaks of Ni 2p3/2 and Ni 2p1/2 at 856.0 eV and 873.5 eV, along with two satellite peaks at 861.8 eV and 879.7 eV, indicating the valence state of +2 for the Ni. In the high-resolution Fe 2p spectrum, the binding energy peaks of Fe 2p3/2 and 2p1/2 are located at 712.3 eV and 725.2 eV, respectively, demonstrating Fe2+ ions were spontaneously oxidized to Fe3+ ions during the reaction (Fig. 2b). And the peaks at 168.1 eV and 169.3 eV in the S 2p spectrum indicate the presence of SO42− anions (Fig. 2c). As for O 1s spectrum, the binding energies at 531.4 eV and 532.8 eV are assignable to the M–O and SO42−, respectively (Fig. 2d).
For comparison, the bulk NiFe-LDH with carbonate interlayer anions (B-LDH(CO32−)) (B stands for bulk) was prepared (Fig. S4–S6, ESI†). The PXRD patterns of the B-LDH(CO32−) were in agreement with those of the reference NiFe-LDH (Ni0.75Fe0.25(CO3)0.125(OH)2·0.38H2O, JCPDS #40-0215) (Fig. S4c, ESI†). The U-LDH(SO42−), B-LDH(CO32−) and Ir/C were subjected to OER tests in 1 M KOH aqueous solution. In order to minimize capacitive current, a slow scan rate of 5 mV s−1 was used. Linear sweep voltammetry was employed to obtain their polarization curves (Fig. 3a). As demonstrated in Fig. 3b, U-LDH(SO42−) exhibits excellent OER performance with an overpotential of 212 mV at a current density of 10 mA cm−2, much lower than those of the commercial Ir/C (315 mV) and B-LDH(CO32−) (303 mV). Furthermore, at the potential of 1.53 V (vs. RHE), U-LDH(SO42−), B-LDH(CO32−) and Ir/C reached a current density of 122.75, 9.44 and 5.64 mA cm−2, respectively (Fig. 3c). The Tafel slope of U-LDH(SO42−) (65.2 mV dec−1), slightly higher than that of Ir/C (54.5 mV dec−1) and much lower than that of B-LDH(CO32−) (91.7 mV dec−1), reveals the fast OER kinetics obtained with U-LDH(SO42−) (Fig. 3d). The stability of electrocatalyst material is also a significant criterion for evaluating the performance of a catalyst. U-LDH(SO42−) showed favorable stability since the performance of U-LDH (SO42−) can be maintained in 1 M KOH for 11 h, a much longer time than those showed by using Ir/C and B-LDH (CO32−) (Fig. 3e). The enhanced durability of the U-LDH(SO42−) is mainly ascribed to its ultrathin sheet morphology, so it can better adhere to the surface of glassy carbon electrode and reduce shedding during the OER test.44 All these pertinent electrocatalytic parameters exhibited by U-LDH(SO42−) are better than those drived from the conventional NiFe-LDHs and the Fe/Ni-based catalysts (Table S1, ESI†).
The OER polarization curve of U-LDH(SO42−) unveiled only minor changes after 1000 cyclic voltammetry (CV) cycles (Fig. 4a), further implying its good electrochemical stability for OER. TEM image of U-LDH(SO42−) (Fig. S7, ESI†) revealed that its original morphology got almost retained after a long-term stability test. Moreover, XPS technique was applied to evaluate the elemental valence states of U-LDH(SO42−) after the OER measurement (Fig. S8, ESI†). The high-resolution Ni 2p spectrum (Fig. 4b) contains new peaks of Ni 2p3/2 (857.4 eV) and Ni 2p1/2 (874.7 eV), indicating that NiOOH might be formed during the electrocatalytic process. The peaks of Fe 2p3/2 and Fe 2p1/2 at 711.8 eV and 724.1 eV are characteristic for the binding energy of Fe3+ in FeOOH, which is the critical active phase for OER (Fig. 4c).45,46 To further illustrate the OER mechanism of U-LDH(SO42−), Ni(OH)2 was prepared by a method similar to that for U-LDH(SO42−) (Fig. S9, ESI†). The cyclic voltammogram measurements of U-LDH(SO42−) and Ni(OH)2 were carried out (Fig. S10, ESI†). As shown in the CV curves, Ni(OH)2 exhibited a quasi-reversible Ni2+/3+ redox behavior at E1/2 ≈ 1.35 V.47 As reported in previous literatures,47,48 the introduction of Fe led to a positive shift of this function, thus confirming the strong interactions between nickel and iron ions. In addition, the broad peak O2 at about 1.47 V was attributed to the presence of Ni4+ or Fe4+, which might make a significant contribution to the OER performance.33,49,50
Notably, both the number of exposed active sites (extrinsic) and unit activity on each active site (intrinsic) have a significant impact on OER performance. The electrochemical surface areas (ECSA) of various samples were obtained by cyclic voltammetry at various scan rates in the range of non-faradaic potential (Fig. 4d and S11, ESI†). The double layer capacitance (Cdl) values were calculated by the plots of Δj = (ja − jc)/2 at 1.27 V vs. RHE against the scan rate (Fig. 4e). The Cdl of U-LDH(SO42−), B-LDH(CO32−) were 3.96 and 2.01 mF cm−2, respectively. Benefitting from the ultrathin sheets morphology with a thickness of only a few atomic layers, the Cdl value of U-LDH(SO42−) was twice higher than that of B-LDH(CO32−), indicating that U-LDH(SO42−) owned a larger active surface area, which was responsible for the excellent OER activity.21,51 To investigate the electron transport capability of U-LDH(SO42−), electrochemical impedance spectroscopy (EIS) was performed. As shown in the Nyquist plots, the semicircular diameter of U-LDH(SO42−) was significantly smaller than those of B-LDH(CO32−) and Ir/C (Fig. 4f), suggesting its lower charge transfer impedance, the faster charge transfer and the higher electrical conductivity. Remarkably, a large-scale synthesis of U-LDH(SO42−) can be realized in a 1 L reactor, yielding 1.438 g of product (Fig. S12, ESI†) with the same morphology and crystal structure (Fig. S13†), and also displaying the same excellent OER performance (Fig. S14, ESI†).
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/d0ra00845a |
| This journal is © The Royal Society of Chemistry 2020 |