Open Access Article
Norhan Badawya,
Rehab Mahmoudbc,
Amna A. Kotpd,
Ahmed Farghalid and
Amal Zaher*a
aEnvironmental Science and Industrial Development Department, Faculty of Postgraduate Studies for Advanced Sciences, Beni-Suef University, Beni-Suef 62511, Egypt. E-mail: amal_z@psas.bsu.edu.eg; amal_2006z@yahoo.com
bChemistry Department, Faculty of Science, Beni-Suef University, Beni-Suef 62511, Egypt
cDepartment of Chemistry, Faculty of Science, Chulalongkorn University, Bangkok 10330, Thailand
dMaterials Science and Nanotechnology Department, Faculty of Postgraduate Studies for Advanced Sciences, Beni-Suef University, Egypt
First published on 25th March 2026
This study evaluated how well Mg–Fe layered double hydroxides (LDH) removed manganese (Mn2+) from aqueous media and electrocatalytic methanol oxidation. The structural and physicochemical properties of the materials both prior to and after the adsorption process were characterized by X-ray diffraction, infrared analysis, particle size analysis, and field emission scanning electron microscopy. Adsorption was evaluated at different pH levels and adsorbent dosages, revealing that surface hydroxyl groups and interlayer anions are crucial for manganese uptake. The equilibrium data were well fitted by the Langmuir–Freundlich isotherm model, whereas the kinetic results followed those of the mixed 1,2-order and intraparticle diffusion models, indicating that monolayer adsorption was dominated by chemisorption mechanisms. Thermodynamic parameters confirmed that the adsorption process is spontaneous and exothermic, suggesting strong interactions between Mn2+ ions and the LDH surface through surface complexation and chemical bonding. The Mg–Fe LDH achieved a manganese removal efficiency exceeding 70%, and qmax was 198.99 mg g−1. Furthermore, electrochemical studies demonstrated that both pristine LDH and Mn-loaded LDH (LDH/Mn) exhibit enhanced electrocatalytic activity toward methanol oxidation. The improved LDH/Mn performance was attributed to a larger electroactive surface area and improved charge-transfer kinetics. These results highlight the dual functionality of Mg–Fe LDH for environmental remediation and electrochemical energy conversion applications.
The potential toxicity of heavy metals to both the environment and humans makes their poisoning of groundwater a major ecological issue.
Through the food supply chain, they can bioaccumulate and are not biodegradable.2,3 Domestic sewage leakage from septic tanks is among the most important sources of groundwater pollution, leading to the spread of gastrointestinal diseases.4
Owing to increasing anthropogenic activities, manganese has been detected in both groundwater and surface water at varying concentrations.5,6
However, the human body needs certain amounts of essential minerals, which are thought to be cofactors for many different enzymes involved in intracellular function. Fortunately, manganese toxicity, which disrupts the central nervous system, can result from the consumption of this mineral in excess.7,8 High levels of manganese in water systems result in the formation of oxide layers in pipelines with corrosion, which affects water quality. Compared with children who were exposed to controlled manganese, children who ingested 240–350 µg L−1 of manganese in water had reduced speed, manual dexterity, visual recognition and short-term memory.
There are various methods to remove metals from wastewater and water, including membrane filtration, adsorption, and ion exchange. These methods have been recently developed and reviewed.
Because of their great efficiency, affordability, and simplicity of use, adsorptions are regarded as among the most appropriate techniques.9,10 Various water treatment residuals are employed to remove heavy metals through adsorption. Adsorption on a variety of substances, including biomaterials, clay minerals, and activated carbon, is the most efficient method for reducing metals.11,12
Layered double hydroxides (LDHs) are the best heavy metal adsorbents.13 Layered double hydroxides (LDHs) play a vital role as effective adsorbents or photocatalysts in the remediation of water pollutants.14–16 A type of artificial clay known as LDH has cationic layers that resemble brucite [Mg(OH)2] and contain anions in the hydrated interlayer to maintain charge balance.
[(MII)1−x(MIII)x(OH)2]x+(Am−x/m)·nH2O] is a general formula of LDHs.17–19 Two-dimensional layered nano materials belong to the anionic clay family. Additionally, layered nanostructured LDH is a host-guest material made up of water molecules and positively charged metallic hydroxide plates with intercalated anions acting as guests.20
Studies employing LDHs to extract contaminants from aqueous solutions have increased in frequency in recent years.21,22 The adsorption of heavy metals in wastewater has been the subject of several studies.15
However, simply discovering a viable nanoadsorbent is not enough to produce a large-scale adsorption approach that is both inexpensive and sustainable. Further investigations are needed to modify and employ waste adsorbents that are no longer regenerable to meet the tenets of the circular economy.23,24 Reusing used adsorbents has become a crucial field of study in the modern era. Recently, many examples of different ways to recycle spent adsorbents have been reported.25 Repurposing spent adsorbents into other applications and/or technologies, such as composite fillers, catalysis, supercapacitors and (bio)sensors, is one method of valorizing them. The use of adsorbents in the electro-oxidation of methanol is promising. Methanol is an oxidizable and feasible fuel for direct methanol fuel cells that generate water and carbon dioxide as byproducts of the oxidation process.26 Methanol and water are used to generate carbon dioxide, protons, and electrons at the anode, and the external circuit is used by the electrons to move and decrease oxygen by reaching the cathode. An inventive field of research that could yield effective and reasonably priced anode materials is the investigation of waste adsorbents as methanol fuel cell anodes. In the future, direct alcohol fuel cells may function better and cost less as a result. Preparing, characterizing, and exploring multifunctional Mg–Fe LDH as a 2D nanoadsorbent for the adsorption of manganese (Mn) and using spent adsorbents as electrocatalysts are the goals of the current work. This work's main innovation is the creative repurposing of Mn-loaded waste adsorbents as effective electrocatalysts, which combines energy conversion applications with wastewater cleanup. Specifically, layered double hydroxides (LDHs) have a unique multifunctional property that allows high-capacity Mn species to be adsorbed as well as post-saturation catalytic activity. Through surface complexation, and interlayer incorporation mechanisms, LDHs exhibit a high affinity for Mn2+ ions because of their adjustable metal composition, high surface area, and abundance of hydroxyl groups. The added Mn species can behave as electroactive centers following adsorption, converting the wasted adsorbent from secondary waste to a valuable catalytic material. This dual use greatly improves material sustainability and aligns with circular economy principles. This method offers an environmentally friendly way to fabricate catalysts while lowering the disposal expenses related to depleted adsorbents. Previous studies have highlighted the adsorption efficiency of LDHs for heavy metals,27,28 whereas recent reports have demonstrated their promising electrocatalytic behavior in water splitting applications.29 Nevertheless, research on the direct conversion of waste adsorbents loaded with Mn into useful electrocatalysts is lacking. Consequently, the uniqueness and technological significance of the current findings are highlighted by specifically highlighting this integrated adsorption–electrocatalysis process. In addition to optimizing resource use, this strategy promotes sustainable material design for energy and environmental applications.
Additionally, various factors affect the process of disposing of manganese from contaminated water, including the solution pH, adsorbent dosage, manganese concentration, temperature, contact time, adsorption isotherm and kinetics of the process.30 Finally, another application of the used adsorbent was as an electrocatalyst for DMEO.
A comparative study of different adsorbents for Mn2+-polluted water and a comparison of the performance of the catalyst with recently published studies are shown in Tables 1 and 2, respectively.
| Adsorbents | Time (min) | Dose of adsorbent (g L−1) | Mn (mg L−1) | Temperature | pH | Adsorption capacity (mg g−1) | Ref. |
|---|---|---|---|---|---|---|---|
| Mg/Zn/Al LDH | 75 | 0.25 | 80 | 45 °C | 6 | 24.5 | 31 |
| Co/Mo LDH | 60 | 0.2 | 145 | 45 °C | 5 | 36.95 | 32 |
| Mg/Al LDH | 60 | 0.3 | >44.4 | 60 °C | 9.5 | 192.6 | 33 |
| Mg/Al/Ni LDH | 60 | 0.3 | 100 | 45 °C | 7 | 35.97 | 34 |
| GO/ZNO nano composites | 1080 | 0.02 | 28.4 | 22 °C | 4 : 5 |
165.5 | 35 |
| Mg–Fe LDH | 120 | 0.6 | 100 | 25 °C | 7 | 198.99 | Present study |
| Adsorbents | Pollutants | Pollutants concentration | Time (h) | Dose of adsorbents (g L−1) | pH | Temp. | Adsorption capacity (mg g−1) | Ref. |
|---|---|---|---|---|---|---|---|---|
| Mg/Al-LDH | Po4 | 10 | 4.16 | 0.005 | 3 | 25 °C | 110 | 36 |
| No3 | 45.5 | |||||||
| Mg/Fe-LDH/BIOCHAR | P | 20 | 1 | 2 | 2–4 | 25 °C | 17.46 | 37 |
| Mg/Fe-LDH | Cd | 20 | 2 | 100 | 5 | 25 °C | 35 | 38 |
| Mg/Fe-LDH – RHA 200 | Pb | 50 | 24 | 1 | 5–7 | 25 °C | 17 | 39 |
| Cu2+ | 23 | |||||||
| Mg/Fe-LDH@BB | Pb | Pb (500–1400) | 6 | 1 | 6 | 25 °C | Pb 1112.6 | 40 |
| Cd | Cd (100–1000) | Cd 869.6 | ||||||
| Zn | Zn (100–1000) | Zn 414.9 | ||||||
| Fe/MgLDH @nHAP | U(6) | (500–1400) | 0.5 | 0.2 | 6 | 25 °C | 845.16 | 41 |
| Mg–Fe LDH | Mn | 100 | 2 | 0.6 | 7 | 25 °C | 198.99 | This study |
:
iron ratio of 3
:
1 M, respectively. A solution was prepared in 100 mL of deionized water. In a 250 mL beaker, 1 N of sodium hydroxide was added until it reached pH = 9, with the addition rate being modified over a 24-hour aging period at 60 °C while vigorously stirring at 600 rpm. Finally, the precipitate was washed in a centrifuge for 20 minutes with distilled water until the pH of the filtrate reached 7 to ensure that the sodium ions were removed. The precipitate was placed in a crucible and dried at 70 °C overnight, after which it was ground manually.
The speed of scanning was 8_in 20 min_1 over the angle of the diffraction range. An ATI Mattson Genesis series (KBr disk technique) apparatus (Model 960 M009 series) was used to record Fourier transfer infrared (FT-IR) spectra. Zeta potential was investigated by a Nano-Zeta sizer (Malvern Instruments Ltd, United Kingdom). The BET specific pore volume, specific surface area and pore size distribution of the nanoadsorbents were determined by N2 adsorption with an automatic surface analyzer (TriStar II 3020; Micrometrics, USA). A mass spectrometer (ICP–MS Japan) was used to estimate the concentration of the manganese solution.
First, six 250-mL beakers were created by adding 0.06 g of the synthesized catalyst (Mg–Fe LDH) and 100 mL of 5 ppm manganese stock solution, after which 0.2 N HCl and NaOH were added to the five beakers to decrease their pH to 3, 4, 6, 7, 9, and 11 via a pH meter (HACH). The five beakers were stirred for two hours on a magnetic stirrer. They were then measured after being filtered with a Bochner filter. An ICP spectrometer was used to determine the residual concentration of the manganese solution.
The quantity of manganese adsorbed per gram of Mg–Fe LDH (qe) was calculated by the equations listed below:
![]() | (1) |
![]() | (2) |
The previous experiment was repeated on five samples, after which the pH was adjusted to 7 and the adsorbent concentration was varied from 0.2 to 0.8 g L−1 for 2 hours. An ICP spectrometer was used to determine the amount of residual manganese solution. Additionally, we studied the effects of concentration, time and thermodynamics.
:
2, which contained 10 µL of Nafion solution (5.0 wt%). The mixture was sonicated for a minimum of 15 minutes to create a uniform ink. Afterward, 100 µL of the ink solution was put onto a 1 × 1 cm2 piece of flexible graphite paper (thickness: 1 mm) and dried at 40 °C. Using a potentiostat/galvanostat (AUTOLAB PGSTAT 302 N, Metrohm, Herisau, Switzerland) and NOVA 1.11 software, the electrocatalytic efficiency of LDH and LDH/Mn was assessed. Cyclic voltammetry (CV) and CA chronoamperometry were used, with a platinum sheet serving as the counter electrode and the reference electrode being Ag/AgCl in a three-electrode system. A 0.5 M NaOH electrolyte solution with and without methanol was used to assess the electrocatalytic performance of the generated electrodes. Scanning rates ranging from 5 to 100 mV s−1 were employed. The duration of the chronoamperometry (CA) experiments at 0.6 V was 1 h and 12 h.
![]() | ||
| Fig. 1 Characterization of LDH (XRD (a and b) FTIR (c) N2 adsorption–desorption isotherms and pore size distribution (d and e)) before and after adsorption–SEM (f–h) and TEM (i–k). | ||
The lattice parameters of Mg–Fe LDH were determined from X-ray diffraction data. The lattice parameter a is related to the average cation–cation distance within the layers of the prepared material.45 The lattice parameter c is related to the thickness of one layer plus the interlayer spacing. The calculated a value of the prepared LDH was 3.06 Å, and the c value was 23.20 Å. The calculated lattice parameters confirm the formation of the characteristic layered structure of Mg–Fe LDH. After the adsorption of Mn2+ onto Mg–Fe LDH, the lattice parameter remained almost unchanged, whereas the parameter c changed slightly to 23.21 Å. Adsorption through the interlayer type or on the surface did not significantly affect it.
Mn2+ is intercalated into the interlayer space, and the c value increases slightly because of expansion of the spacing. However, when the adsorption happened through surface of the layers by complexation or by chemical interaction, the c parameter only slightly changes.46
The sharp peak at 1643.5 cm−1 indicated weaker band formation because of the way that water molecules bend. On the basis of the data provided by,47 the presence of an interlayer of MgO can be demonstrated by the asymmetric stretching absorption band of MgO close to 1382 cm−1, suggesting the effective synthesis of Mg–Fe-LDH. The band at approximately 564.16 cm−1 is attributed to M–O–H and O–M–O lattice vibrations (when M = Mg and Fe).48,49
The effect of the IR spectrum on the prepared adsorbent material (Mg–Fe LDH) after the adsorption of Mn ions from wastewater is shown in Fig. 1(c). The slight appearance of a strong and powerful peak at 3700 cm−1 is because of the presence of the –OH group in Mg(OH)2, which formed by a chemisorption process when the MgO was exposed to wastewater; thus, this peak did not appear in the calcined sample (Fig. 1(c)).
A new band after absorption at 1170 cm−1 matches the O–H bending vibrations joined with Mn atoms; this result matched that reported previously.50 The deformation of the broad absorption band at 1653 cm−1 is the result of the presence of absorbed water molecules among the MnO2 structure. The hydrated properties of MnO2 might increase cation diffusion, thereby increasing the capacitance of MnO2, and these findings matched those published by.50 The deformation occurring at the band at approximately 584 cm−1 is attributed to the presence of Mn adsorbed on the LDH surface.
SEM micrographs of Mg–Fe LDH reveal a characteristic plate-like layered morphology, which is typical for hydrotalcite-like materials, as shown in Fig. 1(f–g). The surface morphology appears as a sheet-like structure arranged in a hierarchical structure, forming a porous surface. These sheets appear randomly oriented and partially stacked, which produces a flower-like shape. The image also shows a rough surface texture and interparticle voids, indicating the presence of mesoporous spaces between the aggregated sheets. These pores facilitate the mass transfer and diffusion of Mn ions, which is beneficial for adsorption and catalytic applications.
The SEM image after Mn ion adsorption clearly shows a change in the surface morphology of the Mg–Fe LDH compared with that of the prepared material. The layered nanosheet structure observed before adsorption becomes partially covered by irregular deposits and aggregated particles.51 The surface appears more compact and smoother in some regions, indicating that Mn species have accumulated on the LDH surface and within its pores.
In Fig. 1(h), the image shows that the original layered and sheet morphology of Mg–Fe LDH is partially masked by irregular and agglomerated sheets. The surface appears denser and more compact, indicating that Mn ions have accumulated on the adsorbent surface. In addition, the pore structure reflected the efficiency of the material in methanol oxidation.
Fig. 1(i–k) shows that the material consists of nanosized particles that form agglomerated structures with potential porosity. This morphology provides a high surface area, interparticle voids may enhance mass transfer, and the nanoscale particle size increases the number of active surface sites. These structural characteristics support the material's suitability for manganese adsorption in aqueous systems.
Nitrogen sorption tests were used to determine the mesoporous nature of the LDH (Fig. 1(d and e)). On the basis of the IUPAC classification, the adsorption–desorption isotherms are type IV with an H3 hysteresis loop, linked to the loops of hysteresis at a relative pressure P/P0 of the mesoporous characteristics (Fig. 1(d)).
A consistent pore size is further suggested by the extremely low hysteresis between the adsorption and desorption branches (approximately 0.9–1.0 P/P0). The contact between the material surface and electrolyte is facilitated by the relatively large lateral surface area with the structure of the mesoporous material. Furthermore, the H3 hysteresis loop implies that the formation of nonuniform slit-shaped pores is caused by the aggregation of plate-like nanoparticles.52 The surface properties of the prepared sample were estimated by the BET method. The BET surface area, total pore volume and average pore size of the samples are presented in Table 3. The average pore size is <50 nm, and there is extensive pore size spread up to 16 nm (Fig. 1(d and e)).
| Sample name | BET surface area (m2 g−1) | Total volume of pores (cm3 g−1) | The mean diameter of pores (nm) |
|---|---|---|---|
| Mg–Fe LDH | 260.20 | 0.136 | 20.86 |
| Mg–Fe LDH/Mn | 6.128 | 0.136 | 7.40 |
![]() | ||
| Fig. 2 Removal efficiency % and qe of Mg–Fe LDH (a) at different pH values, (b) zero charge point of Mg–Fe LDH, (c) at different doses, (d) at different concentrations, and (e) at different times. | ||
While the lowest adsorption capacity was attained at pH values greater than 11, the manganese ions were successfully absorbed at pH 7, demonstrating the best adsorption capacity. Adsorption studies in a pH 7 environment are theoretically optimal. Surface charges of Mg–Fe LDH and the levels of pollutant dissociation. Hence, the response of the Mg–Fe LDH adsorption system to the pH for the adsorption of manganese was analyzed between pH 3 and 11 (Fig. 2(a)). The presented graphs demonstrate that as the concentration increases, the adsorption percentage increases from 45% to 100% at pH values ranging from 3 to 11, with a maximum clearance of 100% achieved at a pH of 7. Since the surface of the Mg–Fe LDH at neutral pH is significantly negatively charged, which facilitates manganese adsorption on its surface, 7 was chosen as the optimal pH at neutral pH since it demonstrated a notable increase at that pH. As Fig. 2(b) illustrates, 7 was the calculated pH zero-point charge (pHPZC). At pH below 7, the surface of the LDH adsorbent is positively charged, while at pH over 7, it is negatively charged. The surface of LDH has potential surface characteristics for efficient chemical interaction and van der Waals forces (Fig. 2(a)).
The elimination of manganese was low at pH 3, as indicated in Fig. 2(a), which may have been caused by the synthesized LDH breaking down in the acidic media and turbidityifying the solution, the pollutant (Mn) and the LDH; however, both have many negative charges on their surfaces at a higher pH of 11, which causes a vigorous reaction.
The Langmuir–Freundlich isotherm model provides information about the movement of adsorption energy on heterogeneous surfaces.59
The Langmuir coefficients, KL and qmax, are not constant across a large range, as demonstrated by the tangent measurements at various equilibrium concentrations. The Bauder isotherm model reduces to the Freundlich model for coverage of the lower surface. The isotherm variables were determined using nonlinear regression analysis. All of the parameters related to these isotherm models are provided in Table 4.
| Isotherm models | Expression | Adjustable model parametersa | Values | R2 |
|---|---|---|---|---|
| a qe refers to amount of adsorbate in the adsorbent at equilibrium (mg g−1); Ce is the equilibrium concentration (mg L−1); qmax is the maximum adsorption capacity (mg g−1); KL is Langmuir adsorption constant (L mg−1); Kf is Freundlich adsorption capacity (mg g−1); 1/nf is Freundlich adsorption intensity; KLF is Langmuir-Freundlich equilibrium constant for heterogeneous solid; βLF is the Langmuir-Freundlich heterogeneous parameter. | ||||
| Two-parameters isotherm | ||||
| Langmuir | (3) |
qmax | 90 | 0.981 |
| KL | 0.00168 | |||
| Freundlich | qe = KfCe1/nf (4) | Kf | 2.89 | 0.992 |
| 1/nf | 0.82 | |||
![]() |
||||
| Three-parameters isotherm | ||||
| Langmuir–Freundlich | (5) |
qmax | 198.99 | 0.998 |
| KLF | 0.014 | |||
| βLF | 1.235 | |||
From Fig. 3(a) and Table 4, the correlation coefficient (R2) and qmax (mg g−1) were obtained from the nonlinear plot of Ce vs. qe. The fitting data demonstrated that the Langmuir–Freundlich model is capable of providing a sufficient explanation for LDH isotherm operations. R2 was 0.998, and qmax was 198.99 mg g−1 for LDH. This could be explained by the strong chemical interactions that occur between metal ions and heavy metals, as well as the large surface area and pore volume of the adsorbent.
The Langmuir–Freundlich model is especially suitable for heterogeneous systems because it combines the surface heterogeneity concept of the Freundlich equation with the monolayer adsorption assumption of the Langmuir model. In comparison to the Freundlich (R2 = 0.992) and Langmuir (R2 = 0.981) isotherms, the Langmuir–Freundlich isotherm had the best correlation coefficient (R2 = 0.998) among the investigated models. This figure represents the theoretical monolayer adsorption capacity of Mn(II) on Mg–Fe LDH. Compared with the classic Langmuir model, the Langmuir–Freundlich model produced a greater qmax (198.99 mg g−1), suggesting that the adsorption process does not occur on an energetically homogenous surface. Instead, it shows the participation of various types of active sites, including edge sites, external hydroxyl groups, and possible interlayer interactions that are typical of layered double hydroxide.
0.014 L mg−1 (K) is the affinity constant. The KLF parameter indicates how strongly Mn(II) ions bind with the adsorption sites. Its magnitude indicates favorable adsorption and suggests that the absorption process is significantly influenced by surface complexation mechanisms and electrostatic attraction between Mn2+ and surface functional groups (M–OH). The heterogeneity parameter is βLF = 1.235. The deviation of the β value from unity confirms the heterogeneity of the surface energy. Structural components such as edge hydroxyl groups, different Fe/Mg coordination environments, and positively charged brucite-like layers are responsible for this variance in Mg–Fe LDH. Adsorption may involve increased binding at some high-energy sites at low Mn(II) concentrations, followed by the occupation of lower-energy sites as the concentration increases if the β value is greater than 1.
Therefore, the superiority of the Langmuir–Freundlich model suggests that a heterogeneous monolayer adsorption process including nonequivalent binding sites controls Mn(II) adsorption onto Mg–Fe LDH as opposed to perfect Langmuir-type behavior.
While f2 is the dimensionless coefficient and k is the constant of the adsorption rate (mg g−1 min−1) of the mixed 1,2-order model, k is the rate constant (min−1) and is a component of the Avrami model; qt and qe are similar to those of the pseudo-first-order model, pseudo-second-order, mixed 1,2-order, intraparticle diffusion and Avrami. Comparisons of the fit qualities of the three kinetic models. Every nonlinear fit qt vs. t was evaluated for beauty. A nonlinear plot of t vs. qt was computed for each models, and (Fig. 3(b and c)) displays the results. The model coefficients are shown in Table 5. An analysis of the regression coefficients for each model revealed that the estimated and experimental values of q(max) and kinetic constants provided the best results for the behavior of Mn adsorption on Mg–Fe LDH fitted with intraparticle diffusion and mixed 1,2-order models, according to the significant correlation coefficient (0.965 and 0.964, respectively) given by the intraparticle diffusion and mixed 1,2-order models.
Several models, including pseudo-first-order, pseudo-second-order, mixed 1,2-order, Avrami, and intraparticle diffusion, were used to examine the adsorption kinetics of the LDH material. The data were not well represented by the pseudo first- and pseudo-second-order models (R2 = 0.478 and 0.47, respectively), suggesting that adsorption cannot be explained by a single process such as chemisorption or simple physisorption. On the other hand, the mixed 1,2-order and intraparticle diffusion models showed excellent fits (R2 = 0.964 and 0.965, respectively), indicating that a mixture of surface contacts and diffusion within the mesopores controls the process. An intraparticle diffusion study verified that pore diffusion strongly affects the rate, whereas the high F2 value (0.97) in the mixed-order model shows that physisorption is predominant, with a small contribution from chemisorption.
A complicated, multistep adsorption process involving heterogeneous sites is further supported by the Avrami model (R2 = 0.934). In general, adsorption occurs quickly at the surface at first, after which diffusion into the pores occurs more slowly and becomes the rate-limiting process. These findings demonstrate that adsorption on LDH is regulated by mixed 1,2-order and intraparticle diffusion and that adsorption occurs via the interlayer space and on the surface, which is associated with the mesoporous structure and surface area of Mg–Fe LDH.
![]() | ||
Fig. 4 Effect of temperature on the Mn removal efficiency percentage (a), ln Kd versus inverted temperature 1/T (K−1) (b). | ||
At equilibrium, the rate at which the adsorbate is adsorbed onto the adsorbent surface is equal to the rate at which it is desorbed from the adsorbent surface. The amount of adsorbate in the aqueous solution and on the adsorbent surface becomes nearly constant.60 The optimal factors (0.6 g dose of adsorbent per 50 mL, pH = 7, 100 ppm concentration of Mn, until balance) should be used to calculate the thermodynamic parameters at different temperatures (20, 30, 40, 50, and 60 °C). The mixed order rate constant, which is represented in the Arrhenius form, can be used to calculate the energy of activation for manganese adsorption.61
ln k2 = ln ko − E/RT
| (11) |
ΔG = ΔG° + RT ln K
| (12) |
Since the free energy change (ΔG) is zero at equilibrium, eqn (13) decreases as follows:
ΔG° = −RT ln K
| (13) |
The spontaneous nature of adsorption is reflected by a negative value of ΔG. Using the van't Hoff method, other thermodynamic parameters, including the change in enthalpy (ΔH) and the change in entropy (ΔS), were assessed (Fig. 4(b)).
Ln Kd = ΔS/R − ΔH/RT
| (14) |
The negative Gibbs free energy values (−4.58 to −10.50 kJ mol−1) across the studied temperature range (298–333 K) confirm that the adsorption process is spontaneous. The magnitude of ΔG° falls within the typical range reported for adsorption systems, indicating a thermodynamically feasible process rather than an excessively strong interaction. When manganese adsorbs on the adsorbent, the solution interface becomes more random and absorbs heat from the environment, as indicated by negative changes in entropy measurements.62 The thermodynamic conditions for the process of Mn adsorption onto the prepared materials are listed in Table 6.
| T (K) | ΔG° (kJ mol−1) | ΔH° (kJ mol−1) | ΔS° (J mol−1 K−1) |
|---|---|---|---|
| 298 | −10.50 | −60.83 | −168.890 |
| 303 | −9.65 | −60.83 | −168.890 |
| 313 | −7.95 | −60.83 | −168.890 |
| 323 | −6.27 | −60.83 | −168.890 |
| 333 | −4.58 | −60.83 | −168.890 |
The negative enthalpy change (ΔH° = −60.83 kJ mol−1) indicates that the adsorption of Mn onto LDH is exothermic. This suggests that Mn binding likely involves strong surface interactions such as surface complexation and ion exchange with hydroxyl groups within the LDH layers. The relatively high magnitude of ΔH° further supports the contribution of chemisorption mechanisms. The negative entropy change (ΔS° = −168.89 J mol−1 K−1) indicates a decrease in randomness at the solid–solution interface during adsorption. This can be attributed to the immobilization of Mn ions onto well-defined active sites of the LDH structure and possible structural ordering of water molecules around the adsorbed species. Furthermore, this is consistent with the exothermic nature of the process because greater temperatures decrease the degree of adsorption favorability, as reflected by the steady increase in the ΔG° values (which become less negative) with increasing temperature. This behavior provides more evidence that Mn uptake efficiency is improved at lower temperatures.
Overall, the thermodynamic parameters confirm that Mn adsorption onto LDH is an exothermic, spontaneous process controlled by strong surface contact and a reduction in interfacial disorder.
At circumneutral pH (pH = 7), Mn2+ ions interact strongly with surface hydroxyl groups (
M–OH, where M = Mg or Fe), forming inner-sphere complexes through ligand exchange reactions. This interaction is supported by shifts in FTIR bands associated with hydroxyl stretching and metal–oxygen vibrations. Simultaneously, partial replacement of interlayer anions by Mn-containing species may occur.
The adsorption kinetics follow the mixed 1,2-order and intraparticle diffusion models, indicating that chemisorption is the rate-limiting step. Thermodynamic analysis confirms that the process is spontaneous and exothermic, suggesting strong metal–surface interactions rather than weak physical adsorption.
Both catalysts clearly show electrocatalytic activity toward methanol oxidation in alkaline environments, according to the cyclic voltammograms. Interestingly, the electrocatalytic response of the Mn-modified Mg–Fe LDH catalyst is much greater than that of the pure LDH. The increased current density and the shift of the methanol oxidation peak toward more advantageous potentials (compared with RHE) are indicative of this improvement. The altered surface shape and the presence of Mn species, which probably accelerate charge transfer and offer more active sites for methanol adsorption and oxidation, are responsible for the increased catalytic activity. These results proved that the presence of Mn in the structure of LDH plays an important role in improving the electrocatalytic efficiency toward methanol oxidation.
Therefore, various methanol concentrations ranging from 0.5 to 3.0 M in the presence of 0.5 M NaOH were examined at a scan rate of 100 mV s−1. As the methanol concentration increased, the current density of methanol significantly increased (Fig. 6). Adsorption of methanol on the catalyst surface is the initial stage of the oxidation process, which employs a three-electron transfer mechanism. The current density may increase with increasing methanol concentration because of the large concentration of electroactive sites on the catalyst surface. The LDH support also decreases catalyst aggregation and improves the conductivity and surface area. A four-electron process that converts methanol into several intermediates, such as CH2OH, CHOH, COH, and CO, may be used in the next step. Hydroxide anions adsorbed on the catalyst surface can help oxidize and purify CO, even when CO poisons the active sites. The suggested mechanism is given below under ideal conditions (1 bar, 298 K).63,64
| Anode: CH3OH + 6OH− → CO2 + 6e− + 5H2O (Ea = −0.81 V) | (15) |
| Cathode: 3/2O2 + 6e− + 3H2O → 6OH− (Ec = 0.40 V) | (16) |
| Overall reaction: CH3OH + 3/2O2 → CO2 + 2H2O (Ecell = 1.21 V) | (17) |
When the scan rate varies, the migration of OH− into the mesopore cavities controls the electrochemical process, which ultimately results in an increase in redox reactions during the activation stage.65
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| Fig. 7 Effect of the different scan rates on (a) Mg–Fe LDH and (b) Mg–Fe LDH/Mn in 1.0 M NaOH + 1.0 M MeOH. | ||
The observed relationship between the current density and scan rate indicates that the electrochemical process is predominantly surface controlled rather than diffusion limited. This behavior suggests that methanol oxidation occurs through the adsorption of methanol molecules onto the active catalytic sites, followed by successive dehydrogenation and oxidation steps. Both methanol and hydroxyl species are adsorbed on the catalyst surface prior to the surface reaction. In addition, the presence of surface hydroxyl groups facilitates the oxidative removal of adsorbed intermediate species (e.g., CO_ads), which is typically described by a bifunctional mechanism in alkaline media.
As a result, the scan-rate-dependent analysis revealed that the rate-determining step is connected to the surface reaction between adsorbed intermediates and surface hydroxyl species and offers further experimental evidence for the suggested reaction pathway.
ECSA was calculated using the following equation:
| ECSA = Cdl/Cs, | (18) |
The double-layer capacitance (Cdl) obtained from cyclic voltammetry measurements in the nonfaradaic region at various scan rates (5–100 mV s−1) was used to calculate the electrochemically active surface area (ECSA) of the catalyst. The prevailing capacitive behavior is confirmed by the capacitive current density (Δi), which is linearly related to the scan rate. As shown in Fig. 8(b) and (d), the slopes obtained from the linear fitting of the (Δi) versus scan rate plot were 0.00457 and 0.0049 for LDH and LDH/Mn, respectively. The calculated double-layer capacitance values are 0.0049 and 0.00457 mF cm−2, corresponding to ECSA values of 0.114 cm2 and 0.1225, respectively. Higher Cdl and ECSA values indicate a greater density of electrochemically active sites.
It corresponds to a Cdl value of 0.00457 mF cm−2 and 0.0049 mF cm−2. A significant number of electrochemically accessible active sites may be present, as shown by the comparatively high Cdl value, which enhances the electrocatalytic efficacy.
This behavior indicates that the addition of Mn efficiently accelerates the electrochemical reaction kinetics by facilitating electron transport at the electrode–electrolyte interface. The additive impact of Mn, which enhances the electronic pathways and increases the accessibility of active sites, is responsible for the improved electrochemical performance. These results are consistent with the structural and morphological features seen in the XRD and SEM analyses, which reveal enhanced crystallinity and a more homogeneous layered morphology that promotes electron transfer and ion diffusion. Thus, it is evident from the EIS data that Mn modification significantly improved the overall electrochemical activity and interfacial charge transfer process of the Mg–Fe LDH-based material.
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| Fig. 10 Stability of (a) Mg–Fe LDH and Mg–Fe LDH/Mn electrodes for 1 h and (b) Mg–Fe LDH/Mn electrode for 12 h. | ||
The stability of the Mg–Fe LDH/Mn catalyst was evaluated using chronoamprometric measurements over a 12-hour period (Fig. 10(b)). This experiment demonstrated the catalyst's efficiency long-term durability.
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