Hangdao Qin*a,
Junnan Haoa,
Yong Wanga,
Jiming Huanga,
Jun Changa,
Guo Yangb,
Bo Xingb,
Sizhan Wua and
Jing Chen
a
aSchool of Material and Chemical Engineering, Tongren University, Tongren 554300, China. E-mail: qinhangdao@126.com
bCollege of Chemical Engineering, Sichuan University of Science and Engineering, Zigong 643000, China
First published on 8th April 2025
Electrolytic manganese residue (EMR) was used as a support to prepare novel EMR-supported catalysts for the heterogeneous Fenton degradation of acetaminophen. Among the five supported catalysts, Co/EMR showed the highest catalytic activity. Several important factors influencing the decay of acetaminophen, including Co loading content, catalyst dosage, H2O2 concentration and initial solution pH, were investigated. Under optimal experimental conditions, acetaminophen degradation rate and the TOC removal efficiency reached 63.8% and 35.7% within 480 min, respectively. Free radical quenching and EPR analysis showed that the high catalytic degradation rate of acetaminophen could be ascribed to the presence of ˙OH and O2˙−. Based on the XPS analysis, the superior catalytic performance of Co/EMR was attributed to the Fe, Mn and Co active sites and oxygen vacancies (Ov) on the surface. Additionally, the potential for degradation of other pollutants and the applicability in real water matrices as well as the reusability of Co/EMR were investigated. This heterogeneous Fenton system could expand possibilities for high-value utilization of the EMR and showed potential for treating PPCPs in wastewater.
Fenton system has been proved to effectively eliminate organic pollutants in water due to the catalytic generation of powerful reactive oxygen species (ROS).3,4 Previous studies have proved that Fe-containing and Mn-containing catalysts are active in facilitating the generation of ROS in the oxidation system.5–7 Besides, in the previous works of the authors, a bimetallic catalyst MnFe2O4 has proved to be an effective catalyst for the degradation of antibiotics through a heterogeneous Fenton process.8–11 Fe and Mn synergistically promoted the production of ˙OH radicals, which were the main ROS for the decay of antibiotics.
Moreover, it is promising and meaningful to use metallurgical slags as AOP catalysts to “treat waste with waste”. Abundant active metals can be found in metallurgical slag materials. For instance, the leaching of Mn in electrolytic manganese residue (EMR) reached 868.6 mg L−1, while 958.8 mg per L Zn and 536.2 mg per L Mn were leached from lead-zinc slag.12 The existence of active metals in metallurgical slags makes them feasible as a precursor for the preparation of catalysts. On the other hand, substantial amounts of metallurgical slags not only occupy land resources, but also result in significant environmental problems because soil, surface water and groundwater are seriously polluted by the leachate of this slag.13,14 Although methods for safely disposing or utilizing metallurgical slag materials have been extensively studied, employing these slags as AOP catalysts offers their alternative utilization.
Among these metallurgical slags, the electrolytic manganese industry generates EMR as an acidic solid waste, and producing 1 ton Mn requires about 10–12 tons of EMR.15 Therefore, strategies for safely treating and utilizing EMR have attracted widespread attention.16 Methods including the deep extraction and recovery of valuable elements from EMR,17–19 stabilization/solidification and electrokinetic remediation technologies20–22 and the use of EMR as a raw material for manufacturing building materials23–25 have been reported in many literatures. Moreover, EMR was also used to synthesize AOP catalysts for the removal of refractory organic pollutants in wastewater.26 To prepare a novel AOP catalyst, Lan et al.27 treated EMR with EDTA-2Na/NaOH, and then the EMR was ultrasonically etched and hydrothermally treated. The obtained catalyst was used in heterogeneous Fenton reaction for treating synthetic textile wastewater. The results demonstrated that 40 mg per L catalyst, 100 mg per L azo dyes, and 0.4 mM H2O2 resulted in an approximately 99% dye removal efficiency. Additionally, a novel heterogeneous catalyst (MS-N3H) was obtained by utilizing EMR as the raw material through the modification of Na2CO3 and HNO3.28 In combination with PMS, MS-N3H was able to effectively remove levofloxacin from water. The abundant Mn and Fe on the MS-N3H surface as well as lattice oxygen played a crucial role in ROS production.
In this study, EMR was used as a support to prepare heterogeneous Fenton catalysts. The effect of active components supported on EMR was firstly evaluated in the heterogeneous Fenton degradation of acetaminophen. The degradation performance with diverse parameters was investigated to determine the effectiveness of the oxidation system. The reaction conditions including initial pH, H2O2 dosages and inorganic anions were optimized. Furthermore, the produced ROS were determined and reasonable catalytic mechanisms were proposed. Finally, the reusability and the applicability of Co/EMR in real water matrices were investigated.
The used EMR in this study, obtained from Guizhou Sanxiang Technology Co., Ltd (Tongren, China), was treated by an incineration process to remove NH4+-N and stabilize sulphur. Distilled water was used to wash the EMR, followed by drying for 12 h at 110 °C before use. The supported catalysts were prepared by an incipient wetness impregnation method using EMR as the support. The EMR was impregnated with different aqueous solutions of Mn(NO3)2·9H2O, Fe(NO3)3·9H2O, Ce(NO3)3·6H2O, Zn(NO3)2·9H2O and CoCl2·6H2O. The Mn/Fe/Ce/Zn/Co loading content was 5%. After impregnation, each obtained catalyst underwent drying for 12 h at 110 °C, followed by calcination in a muffle furnace at a certain temperature for 3 h using a ramp rate of 10 °C min−1 to obtain Mn/EMR, Fe/EMR, Ce/EMR, Zn/EMR and Co/EMR.
N2 adsorption–desorption isotherms were used to determine the BET surface area, pore volume and average pore size of EMR and EMR-supported catalysts, as listed in Table 1. The BET surface area, pore volume and average pore size of EMR were determined to be 34 m2 g−1, 0.089 cm3 g−1 and 10.6 nm, respectively. After loading metal oxides, sharp declines in the pore volume and the BET surface area were observed, which was ascribed to the penetration of the metal oxide particles into the pores of EMR. Moreover, the increase of average pore size after supporting metal oxides could be explained by the blocking of small pores by metal oxides and the collapse of the part of the small pores during calcination.
Sample | BET surface area (m2 g−1) | Pore volume (cm3 g−1) | Average pore size (nm) |
---|---|---|---|
EMR | 34 | 0.089 | 10.6 |
Mn/EMR | 18 | 0.073 | 14.1 |
Fe/EMR | 10 | 0.061 | 18.8 |
Ce/EMR | 25 | 0.075 | 10.2 |
Zn/EMR | 18 | 0.073 | 15.7 |
Co/EMR (5%) | 15 | 0.072 | 16.4 |
Co/EMR (9%) | 9 | 0.048 | 17.5 |
The surface characteristics of EMR and Co/EMR catalysts were studied using FTIR spectroscopy. As seen from Fig. 2, the stretching vibration of water O–H was indicated by the peak at 3432 cm−1.29 The strong peaks at 1642 cm−1 and 1450 cm−1 were attributed to M–O (M = Fe and Mn) vibration and Ca–O vibration, respectively.30 The antisymmetric adsorption of Si–O and Si–O–Si was indicated by the peaks at 1121 cm−1, 1030 cm−1, 826 cm−1 and 673 cm−1.31 Furthermore, the peak located at 478 cm−1 was related to the external ring structure vibrations. The bridging of SiO4 tetrahedra by oxygen atoms caused the formation of these ring structures.32 Unfortunately, Co–O stretching signals were unobserved in the FTIR spectrum of Co/EMR.
The morphologies and microstructure of EMR and Co/EMR were displayed in SEM and TEM images. From the SEM image in Fig. 3a, EMR had a fairly smooth surface with a flat block morphology. After loading Co-oxides, many tiny particles were observed on the EMR surface in Fig. 3b. Moreover, the SEM images of other supported catalysts (Mn/EMR, Fe/EMR, Ce/EMR and Zn/EMR) are presented in Fig. S1 in the ESI.† No obvious changes were observed in the morphology after loading of metal oxides onto EMR. As seen from Fig. 3c, the TEM image which was in accordance with the SEM image also indicated that Co/EMR exhibited a block structure. The HRTEM image of Co/EMR in Fig. 3d showed a clear lattice fringe spacing of 0.255 nm, 0.152 nm and 0.466 nm, corresponding to the (110) plane of α-Fe2O3, (215) plane of Mn3O4, and (111) plane of Co3O4 respectively. Mn, Fe, O, Si, Mg, S, Al and Co elements were detected in the EDS spectrum of Co/EMR (Fig. 3e), suggesting that Co-oxides were successfully supported onto the EMR surface.
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Fig. 3 SEM micrographs of EMR (a) and Co/EMR (b). TEM image (c), HRTEM image (d) and EDS spectrum (e) of Co/EMR. |
The mineralization of acetaminophen was assessed by TOC analysis, as displayed in Fig. 4c. The TOC removal efficiency was less than the degradation rate of acetaminophen in all different systems, indicating refractory intermediate product formation during the degradation process. Only 6.1% of acetaminophen was mineralized by the oxidation of single H2O2. However, approximately 35.7% of acetaminophen molecules were decayed to H2O and CO2 after 480 min of reaction in the presence of Co/EMR. As discussed above, Co/EMR had the best catalytic effect in heterogeneous Fenton degradation of acetaminophen, so Co/EMR was used in the subsequent experiments of this study.
The influence of H2O2 dosage on acetaminophen degradation by Co/EMR was evaluated, and the results are depicted in Fig. 6b. When the H2O2 concentration was increased from 132.0 to 307.9 mM, the acetaminophen removal was increased accordingly from 9.5% to 63.5%. H2O2 was the source for the production of ROS, and more ROS would be generated by increasing the H2O2 concentration.36
The solution pH could influence the activity of the oxidant and substrate and the surface charge of the solid catalyst. Hence, the initial solution pH values of 3.34, 5.74, 6.98 (unadjusted), 9.99 and 11.13 were employed to study acetaminophen degradation. As presented in Fig. 6c, extremely alkaline or acidic solutions negatively affected acetaminophen degradation, while the acetaminophen removal was the highest under neutral conditions. The same results were also found in TOC removal (Fig. 6d). Excess acid could hinder the reaction of ROS, and thus affect the performance of the heterogeneous Fenton oxidation,37 and H2O2 would rapidly decompose into O2 and H2O at extremely alkaline pH.33 Fig. 6d also shows the final solution pH after the reaction was performed for 480 min. Initial pH values of 3.34, 5.74 and 6.98 resulted in a higher final pH, while initial pH values of 9.99 and 11.13 resulted in a lower final pH. This change in the solution pH might be mainly ascribed to the generation of intermediate products by the decay of acetaminophen during the reaction process.
EPR spectroscopy with DMPO was further conducted to confirm the presence of ˙OH and O2˙−. As presented in Fig. 7b, DMPO-˙OH and DMPO-O2˙− adduct signal peaks were observed, which verified the trapping experiment results that both ˙OH and O2˙− were the ROS for the heterogeneous Fenton degradation of acetaminophen. Besides, this signal intensity of both ˙OH and O2˙− increased as the reaction progressed, suggesting that these ROS continued to produce during the heterogeneous Fenton reaction.
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Fig. 8 XPS spectra of (a) Fe 2p, (b) Mn 2p, (c) Co 3d and (d) O 1s of the Co/EMR catalyst before and after the reaction. |
The O 1s spectra (Fig. 8d) showed peaks at 529.9 eV (assigned to lattice oxygen, OL) and 531.4 eV (assigned to adsorbed oxygen or surface oxygen, OS).39 The OS peak is also related to oxygen vacancies (Ov) because molecular oxygen was adsorbed on the surficial Ov.42 The relative content of OS slightly decreased from 77.6% to 62.1% after the catalytic reaction, signifying that the Ov on the surface of Co/EMR was also involved in the catalytic process. As illustrated in Fig. S2,† the EPR signal intensity of the Ov decreased after reaction, which further confirmed the important role of Ov in the catalytic process. The previous studies have proved that Ov on the catalyst surface could enhance the utilization rate of H2O2, increase electron transfer, and thus promote the formation of ˙OH.38,43
From the above analysis, the proposed mechanism for the degradation of acetaminophen is illustrated in Scheme 1. Firstly, H2O2 could be activated by the low valent FeII, MnII and CoII ions on the Co/EMR surface to produce ˙OH (eqn (1)–(3)). Then the high valent FeIII, MnIII, and CoIII ions could react with H2O2 to generate a large number of ˙OOH, as shown in eqn (4)–(6). The newly produced ˙OOH could be transformed into O2˙− according to the reactions in eqn (7) and (8) under different solution pH. Moreover, FeII could reduce MnIII and CoIII due to the lowest standard reduction potential of FeIII/FeII with 0.77 V (eqn (9) and (10)). And CoIII could also be reduced by MnII (eqn (11)), since the standard reduction potential of CoIII/CoII is 1.92 V and that of MnIII/MnII is 1.54 V. Besides, according to previous reports,44,45 Ov could lead to the accelerated reduction of FeIII to FeII (eqn (12)). The reactions between the redox pairs of FeIII/FeII, MnIII/MnII and CoIII/CoII and the existence of Ov on the Co/EMR surface improved the efficiency of electron transfer, thus promoting the formation of ROS. After the reaction described above, acetaminophen was degraded to small molecule compounds or thoroughly mineralized into CO2 and H2O by these produced ROS (eqn (13)).
FeII + H2O2 → FeIII + ˙OH + OH− | (1) |
MnII + H2O2 → MnIII + ˙OH + OH− | (2) |
CoII + H2O2 → CoIII + ˙OH + OH− | (3) |
FeIII + H2O2 → FeII + ˙OOH + H+ | (4) |
MnIII + H2O2 → MnII + ˙OOH + H+ | (5) |
CoIII + H2O2 → CoII + ˙OOH + H+ | (6) |
˙OOH + OH− → O2˙− + H2O | (7) |
˙OOH → O2˙− + H+ | (8) |
FeII + MnIII → FeIII + MnII | (9) |
FeII + CoIII → FeIII + CoII | (10) |
MnII + CoIII → MnIII + CoII | (11) |
FeIII + Ov → FeII + O2 + OH− | (12) |
˙OH/O2˙− + acetaminophen → degradation products | (13) |
Real wastewater contains various interference ions and dissolved organic matter (NOM), and the actual degradation performance of the heterogeneous Fenton process may be negatively affected by these interfering species. Herein, acetaminophen degradation was studied in the presence of several coexisting substances including Cl−, NO3−, H2PO4−, HCO3− and humic acid (HA). As presented in Fig. 9b, it was found that acetaminophen removal was seriously hampered by Cl−, H2PO4− and HA, while NO3− and HCO3− showed slight influence on acetaminophen degradation. An acetaminophen degradation efficiency decline of 63.8% to 33.0% was observed in the presence of Cl−, and a decline to 32.2% was observed with H2PO4−. This could be attributed to the fact that Cl−/H2PO4− ions could react with ˙OH to form lower oxidative radicals such as Cl2˙−/H2PO4˙−.46 In addition, when HA was introduced into the system, the degradation rate of acetaminophen decreased to 40.3%, which might be due to the competition between acetaminophen and HA for the produced ROS.46
Besides, the degradation of acetaminophen in lake water (collected from the Mingde Lake in Tongren University, Tongren, China) and tap water was investigated to examine the adaptability of the Co/EMR catalyst to actual water environments. It could be seen from Fig. 9c that the acetaminophen degradation efficiency slightly decreased in both tap water and lake water. These results could be ascribed to the existence of organic matters in lake water and Cl− ions in tap water. The Cl− ions and organics would consume a part of ROS produced in the heterogeneous Fenton process.
In addition, to assess the general applicability of the Co/EMR catalyst in the heterogeneous Fenton process, methylparaben and tetracycline were degraded under the same conditions. The methylparaben removal efficiency reached up to 99.4% within 300 min, while the degradation efficiency of tetracycline was almost 100% within 240 min (Fig. 9d). The results suggested that Co/EMR could be used as an effective heterogeneous Fenton catalyst for the treatment of other types of PPCPs. Moreover, the reaction conditions were not the optimal conditions for these pollutants, and the removal efficiency could further improve under optimal conditions in practical applications.
However, there are still some issues that should be solved in the future work. First of all, Co/EMR with the highest catalytic activity was used a heterogeneous Fenton catalyst, just showing a degradation rate of 63.8% for acetaminophen under the optimal experimental conditions. There is still room for improvement, and some techniques should be used to improve the catalytic performance of Co/EMR. Secondly, the reusability of Co/EMR is not so good, and it is imperative to find ways to partially restore the catalytic performance of Co/EMR.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d5ra01539a |
This journal is © The Royal Society of Chemistry 2025 |