Noor Ul Hudaa,
Anwar Ul-Hamidb and
Muhammad Zaheer
*a
aDepartment of Chemistry and Chemical Engineering, Syed Babar Ali School of Science and Engineering, Lahore University of Management Sciences (LUMS), Lahore 54792, Pakistan. E-mail: muhammad.zaheer@lums.edu.pk
bCore Research Facilities, King Fahd University of Petroleum & Minerals, Dhahran 31261, Saudi Arabia
First published on 24th February 2025
Lignin is a potential renewable feedstock for the production of aromatic chemicals but due to the recalcitrant nature of its aryl ether bonds (C–O), and recondensation of depolymerized products, it is challenging to produce aromatic compounds with selectivity in high yield. Here we present that a heterogeneous catalyst containing highly dispersed palladium oxide (PdO) particles supported on mesoporous silica (MCM-41) catalyzes oxidant-free oxidation (dehydrogenation) of hydroxyl group at α-carbon of β-O-4 linkage in lignin model compounds and alkali lignin. The catalyst was synthesized via a molecular approach utilizing molecular designed dispersion of palladium diketonate complex followed by calcination. The oxidized lignin models provide high individual yields of monomeric products such as phenol (97%) at moderate temperature (120 °C) through intramolecular hydrogen transfer in green solvents (ethanol and water). The process, therefore, doesn't require any external oxidant, or reductant for cleaving the most abundant β-O-4 linkage of lignin model compounds and tolerates electron donating or withdrawing substitutes at the benzene ring. The approach was successfully extended to alkali lignin where 89% of lignin oil was produced from alkali lignin containing high yield (26 wt%) of monomeric products such as vanillin (2 wt%), benzaldehyde (12 wt%) and benzoic acid (12 wt%).
Although there are numerous routes for the conversion of the carbohydrate portion of lignocellulose,10 <5% lignin is consumed to yield commercial aromatic products, due to its intricate polymeric structure, well-known chemical inactivity, and also condensation reactions during depolymerization.11 The multifaceted structure of lignin can be regarded as an amorphous polymer of phenylpropanoid units interlinked by ether (α-O-4, β-O-4, 4-O-5) and C–C (β–β, β–5, 5–5) bonds, among which β-O-4 glycerolaryl ether linkages represents the predominant connection and comprises around 60% of the innate lignin linkages.12,13 C–O bonds have lesser dissociation energy (209–348 kJ mol−1) than C–C bonds (226–494 kJ mol−1), hence represent the principle and facile target for depolymerization of lignin. The development of efficient degradation of the most abundant and relatively weaker β-O-4 linkages is a key to lignin valorization, as it could lead toward low molecular weight feedstock for bulk and fine chemical industries.14–17
To date, various approaches in both homogeneous and heterogeneous catalysis have been reported in the literature to cleave C–O bond in β-O-4 linkages in lignin. Among different approaches, oxidative18,19 and reductive20–22 catalytic systems have been extensively studied by several research groups, but a number of these approaches tend to need high temperatures and suffer from undesired hydrogenation of aromatic rings. In this regard, a strategy that can activate the dominant β-O-4 linkages, under milder and redox-neutral conditions, involving intramolecular hydrogen transfer has been considered an efficient approach to lignin depolymerization.23–26
The typical structure of β-O-4 linkages usually contains hydroxyl groups at Cα position which can be dehydrogenated to offer hydrogen for the cleavage of C–O bond in lignin, thus providing a suitable platform for a redox-neutral approach. Numerous homogeneous and heterogeneous catalytic systems27–33 operating under mild or redox neutral conditions have been reported for the redox neutral C–O bond cleavage of lignin and regardless of this progress, a heterogeneous catalyst for complete redox neutral cleavage of C–O bonds in β-O-4 linkages in lignin model compounds, commercial lignin (Kraft, alkali etc.) and especially in native lignin is still required. Our focus is on addressing the limitations of existing approaches, which often rely on stoichiometric amounts of various oxidants or reductants, thereby increasing reagent costs. Additionally, these methods typically require high temperatures for redox-neutral cleavage in lignin model compounds and lignin.8,34
Mesoporous silica with its high surface area, well-defined pore structures and acidity are potential candidates to decrease the repolymerization of lignin. These materials provide an optimal environment for converting long chain lignin polymers to monomeric phenolic compounds.35,36 In this study, we demonstrate that PdO nanoparticles supported on MCM-41 (PdO@MCM-41) can effectively cleave C–O bonds in lignin model compounds, and particularly in alkali lignin, to produce aromatic monomers under complete redox-neutral conditions at moderate temperature of 120 °C. Notably, our catalytic system efficiently converts alkali lignin, yielding over 89% bio-oil, with aromatic monomers constituting 26 wt%, including significant yields of benzaldehyde (12 wt%) and benzoic acid (12 wt%).
The synthesized phenoxyphenylethanone (3a–d, 10 mmol) was then dissolved in mixture of water/THF (1:
5) and 20 mmol NaBH4. The reaction mixture was stirred at room temperature for 6 h. After that, aqueous NH4Cl (30 mL) was added in the reaction mixture to quench excess NaBH4. The mixture was filtered and the product was extracted with ethyl acetate (3 × 30 mL). Ethyl acetate layer was collected, washed with water and dried over MgSO4. Finally, the extract was concentrated in vacuum to obtain off-white solid product.
For redox neutral C–O bond cleavage in alkali lignin, a reaction tube (Schlenk Flask) charged with a magnetic stirrer bar and catalyst (20 mg) was used. The reaction tube was evacuated and refilled with nitrogen gas (three times). Alkali lignin (50 mg) and ethanol/water (1:
1, 3 mL) were added in the reaction tube under a continuous flow of nitrogen. The reaction mixture was refluxed at 100 °C in an oil bath for 12 h. After cooling, the reaction mixture was acidified with HCl to pH 1. This results in precipitation of unconverted lignin, which was then separated by filtration, dried and weighed. The unconverted lignin was retrieved from filter cake by washing with THF. The filtrate obtained was extracted with ethyl acetate (30 × 3 mL) to achieve formed monomeric products. After extraction, ethyl acetate was recovered by rotary evaporation, which results in brown oily liquid termed as ethyl acetate soluble bio-oil. The whole process of the product separation is shown in Scheme S1.† The product identification of bio-oil was then analyzed with GC-MS, GC-FID and FTIR.
EDX elemental mapping of PdO@MCM-41 was carried out to confirm the presence of Pd in the catalyst. We can observe the uniform distribution of Pd on silica, as shown in Fig. S1.† To get a deeper insight about the morphology and composition of the catalysts, transmission electron microscopy (TEM) was used. The micrographs presented in Fig. 1a show silica nanoparticles roughly around 65 nm in size and elliptical morphology. After the incorporation of metal, the morphology of MCM-41 slightly changed as well as their size (roughly to 50 nm). In high resolution-TEM image (inset in Fig. 1b) shows a nanoparticle with lattice fringe with d-spacing of 0.264 nm, which was indexed to (101) plane of PdO.40 The size of PdO nanoparticles was 2–5 nm.
The nature of the metallic species was further confirmed by X-ray powder diffraction (PXRD) analysis. As the MCM-41 support was amorphous, it appeared as a broad band at 23° (2θ) in the diffractogram (Fig. 1c).41 The peak at 2θ value of 33.8° was assigned to 101 reflection of tetragonal PdO (ICDD# 04-002-4417)42 confirming the presence of metal oxide nanoparticles. The presence of PdO species was expected as the catalyst was not reduced after calcination in air. TEM and XRD results correlate well, confirming the successful synthesis of PdO@MCM-41.
Nitrogen physisorption was used to determine the surface area and pore size distribution of the MCM-41 material and the catalyst. The adsorption–desorption isotherms of MCM-41 and PdO@MCM-41 are depicted in Fig. 1d. Both materials showed isotherms close to type-IV with hysteresis typically shown by the mesoporous materials. We observed a reduction in the surface area of the MCM-41 from 255 m2 g−1 to 184 m2 g−1 upon metal loading. The details of nitrogen physisorption measurements are given in Table S2.†
Firstly, the effect of temperature (80–120 °C) on product yield was investigated (Fig. 2). The yields of phenol (b) and acetophenone (c) gradually increased with rising temperature, reaching the maximum at 120 °C. The reaction could also take place on lower temperatures albeit with lower conversion and yields of the products (Fig. 2). The reaction performed at 120 °C for 6 h provided a complete conversion of PP-ol into phenol (97%) and acetophenone (54%), as shown in (Table 1, entry 1). The individual yields of both products were found by GC-FID (Fig. S2†). Instead of the expected 1:
1 ratio, almost 1
:
2 ratio of acetophenone and phenol was achieved (entry 1). This anomaly can be attributed to further hydrogenation of acetophenone leading to the formation of 1-phenylethanol as side product whose presence was confirmed through GC-FID analysis of the standard compound (Fig. S2†).
To verify the indispensable role of the catalyst, the reaction was also allowed to be carried out under similar conditions without a catalyst, no desired product was obtained (Table 1, entry 2). The catalyst was also reduced under a hydrogen atmosphere to form Pd(0) nanoparticles on MCM-41 to compare its activity with PdO@MCM-41. Pd(0)@MCM-41 was then analyzed for catalytic activity and low yields of phenol (35%) and acetophenone (11%) were obtained, which showed that Pd(0) nanoparticles were found to be less active for the β-O-4 cleavage of PP-ol (Table 1, entry 3). For catalytic comparison, the reaction was also carried out by using commercial Pd@C and Pd@alumina, but PdO@MCM-41 showed the best performance as the commercial catalysts were found inactive for β-O-4 cleavage of PP-ol (Table 1, entry 4, 5).
Various other supported catalysts (Pd/C27, PdNi/FeMIL-100,33 ReO/AC,8 Ni-W/ZrP,34 Ni/ZSM-543) have reported a redox neutral C–O bond cleavage of β-O-4 model compounds and depolymerization of alkali lignin, which endows the heterogeneous catalyst as a research hotspot in the conversion of lignin model compounds and alkali lignin into aromatic products. However, these catalytic systems often rely on the addition of external hydrogen sources and require higher temperatures to achieve satisfactory yields of aromatic products.
PdO can catalyze dehydrogenation and oxidation reactions, which may be beneficial for cleaving specific lignin linkages without requiring external oxidants. This characteristic promotes a more environmentally sustainable process and can enhance selectivity for targeted reaction pathways.
To bring the best solvent mixture to light, the reaction was carried out with solvents having different polarity such as xylene and mixtures of ethanol/H2O, dioxane/H2O, and methanol/H2O (Table 2). Literature indicates that reaction temperatures for water-solvent mixtures are typically 473 K or lower, compared to those for pure solvents. This suggests that utilizing water–solvent mixtures can enhance the depolymerization process and ultimately improve product yields.44,45 Thus, mixtures of different solvents with H2O were used for the reaction. Solvents like methanol/H2O and dioxane/H2O (entry 2, 3) give better yields of products but an equimolar mixture of ethanol/H2O favored the reaction affording higher individual yields of phenol (97%) and acetophenone (54%). No conversion of the reactant was observed in acetonitrile (entry 4), xylene (entry 5), and 1,4-dioxane (entry 6). The reaction in pure H2O and pure ethanol gave lower yields of phenol and acetophenone, suggesting that H2O acts as a co-solvent only in the presence of another solvent and pure ethanol is not a good solvent for this reaction (entry 7, 8). Thus relying on the yields, a mixture of ethanol–H2O was used as a solvent for remaining catalytic studies.
Entry | Solvent | Products yield (a, b, c) |
---|---|---|
a Reaction conditions: catalysts (PdO@MCM-41), substrate (0.1 mmol, 21.4 mg), catalyst amount (20 mg, 1.7 mol% Pd), ethanol/water (1![]() ![]() |
||
1 | Ethanol/H2O | <1%, 97%, 54% |
2 | Methanol/H2O | <1%, 68%, 13% |
3 | Dioxane/H2O | <1%, 64%, 20% |
4 | Xylene | No reaction |
5 | Dioxane | No reaction |
6 | Acetonitrile | No reaction |
7 | H2O | <1%, 15%, <1% |
8 | Ethanol | <1%, 40%, 10% |
In our case, ketonic intermediate (PP-on) produced via catalytic dehydrogenation of starting alcohol (PP-ol), further converted to monomeric products (acetophenone and phenol) via C–O bond hydrogenolysis utilizing the hydrogen produced in the first step (Scheme 1a). In order to confirm this, starting the reaction from keto intermediate did not produce expected acetophenone and phenol products (Scheme 1b) as no intramolecular hydrogen was available to promote C–O bond scission. So, C–O bond cleavage might have occurred due to intramolecular hydrogen transfer mechanism.33 In summary, the activation of the Cα–O bond in PP-ol resulted in hydrogen transfer to Cβ–O bond of the keto intermediate leading to its hydrogenolysis to produce phenol and acetophenone.
However, it is equally likely that the hydrogen required for the hydrogenolysis might have been given by ethanol. Ethanol is a protic solvent that is known to donate hydrogen in the reaction conditions we employed. So, to decouple the contribution of hydrogen from ethanol, we performed the reaction using aprotic, non-hydrogen donor solvent 1,4-dioxane (Scheme 1c). Interestingly, 100% conversion was obtained in 1,4-dioxane. Moreover, the reaction using dehydrogenated product as a substrate with ethanol/H2O as solvent did not produce any products as an intramolecular hydrogen source is not present for this transformation (Scheme 1b). Therefore, ethanol alone as a hydrogen source is not sufficient for the C–O bond cleavage to yield products.
Lastly, we also performed the reaction by using methoxy group as a substituent instead of Cα–OH in starting substrate (Scheme 1d), the reaction did not take place indicating that the H atoms on CαO–H and Cα–H are necessary for the cleavage of lignin model compound indicating intramolecular hydrogen transfer mechanism.
Furthermore, the stability and durability of the catalyst were investigated. Upon completion of the reaction, the catalyst was separated via filtration, washed with ethanol and DI water, dried in a vacuum and then used in the next cycle under similar reaction conditions. The catalyst retained its activity up to three successive runs after which it started decreasing (Fig. S4†). After the third cycle onwards, a small amount of 2-phenoxy-1-phenyl ethenone (PP-on) was also produced indicating its incomplete conversion into phenol and acetophenone due to decreased catalytic activity. The drop in the activity was attributed to the loss of the metal during recycling as confirmed through ICP analysis of the reused catalyst (Table S1†).
To further investigate the potential leaching of Pd, a hot filtration experiment was conducted. After the reaction, the solid supported catalyst was separated from the reaction mixture by filtration, while the solution was still hot. The filtrate containing leached Pd was then tested for activity under optimized reaction conditions. The results showed that the filtrate did not exhibit any catalytic activity, indicating that the leached Pd in the solution did not contribute to the reaction (Fig. S5†). This suggests that the observed catalytic performance is primarily due to silica supported Pd catalyst, rather than any Pd that may have leached into the solution.
Entry | Substrate | Yield | Yield |
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a Reaction conditions: substrate (0.1 mmol, 21.4 mg), PdO@MCM-41 (20 mg, 1.7 mol% Pd), ethanol/water (1![]() ![]() |
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Next, we tried to quantify monomeric products in bio oil with GC-FID analysis using available standards (Fig. S6†). Aromatic compounds such as vanillin, benzaldehyde and benzoic acid were obtained in 2 wt%, 12 wt% and 12 wt% yield respectively corresponding to a total 26 wt% yield for the monomeric products.
Fourier transform infrared spectroscopy (FTIR) characterization was performed, which depicts the variation in the distribution of functional groups in alkali lignin and its depolymerization products (Fig. 4). In FTIR spectrum of alkali lignin, the presence of hydroxyl groups was confirmed by the presence of a peak at 3430 cm−1 corresponding to O–H stretching vibrations. The peaks at 2969 cm−1 and 2768 cm−1 were assigned to stretching vibrations of methyl (–CH3) and methylene (–CH2–) group. The two peaks at 1597 cm−1 and 1434 cm−1 were attributed to the aromatic rings47 while the one at 1730 cm−1 represented the stretching vibration of carbonyl group (–CO–).48
The catalytic reaction enhanced the carbonyl peak significantly in bio-oil, which as in accordance with the dehydrogenation of hydroxyl groups to carbonyl groups. The bands corresponding to the vibrations of aromatic rings represented at 1597 cm−1 and 1434 cm−1 became stronger in bio-oil as compared to alkali lignin, which indicated the enrichment of aromatic compounds in bio-oil.
HSQC 2D NMR is one of the most widely used approaches for the elucidation of lignin structure49 and was used to find representative interunit linkages in the structure of alkali lignin and bio oil obtained from it (Fig. 5). The prominent interunit linkages (β-O-4, β-5) were observed between δ 2.7–4.5 ppm and δ 43–60 ppm in 1H and 13C regions as shown in Fig. 5a. Careful analysis of 2D NMR spectra provided us with information about structural changes before and after the reaction. In the side chain region, the primary linkages in the starting lignin structure were the cross signals of β-O-4 ether linkages (A). Signals at δ C/δ H 57/4.8 ppm (Aα), δ C/δ H 67/4.13 ppm (Aβ) and δ C/δ H 403.40 ppm (Aγ) corresponded to Cα–Hα, Cβ–Hβ and Cγ–Hγ correlations of the β-O-4′ ether substructures50 (Fig. 5a). In addition to β-O-4 rich linkages phenylcoumaran (C) was also detected in lignin structure with Cγ–Hγ correlations at δ C/δ H 56–57/3.35–3.56 ppm along with Cβ-5 linkages with Cβ–Hβ correlations at δ C/δ H 41–42/2.6–3.2 ppm.51 Since β-5 depicted a higher bond dissociation energy (110 kcal mol−1) than that of β-O-4 ether linkage (69.5 kcal mol−1), thus few β-5 signals were still present in treated lignin spectra (Fig. 5b). The signals of Aα, Aβ and Aγ corresponding to A linkage of β-O-4 moiety significantly narrowed in post-reacted lignin, clearly indicating the cleavage of major β-O-4 linkage.
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Fig. 5 (a) Representative interunit linkages in alkali lignin determined by 2D HSQC NMR (b) HSQC 2D NMR spectra of alkali lignin and (c) HSQC 2D NMR spectra of depolymerized alkali lignin. |
Signals of different monomers could be clearly seen (δ C/δ H 127–134/7.4–7.9) in the aromatic region of the bio-oil (Fig. 5b). Moreover, the signals of CO arise, indicating the occurrence of carbonyl or carboxyl groups. The solid 13C NMR was then employed to confirm the presence of carboxyl groups for acids and esters. Fig. S7† confirmed the presence of carboxyl group at a chemical shift of 170 ppm in 13C NMR spectrum of bio-oil.52 These results confirm the cleavage of lignin interunit linkages during redox neutral depolymerization using our catalytic system.
The reusability of PdO@MCM-41 for the depolymerization of alkali lignin was also tested. The results in Fig. 6b show an obvious decrease in catalytic activity as bio-oil yield was gradually reduced after each run. With the increasing number of cycles, the catalytic activity decreased perhaps due to the adsorption of products at the active sites. After three cycles, the catalyst was characterized by SEM and ICP analysis. SEM image in Fig. 6a showed slight agglomeration of the catalyst particles which might decrease the catalytic activity. Moreover, the ICP analysis (Table S1†) showed a subtle decrease in Pd content of the used (recycled) catalyst which also contributed to the activity loss.
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Fig. 6 (a) SEM image of the used catalyst after depolymerization of alkali lignin and (b) recyclability tests of PdO@MCM-41 catalyst. |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4ra08934k |
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