Merlin R.
Stühler
ab,
Marie
Kreische
b,
Christoph
Fornacon-Wood
a,
Susanne M.
Rupf
b,
Robert
Langer
c and
Alex J.
Plajer
*ad
aMakromolekulare Chemie, Universität Bayreuth, Universitätsstraße 30, 95447 Bayreuth, Germany. E-mail: alex.plajer@uni-bayreuth.de
bIntitut für Chemie und Biochemie, Freie Universität Berlin, Fabeckstraße 34-36, 14195 Berlin, Germany
cInstitute for Chemistry, Martin-Luther-University Halle-Wittenberg, Kurt-Mothes-Str. 2, 06120 Halle, Germany
dBayrisches Polymer Institut (BPI), Universität Bayreuth, Universitätsstraße 30, 95447 Bayreuth, Germany
First published on 24th October 2024
Sulfur-containing polymers, such as thioesters and thiocarbonates, offer sustainability advantages, including enhanced degradability and chemical recyclability. However, their synthesis remains underdeveloped compared to that of their oxygen-containing counterparts. Although catalytic ring-opening copolymerization (ROCOP) can provide access to sulfur-containing polymers, these materials often exhibit uncontrolled microstructures and unpredictable properties. A comprehensive model that elucidates the factors determining selectivity in these catalytic reactions is still lacking, despite its central importance for advancing these polymerizations into widely applicable methodologies. In this study, we investigate the factors that lead to selectivity in sulfurated ROCOP across various monomer combinations, including thioanhydrides or carbon disulfide with epoxides, thiiranes, and oxetanes. We find that unwanted by-products primarily arise from backbiting reactions of catalyst-bound alkoxide chain ends, which can be mitigated by (i) selecting monomers that form primary alkoxide of thiolate chain ends, (ii) maximizing ring strain in the backbiting step, and (iii) timely termination of the polymerization. By applying these strategies, the selectivity of the catalytic ROCOP can be controlled and we successfully synthesized perfectly alternating poly(esters-alt-thioesters) from various oxetanes and the highly industrially relevant ethylene oxide. Our study thereby shifts the focus for achieving selectivity from catalyst to monomer choice providing valuable mechanistic insights for the development of future selective polymerizations, paving the way for sulfurated polymers as potential alternatives to current commodity materials.
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Fig. 1 Ring-opening copolymerisations (ROCOP) producing sulfur containing polymers. * New data recorded in this report as part of introductory studies. |
Conflicting hypotheses have been formulated leading to O/S scrambling involving intermolecular attack of a random polymer link by alkoxide chain ends, intramolecular attack of alkoxide chain-ends into adjacent polymer links as well as the intermediate formation of small-molecule intermediates.27,44,48 Most importantly though none of these hypotheses explain when to expect and how to avoid O/S scrambling. Developing such guidelines, however, is of central importance for advancing these polymerisations into useful and widely applicable methodologies.
Considering the combined literature when scrambling is most pronounced, however, suggest that such rules exist. All of the most performant catalyst classes commonly employed in ROCOP (bicomponent metal catalyst Cat. 1, bimetallic metal catalyst Cat. 2 and bicomponent borane catalyst Cat. 3 in Fig. 1) are unselective in CS2/epoxide ROCOP with all epoxides investigated so far. In PTA/epoxide ROCOP, bicomponent catalysis with either Cat. 1 or Cat. 3 produces linkage-scrambled products with propylene oxide; heterobimetallic catalysis (i.e., Cat. 2) remains to be explored. When moving from epoxides to oxetane, the four membered analogue of ethylene oxide, PTA/Oxetane catalysed by Cat. 3 results in perfectly alternating ROCOP, while both Cat. 2 and Cat. 3 catalyse CS2/Oxetane ROCOP near perfectly; Cat. 1 yields scrambled products.25,26,48,49 Taken together, these results lead us to hypothesize that moving from epoxides to oxetane may result in a catalyst-independent improvement in selectivity. This suggests that certain substrates are intrinsically more suited for sulfurated ROCOP, resulting in high selectivity regardless of the catalyst employed. However, this remains to be understood, as it is unclear if or how the nature of the propagating chain and the differences in associated ring-strain energies when moving to four-membered rings influence selectivity. Similar observations were made for elementary steps in catalytic reactions, such as cross coupling reactions, where the nature of the substrate mostly determines the dominating reaction pathway.50,51
In order to confirm this notion, we conducted introductory experiments (see ESI Section S2†) leading into the current study (Fig. 1 highlighted with *) as some common catalysts remained to be explored in the copolymerisation of PTA and oxetane. Hence, PTA/oxetane ROCOP was investigated with Cat. 1 and Cat. 3. These runs were conducted at 80 °C and with a loading of 1 eq. Cat.: 1000 eq. PTA: 1000 eq. OX to also allow for comparison of these results with literature-known copolymerisations and those conducted later in this study.26 Cat. 1 results in 20% turnover after 45 min producing a polymer with Mn = 24.5 kDa (Đ = 1.2) and Cat. 3 results in 31% turnover after 7 h producing a polymer with Mn = 45.9 kDa (Đ = 1.3). Both polymers are perfectly alternating poly(esters-alt-thioesters) with no signs of scrambled links. This observation confirms our hypothesis that oxetane is intrinsically robust to O/S scrambling side reactions with PTA, as the same catalysts result in scrambled polymers with propylene oxide.
Motivated by the notion that the nature of the monomer, rather than the choice of catalyst, appears to determine ROCOP selectivity, we then proceeded to conduct a combined experimental and computational study on various ROCOPs involving epoxides, oxetanes, PTA and CS2 with Cat. 2 as a catalyst to understand how selectivity depends on monomer choice. We chose LCrK to proceed with, as multimetallic catalysts have been shown to function via well-defined mechanisms in which each metal takes on a distinct role, making these particularly suited for computational investigations.
Employing LCrK (Cat. 2) in PTA/epoxide ROCOP at 80 °C and a loading of 1 eq. Cat. 2: 1000 eq. epoxide: 1000 eq. PTA, results in quantitative polymer formation (Mn = 6.7–40.8 kg mol−1, Đ = 1.3–1.6) with a starkly variable degree of O/S scrambling summarised in Table 1 and ESI Section S3.† Moving from ethylene oxide (EO, run #1) to the mono- (PO, run #2) and to the 1,2-dimethylsubstituted (DMO, run #3) derivative, leads to a progressing increase of scrambling from 100% alternating ester-alt-thioester links for EO to 67% for PO to 28% for DMO. Not only does the percentage of alternating ester-alt-thioester links in the polymer decrease, but the proportion of overall ester to thioester links shift from a 1:
1 for PTA/EO and PTA/PO ROCOP to a 1
:
4 ratio for PTA/DMO ROCOP. Clearly, deviation from the 1
:
1 ratio is a further measure, to which degree scrambling occurs. The number of substituents is more important than their nature, as the monosubstituted epoxide SO, EGE and FPO (runs #6, #7, #8) featuring substituents with electron-rich and poor substituents of different steric demands show only slight deviations from the 1
:
1 ester
:
thioester ratio, which is substantially more selective than for DMO. Furthermore, for SO and TFPO, stereoselectivity is lost, preventing identification of the proportion of alternating ester-alt-thioester links. Remaining at 1,2 disubstituted but now alicyclic epoxides, CHO (run #4) and CPO (run #5) an increase in selectivity compared to DMO is observed. CHO leads to a 1.4
:
1 ester
:
thioester ratio in 56% ester-alt-thioester selectivity and CPO yields a copolymer with a 1
:
1 ester
:
thioester ratio >95% ester-alt-thioester selectivity.‡
Run | Epoxide | t [h] | Conversionb [%] | Alternationc [%] | Ester![]() ![]() |
M n,app [kDa], (Đ) |
---|---|---|---|---|---|---|
a ROCOP conducted at 80 °C with 1 eq. LCrK (cat. 2): 1000 eq. epoxide: 1000 eq. PTA. T = 80 °C. b PTA conversion calculated by comparing the relative integrals in the normalised 1H NMR spectrum (CDCl3, 400 MHz) of aromatic resonances due to polymer versus unconsumed PTA. c Relative integrals in the 13C NMR spectrum (CDCl3, 126 MHz) from carbonyl resonances due to alternating ester-alt-thioester links compared to other carbonyl resonances. d Relative ratio of the integrals in the 13C NMR spectrum (CDCl3, 126 MHz) from ester to thioester carbonyl resonances. e Determined by GPC (gel permeation chromatography) measurements conducted in THF, using narrow MW polystyrene standards to calibrate the instrument. f Not determined due to complexity of the spectrum from regio-unselective epoxide ring-opening. g Reported in our previous work ref. 26. | ||||||
#0g | OX | 2.3 | 99 | 100 | 1![]() ![]() |
52.1 (1.4) |
#1 | EO | 27 | 94 | 100 | 1![]() ![]() |
33.0 (1.4) |
#2 | PO | 2 | 68 | 67 | 1![]() ![]() |
17.1 (1.4) |
#3 | DMO | 180 | 55 | 28 | 1![]() ![]() |
6.9 (1.4) |
#4 | CHO | 38 | 26 | 56 | 1![]() ![]() |
6.7 (1.4) |
#5 | CPO | 38 | 41 | 95 | 1![]() ![]() |
10.7 (1.4) |
#6 | SO | 17 | 24 | n.d.f | 1![]() ![]() |
8.4 (1.5) |
#7 | EGE | 9 | 70 | 61 | 1![]() ![]() |
11.0 (1.3) |
#8 | FPO | 0.1 | 80 | n.d.f | 1![]() ![]() |
40.8 (1.6) |
It should be noted that no clear correlation between conversion and reached molecular mass could be established and hence, these result must not be overinterpreted. We attribute this to varying amounts of protic impurities in the different epoxide monomers, potentially remaining even after purification.2
Direct evidence for the existence of the backbiting pathway (Fig. 2(d) in the ROCOP of PTA was obtained by its ROCOP with propylene sulfide (PS), the sulfur homologue of PO (ESI Section S4†). In contrast to the ROCOP of PTA/PO, the combination of PTA and PS results in rapid solidification of the reaction mixture, forming a crystalline solid. No polymeric product could be identified to form by GPC analysis. Single crystal XRD analysis of the product reveals formation of a cyclic dithio orthoanhydride as shown in Fig. 3(a). Its formation can be rationalised by a backbiting pathway outlined in Fig. 3(b) forming a cyclic intermediate which continues to react under elimination of a catalyst bound thiolate and generation of the spirocyclic product. In fact, the spirocycle represents a trapped form of intermediate formed by backbiting. These findings provide direct crystallographic evidence for a pathway involving backbiting of thiolate chain-ends to adjacent thioester links, as depicted in Fig. 2(d). With the unsubstituted variant of propylene sulfide, ethylene sulfide (ES), this pathway is disfavoured and polymer formation is observed rather than exclusive small molecule formation. PTA/ethylene sulfide (ES) ROCOP yields polythioester in 60% yield (Mn = 8.7 kDa, Đ = 1.7) under conditions analogous to Table 1.
![]() | ||
Fig. 3 (a) PTA/PS coupling resulting in dithio-orthoester (DTO) formation; conditions analogous to Table 1. (b) Proposed mechanism of formation. (c) PTA/ES ROCOP resulting in poly(thioester) formation. |
Consequently, we focused our attention to the backbiting pathway shown in Fig. 2(d), which involves formation of a cyclic intermediate I, to rationalise the observed O/S scrambling listed in Table 1. Hence, for the formation of I, substituent effects must be considered in light of their tendency to induce cyclisation via backbiting. Therefore, we turned to quantum chemical investigations, using density functional theory (DFT) on B97D3/def2-TZVPP level of theory to initially investigate backbiting by alkoxides sitting adjacent to a thioester link (see Fig. 4 and ESI Section S6†). We focused on intermediates from the ROCOP of EO, CPO and DMO with PTA as these monomer combinations yield the least and most heavily scrambled polymers respectively. The assumed structure of the alkoxide intermediate in which the chain end is coordinated in proximity to the incoming PTA monomer was chosen in reference to related heteroallene copolymerisations of bimetallic catalysts.44
The transition state for backbiting (pathway (ii) in Fig. 4) was calculated to be significantly higher in Gibbs energy (ΔG‡ = +149.7 kJ mol−1) for CPO than for DMO (ΔG‡ = +126.6 kJ mol−1) and EO (ΔG‡ = +108.1 kJ mol−1). The high barrier for back biting in case of CPO is in line with a small degree of scrambling, whereas the methyl-substituted oxirane DMO gives rise to a smaller barrier and a high degree of scrambling. The high Gibbs energy of the transition state for CPO can be understood due to the formation of a bicyclic intermediate I, meaning that increasing strain in the backbiting step is a strategy to reduce O/S scrambling. This also provides a potential explanation why DMO results in more scrambling than monosubstituted epoxides, as backbiting for DMO could be more favoured by angular compression effects.52
However, as EO has the lowest barrier for backbiting, but yields perfectly alternating polymer with PTA, another effect must be considered. When comparing the thermodynamics of propagation, i.e. PTA insertion, versus backbiting for all studied epoxides (EO, DMO and CPO), all reaction steps of the model alkoxide were found to be uphill in Gibbs energy, indicating that after an initial and exergonic epoxide opening the resulting alkoxide intermediate may be a resting state. In line with the absence of scrambling in case of EO, the ring-opening of PTA in pathway (i) is thermodynamically favoured for EO (ΔΔG = −9.7 kJ mol−1) with respect to the backbiting in pathway (ii), whereas for DMO (ΔΔG = +4.5 kJ mol−1) and CPO (ΔΔG = +9.8 kJ mol−1) the backbiting pathway (ii) is thermodynamically more favourable. We infer that this is a consequence of the fact that EO ring-opening forms primary alkoxide chain ends rather than secondary alkoxide chain as is the case for DMO and CPO (as well as for monosubstituted epoxide after ring-opening at the CH2 position), favouring propagation thermodynamically versus backbiting. Hence, a decrease in steric hindrance at the alkoxide chain end appears to favor nucleophilic attack during propagation more than it affects the one associated with backbiting.
Runb | R | t [h] | Conv.a [%] | Alt.c [%] | M n [kDa] (Ð) |
---|---|---|---|---|---|
a ROCOP conducted at 80 °C or *120 °C with 1 eq. LCrK: 1000 eq. 3-Me,3′-R-Oxetane: 1000 eq. PTA. b Conversion calculated by comparing the relative integrals in the normalised 1H NMR spectrum (CDCl3, 400 MHz) of aromatic resonances due to polymer versus unconsumed PTA. c Relative integrals in the 13C NMR spectrum (CDCl3, 126 MHz) from carbonyl resonances due to alternating ester-alt-thioester links compared to other carbonyl resonances. d Determined by GPC (gel permeation chromatography) measurements conducted in THF, using narrow MW polystyrene standards to calibrate the instrument. | |||||
#1 | Me | 19 | 99 | 99 | 11.4 (1.2) |
#2 | CH2OEt | 60 | 75 | 99 | 28.4 (2.2) |
#3* | CH2OBn | 72 | 80 | 97 | 9.8 (1.2) |
#4 | CH2OAllyl | 220 | 60 | 99 | 16.2 (1.6) |
(i) Avoid scrambling by selecting monomers that lead to primary alkoxide or thiolate formation upon ring opening.
(ii) Reduce scrambling by choosing bicyclic monomers.
(iii) Minimize scrambling by terminating the reaction before full monomer consumption.
By following these guidelines, we achieved the highly selective synthesis of a series of new poly(thioesters). In a more general sense, we demonstrated that the optimisation of catalyst independent parameters rather than catalyst optimisation can be a successful strategy to establish selective catalytic processes. Our findings, hence, provide valuable guidance for designing selective polymerization strategies, advancing the development of new sulfur-containing polymers as potential substitutes for current commodity materials.
Footnotes |
† Electronic supplementary information (ESI) available. CCDC 2377322. For ESI and crystallographic data in CIF or other electronic format see DOI: https://doi.org/10.1039/d4sc05858e |
‡ We previously reported the ROCOP of 3,3′-substituted oxetanes with CS2 employing Cat. 2 under comparable conditions, which generally resulted in some O/S scrambling.25 Comparatively, this suggests that CS2 ROCOP is more prone to scrambling than PTA ROCOP. |
§ Notably these selectivity trends are also observed in CS2 ROCOP which we also investigated as part of this study (see ESI Section S7†) albeit complicated by the fact that cyclic carbonate formation is also observed. In CS2/epoxide ROCOP under analogous conditions, epoxides which yield less O/S scrambling in PTA ROCOP lead to increased polymer selectivity during the reaction. |
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