Darya
Burak
ab,
Jae Hyun
Han
ac,
Joon Soo
Han
a,
In Soo
Kim
de,
Md Abdur
Rahman
f,
Joel K. W.
Yang
f and
So-Hye
Cho
*ab
aMaterials Architecturing Research Centre, Korea Institute of Science and Technology, 5 Hwarang-ro 14-gil, Seoul 02792, Republic of Korea. E-mail: sohyec@kist.re.kr
bDivision of Nano & Information Technology, University of Science and Technology, 217 Gajeong-ro, Yuseong-gu, Daejeon 34113, Republic of Korea
cDisplay and Nanosystem Laboratory, College of Engineering, Korea University, Anam-ro 145, Seoul 02841, Republic of Korea
dNanophotonics Research Centre, Korea Institute of Science and Technology, 5 Hwarang-ro 14-gil, Seoul 02792, Republic of Korea
eKIST-SKKU Carbon-Neutral Research Centre, Sungkyunkwan University (SKKU), 25-2 Seonggyungwan-ro, Suwon 16419, Republic of Korea
fDivision of Engineering Product Development, Singapore University of Technology and Design, 8 Somapah Road, Singapore 487372, Singapore
First published on 5th November 2024
This study addresses the inherent photocatalytic activity of pure titanium dioxide (TiO2), which limits its application as an industrial pigment. To mitigate this issue, a core–shell structure was employed, where TiO2 cores were encapsulated within SiO2 shells. Perhydropolysilazane (PHPS) was introduced as a superior SiO2 precursor over tetraethylorthosilicate (TEOS), resulting in thinner and more uniform SiO2 shells. Utilizing TiO2's photocatalytic properties, hydroxyl radicals facilitated the conversion of PHPS into SiO2via native Si–H bonds, eliminating the need for additional reducing agents. The formation of PHPS-derived TiO2@SiO2 core–shell nanoparticles demonstrated inherent self-limiting behaviour, ensuring uniform shell thickness regardless of PHPS concentration, simplifying the process for large-scale industrial applications compared to TEOS, which demands precise parameter control. Photocatalytic evaluations highlighted significant passivation of TiO2 photocatalytic activity by PHPS-derived TiO2@SiO2 core–shell particles and TiO2/SiO2 thin films. Specifically, TiO2@PHPS nanoparticles achieved 89–96% passivation compared to 30% with TiO2@TEOS, while TiO2/PHPS films degraded only 12% of Eosin B versus 80% with TiO2 films. Moreover, both PHPS-derived nanoparticles and films maintained TiO2's inherent high whiteness and high-refractive-index optical properties, underscoring their suitability for applications in white paint production, cosmetics, and high-refractive-index coatings.
To control photocatalytic activity of TiO2 while maximizing its refractive characteristics, a thin shielding shell is essential. While too thin shells (<1.4 nm) cannot be effective and rather enhance TiO2 photocatalytic properties,14 overly thick shells could lower the overall refractive index, rendering TiO2 high-refractive-index properties ineffective. Hence, it is essential to achieve an optimal balance in shell thickness to preserve both the desired refractive characteristics and effective passivation of TiO2 photocatalytic activity.
Traditionally, a barrier shell is applied to the TiO2 core to passivate its photocatalytic activity, and silica is the predominant shielding material due to its cost-effectiveness and facile fabrication methods.15–19 One of the most commonly used methods, the Stöber method,20–22 is renowned for producing SiO2 nanoparticles from TEOS (tetraethylorthosilicate). Nevertheless, the Stöber method is associated with a slow reaction rate requiring prolonged reaction times. Furthermore, it has been reported that SiO2 shells synthesized from TEOS must be sufficiently thick to effectively passivate the TiO2 photocatalytic activity, owing to the microporosity inherent to TEOS-derived SiO2 shells caused by ethanol used as the solvent.16,23,24 As mentioned above, a thick silica shell can lead to a reduction in the overall refractive index of TiO2, which, in turn, diminishes its high-refractive-index properties essential for commercial applications.
To address the challenges associated with achieving effective passivation of TiO2 photocatalytic activity while using a thinner silica coating, we fabricated TiO2@SiO2 core–shell particles using PHPS (perhydropolysilazane) as an alternative to TEOS. PHPS, an inorganic polymer containing Si–N, Si–H, and N–H bonds, undergoes a transformation into silica when exposed to atmospheric moisture at relatively low temperatures (<200 °C).25–27 Compared to TEOS, PHPS offers coatings of higher density,28 reduced crack formation, and lower porosity. Despite these advantages, PHPS has been far less frequently reported as a silica shell precursor in literature.
Our method utilizes the photocatalytic properties of TiO2 under UV light to convert PHPS into silica via hydroxyl radicals inherent to TiO2, achieving enhanced control over SiO2 agglomeration and allowing the deposition of a thinner, uniform silica shell on the TiO2 core. This improved process resulted in effective photocatalytic passivation by the PHPS-derived TiO2@SiO2 core–shell particles and SiO2/TiO2 thin films, as demonstrated through photocatalytic degradation reactions with Eosin B. Colourimetric measurements showed that the high-refractive-index and whiteness of TiO2 were not affected by the silica coating. Consequently, this approach offers superior photocatalytic passivation and UV protection, making it suitable for cosmetics and paints, and applicable in high-refractive-index optical coatings for lenses and mirrors.
In a control experiment, PHPS alone was exposed to UV light. Under UV-C irradiation (254 nm), PHPS showed an increase in haze level, indicating silica formation, confirming that PHPS absorbs UV-C light. However, under UV-A light, PHPS showed no reaction, signifying no transformation into silica. This indicated that silica formation under UV-A light results from the activation of TiO2, highlighting the self-catalysed coating phenomenon of TiO2 particles in converting PHPS to SiO2 (Fig. S1†).
For the synthesis of the TEOS-derived TiO2@SiO2 nanoparticles, 100 mg of TiO2 P25 powder was homogeneously dispersed in 140 ml of EtOH by sonication for 30 min. Then, a TEOS solution (0.7, 1, and 1.4 ml) containing 9 ml of DI water and 3 ml of NH4OH (added dropwise) was injected in the TiO2 nanoparticles solution and stirred vigorously for 2 h. The resulting core–shell nanoparticles were separated from the solution by centrifugation (10000 rpm, 15 min) and washed 3 times with ethanol. The particles were then dried in a vacuum oven at 80 °C for 3 h. Throughout the subsequent text, the samples synthesized with TEOS will be referred to as TiO2@TEOS and TEOS-derived TiO2@SiO2 core–shell nanoparticles.
TiO2 films were deposited on the Si wafer substrates via spin-coating at 3000 rpm for 30 s. TBOT was used as a precursor and was dissolved in EtOH in a 1:
7 ratio. Subsequently, the TBOT-deposited films were dried on a hot plate at 300 °C for 30 min to remove any residual EtOH solvent and initiate the hydrolysis process, resulting in evaporation of butoxide groups and formation of amorphous TiO2 films. The amorphous films were then crystallized to anatase TiO2 by annealing in a furnace at 500 °C for 15 min.
To subsequently deposit a PHPS-derived SiO2 film, the PHPS precursor solution was first dissolved in DBE in a 1:
4 ratio. The TiO2 film was then placed at the bottom of a Petri dish, and the prepared PHPS solution was poured over it to ensure complete coverage. The reaction system was then exposed to UV-A irradiation for 10 min. After the deposition, the PHPS-derived films were dried on a hot plate at 200 °C for 1 h. Throughout the subsequent text, these samples will be referred to as TiO2/PHPS films.
In photocatalytic activity experiments, the concentration of Eosin B solutions was determined from UV-vis absorption spectra using a UV-vis spectrophotometer (Varian Cary100, Agilent Technologies, USA). The whiteness and high-refractive-index properties of the TiO2@SiO2 nanoparticles and TiO2/SiO2 thin films were assessed through colourimetric measurements. Reflectance spectra were measured with a spectrophotometer (Konica Minolta CM 3600A, Japan) equipped with a white xenon light source with a 4 mm diameter beam. Colour parameters were derived using Spectra-Magic NX Colour Data Software (Konica Minolta)30 and represented in the CIELAB (L*a*b*) colour space, where L* is brightness, and a* and b* are primary colours of human vision (red, green, blue, and yellow). Additionally, reflectance spectra of the TiO2/PHPS thin films were simulated for comparison with measured data. The films’ refractive indices were determined via ellipsometry measurements and employed to simulate the reflectance spectra and colours. This simulation involved the modulation of multilayered thin films with known thicknesses and reflective indices of the TiO2 and SiO2 layers, using the characteristic matrix calculation in the OpenFilters Software.31
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Fig. 1 Schematic representation of the TiO2@TEOS core–shell nanoparticles prepared via ‘passive method’, and the TiO2@PHPS core–shell nanoparticles prepared via ‘self-catalysed method’. |
By another method proposed in our study, ‘self-catalysed method’, SiO2 shells are synthesized from PHPS, making advantageous use of the intrinsic TiO2 photocatalytic properties. The abundant Si–H groups in PHPS32 render it highly reactive with hydroxyl radicals formed on the surface of TiO2 by irradiation with UV light. The generated radicals catalyse PHPS hydrolysis, leading to the formation of short-lived silanol groups. Ultimately, condensation and cross-linking reactions result in the formation of a silica shell.
When TiO2 is activated under UV light, hydroxyl radicals are generated around the TiO2 core,33 and silica formation proceeds uniformly around it. Thus, this process can prevent SiO2 aggregation and provide ultrathin uniform shells. To validate this, Fig. S2† shows HRTEM images of TiO2@PHPS nanoparticles prepared under both UV-irradiated (1, 3, and 5 h irradiation) and non-irradiated conditions. In non-irradiated samples, the shell state was not smooth, along with observed aggregation phenomena. On the other hand, in the irradiated samples, where TiO2 particles were activated under UV-A light (365 nm), the hydroxyl radicals generated via photocatalysis facilitated better adherence of silica particles to the TiO2 core, resulting in a smooth and uniform shell without any aggregation.
Additionally, we conducted preliminary experiments to determine the optimal duration of UV-A light irradiation required for the complete formation of the PHPS-derived SiO2 shell. The irradiation time was varied from 1, 3 to 5 h. It was determined that an irradiation time of 3 h was optimal for sufficient conversion of PHPS into SiO2 and formation of a uniform thin film. Detailed description of this experiment is provided in the ESI (Fig. S3–S8†).
The XPS analysis was conducted to assess the structure of the 0.7 mL TiO2@TEOS and 1 mL 3 h irradiated TiO2@PHPS core–shell nanoparticles with similar thicknesses (2 nm) by examining peaks of interest, namely O 1s, Ti 2p, Si 2p, and C 1s (Fig. 2). For the uncoated TiO2 particles, the O 1s spectrum (Fig. 2b) exhibited two discernible peaks at binding energies of 531.5 and 529.6 eV, corresponding to absorbed water molecules and O2− ions within the TiO2 lattice (Ti–O), respectively.34,35 Conversely in the TiO2@PHPS nanoparticles, the O 1s deconvoluted spectrum displayed three peaks at 533.5, 532.7, and 530.0 eV, while in the TiO2@TEOS nanoparticles, these peaks appeared at 533.2, 532.6, and 530.0 eV. The peak at 530.0 eV indicated O2− ions within the TiO2 lattice (Ti–O),35,36 while peaks at 532.7/532.6 eV were associated with the O2− in the SiO2 lattice. The peaks at 533.5/533.2 eV were attributed to the Si–OH groups and adsorbed water.14,35,36 The shift from 529.6 eV to 530.0 eV of the Ti–O bond suggested successful deposition of SiO2 onto TiO2, forming Ti–O–Si bonds.14,37,38 Furthermore, a significant decrease in the intensity of the Ti–O bond in the TiO2@PHPS and TiO2@TEOS nanoparticles supported the evidence that the SiO2 shell successfully formed on the surface of TiO2.36
For the Ti 2p peak (Fig. 2c), the uncoated TiO2 nanoparticles exhibited two peaks at 458.4 and 464.1 eV, corresponding to Ti4+ 2p3/2 and Ti4+ 2p1/2, respectively.35,39 In contrast, both TiO2@PHPS and TiO2@TEOS nanoparticles showed shifted peaks at 458.6 and 464.4 eV, and 458.5 and 464.3 eV, indicating an increase in binding energy of the Ti 2p inner shell electrons due to the SiO2 shell, affirming the Ti–O–Si bond formation. The reduction in electron density near the Ti atom resulted from the higher electronegativity of Si interacting with O around the Ti atom. This, in turn, weakened the shielding effect, leading to an increase in the binding energy of the TiO2@SiO2 core–shell nanoparticles.36 Furthermore, it was observed that the peaks of the TiO2@PHPS nanoparticles shifted slightly more than those of the TiO2@TEOS nanoparticles. This difference suggests a stronger Ti–O–Si bond in the TiO2@PHPS nanoparticles, likely due to hydroxyl radicals inducing the formation of the SiO2 nanoparticles directly on the surface of TiO2 nanoparticle core. Conversely, in the case of TEOS, the formation is passive, where the adherence was primarily due to a weaker interaction between the TiO2 core and the SiO2 nanoparticles. Valence-band XPS (VB XPS) analysis of the TiO2, TiO2/TEOS, and TiO2/PHPS films further confirmed the formation of the Ti–O–Si bond.40 As shown in Fig. S9a,† the valence band maximum of the TiO2/PHPS film shifted to 3.6 eV after SiO2 layer formation, from 2.1 eV for the TiO2 film, while no significant shift was observed for the TiO2/PHPS film. This reinforces that the ‘self-catalysed method’ yields stronger Ti–O–Si bonding.
The sharp peak at 103.4 eV in the Si 2p spectrum (Fig. 2d) of the TiO2@PHPS nanoparticles confirmed the presence of SiO2 on the TiO2 surface.41 However, in the case of the TiO2@TEOS nanoparticles, the peak appeared broader and slightly shifted, prompting a detailed analysis of the spectrum. In the TiO2@TEOS nanoparticles, the Si 2p spectrum revealed two distinct peaks at 103.4 and 102.5 eV, corresponding to SiO2 and SiOx–C, respectively.42 This led to the conclusion that in the case of the TEOS-derived TiO2@SiO2 nanoparticles, carbon was still present due to the organic origin of TEOS. This was further supported by studying the C 1s peak of the TiO2@TEOS nanoparticles.
For the TiO2@TEOS nanoparticles, the full scan survey XPS spectrum (Fig. 2a) demonstrated a significantly high peak of C 1s, indicating a substantial carbon component remaining from the organic origin of TEOS after its conversion into SiO2 during the nanoparticle fabrication process. The presence of these carbon components (Fig. S9b†) in the TiO2@TEOS nanoparticles was speculated to affect the purity and whiteness of the nanoparticles. In the case of TiO2@PHPS nanoparticles, small peak of C1s was likely due to hydrocarbon impurities during solvent contamination.
As can be inferred from FT-IR measurements presented in Fig. 3a, the intensity of the Si–O–Si bond has undergone a substantial increase with the increase in TEOS concentration. Thus, it was confirmed that the TEOS-derived SiO2 shells are typically greatly influenced by the concentration of TEOS (Fig. 3b), necessitating tedious control over the experimental parameters. On the other hand, FT-IR spectra of the TiO2@PHPS nanoparticles revealed no change in the intensity of the Si–O–Si bond with different PHPS concentrations (Fig. 3c), suggesting that the thickness of the SiO2 shell did not undergo any substantial changes. The following suggests that a certain amount of PHPS can come into contact with hydroxyl radicals of TiO2, thus meaning that the excess amount of PHPS would stay unreacted and discarded from the system after the reaction. The following postulation was supported by the HRTEM measurements presented in Fig. 3d and Fig. S10,† whereupon the thickness of the TiO2@PHPS nanoparticles remained at 2 nm regardless of the PHPS concentration variation.
The PHPS-derived TiO2@SiO2 nanoparticles, prepared using varying concentrations of PHPS, demonstrated comparable passivation abilities of photocatalytic TiO2, reaching as high as 89–96% passivation observed after 420 min of Eosin B photodegradation reaction (Fig. 3e and f). Moreover, all PHPS-derived nanoparticles exhibited superior passivation performance compared to those derived from TEOS (0.7 mL, 2 nm thickness), which only reached 30% passivation.
For proof-of-concept, we have also demonstrated that other photocatalytic materials can be used in the self-catalysed method to successfully fabricate a SiO2 shell. Fig. S11a† demonstrates the uniform SiO2 shell on the ZnO nanoparticle core by reacting photocatalytic ZnO and PHPS. The self-catalysed method was effective because ZnO exhibits photocatalytic activity under UV-A irradiation. On the other hand, we have also demonstrated that this method will not be applicable to rutile TiO2 since the photocatalytic activity of rutile under UV-A irradiation is generally known to be weaker com-pared to anatase.43,44 Hence, the self-catalysed coating was not dominant, and, as can be observed from TEM images in Fig. S11b,† SiO2 particles aggregated segmentally on the surface of the TiO2 core.
Analysis of the CIELAB a*b* diagram depicted in Fig. 4 revealed that a*b* parameters of the TiO2@PHPS nanoparticles were generally closer to those of bare TiO2. This suggested superior preservation of whiteness parameters in the TiO2@PHPS nanoparticles compared to TiO2@TEOS, where the a*b* parameters were more widely scattered on the diagram. Further insights from Table S1† indicated that the TiO2@PHPS nanoparticles exhibited higher whiteness than the TiO2@TEOS nanoparticles when comparing their L*a*b* parameters. On the other hand, the whiteness of the TiO2@TEOS nanoparticles was speculated (as elaborated in the XPS analysis description above) to be affected by carbon impurities.
While no humps indicative of an amorphous SiO2 layer were observed in XRD measurements (Fig. S12†), cross-sectional analysis of the PHPS-derived TiO2/SiO2 film revealed the presence of SiO2 (Fig. 5b). A clearly defined top SiO2 layer was deposited on the surface of the TiO2 layer. Since the PHPS-derived SiO2 layer fully covered the TiO2 surface, it was expected to exhibit superior passivation of the TiO2 photocatalytic activity.
Following this hypothesis, photocatalytic experiments were conducted, and the results are presented in Fig. 5c and d. Fig. 5c shows that the concentration of Eosin B exhibited rapid decay for the bare TiO2 film, reaching an 80% degradation after 180 min of UV-A irradiation. In contrast, the TiO2/PHPS film showed no significant decrease in Eosin B concentration until 120 min, after which it began to exhibit gradual decay, showing only a 12% decrease (88% passivation) after 180 min of irradiation.
Next, to investigate how the introduction of the PHPS-derived SiO2 layer affected the inherent high-refractive-index optical properties of the TiO2 film, the optical performance of the TiO2/PHPS film was studied. The refractive indices of the films were measured via ellipsometry (Fig. S13,†n = 2.4 at 550 nm), and the reflectance spectra were simulated for the comparison with the measured counterparts. The TiO2/PHPS film was considered as a two-layer structure with the independent TiO2 and PHPS-derived SiO2 layers of 82.1 and 9.8 nm thickness values, respectively. Fig. 6a and b displays the measured and simulated reflectance spectra of the films. The simulated reflectance spectra aligned well with the measured counterparts.
In the case the TiO2/PHPS film, a slight redshift in the reflectance spectra was observed following the introduction of SiO2 onto the TiO2 film. This redshift occurred due to the increased number of layers, leading to an overall increase in film thickness and constructive interference. However, since the thickness of the SiO2 layer in the film was relatively small, only 9.8 nm, it had a minor impact on the interference pattern, resulting in a subtle redshift.46,47 Thus, the introduction of PHPS-derived SiO2 layer had a negligible effect on the intrinsic optical properties of the TiO2 layer, without significantly influencing the colour and high-refractive-index properties of the initial TiO2 film, while successfully passivating TiO2 photocatalytic activity.
From the CIE a*b* chromaticity diagram depicted in Fig. 6c, it was further demonstrated that the colour of the TiO2/PHPS film closely resembled that of the initial TiO2 film in terms of the a*b* colour parameters. Table S2† presents the measured colours and their respective colourimetric parameters.
Lastly, the TiO2 and TiO2/PHPS films were subjected to standardized wear resistance tests to assess their suitability for practical applications, with results depicted in Table S3.† Fig. S14† demonstrated that the hardness of the TiO2 and TiO2/PHPS films reached 4H, close to the reported value of 5H for sol–gel-derived SiO2/TiO2 coatings.48 Adhesion was also evaluated using tapes with varying adhesion strengths, with attachment/detachment performed up to 10 times (Fig. S15†). Microscopic examination after the cross-cut test revealed no visible delamination or fragment separation, indicating strong adhesion of both TiO2 and SiO2/TiO2 films.
Footnote |
† Electronic supplementary information (ESI) available: Camera-captured images of PHPS solution after UV-C and UV-A irradiation (Fig. S1), HRTEM images of TiO2@PHPS nanoparticles prepared under UV-A-irradiated and non-irradiated conditions (Fig. S2), impact of UV-A irradiation time on formation of PHPS-derived SiO2 shell: XRD (Fig. S3), SAED patterns (Fig. S4), FT-IR spectra (Fig. S5), TEM (Fig. S6) and HRTEM (Fig. S7) images, photocatalytic degradation graph (Fig. S8) of Eosin B by TiO2, TiO2@TEOS, and TiO2@PHPS nanoparticles, where TiO2@PHPS nan-particles were synthesized under 1, 3, and 5 h UV-A irradiation, deconvoluted C1s XPS spectrum of TiO2@TEOS nanoparticles (Fig. S9), TEM images of ZnO@PHPS and TiO2 rutile@PHPS nanoparticles prepared via self-catalyzed method (Fig. S10), colour characterization table of TiO2, TiO2@TEOS and TiO2@PHPS nanoparticles (Table S1), as well as TiO2 and TiO2/PHPS films (Table S2), GIXRD patterns (Fig. S11), ellipsometry-measured refractive indices (Fig. S12), pencil hardness and cross-cut adhesion test results (Table S3), camera-captured and microscopic images of TiO2 and TiO2/PHPS films after pencil hardness (Fig. S13) and cross-cut adhesion (Fig. S14) tests. See DOI: https://doi.org/10.1039/d4nr03566f |
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