Xinlu
Liu
ab,
Shuzhen
Ni
*ab,
Xiaoqian
Chen
*ab,
Zongquan
Li
ab,
Yingjuan
Fu
ab,
Menghua
Qin
c and
Fengshan
Zhang
d
aKey Laboratory of Pulp and Paper Science & Technology of Ministry of Education, Faculty of Light Industry, China. E-mail: nishuzhen@qlu.edu.cn; chenxiaoqian1208@163.com
bState Key Laboratory of Biobased Material and Green Papermaking, Faculty of Light Industry, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, China
cCollege of Chemistry and Chemical Engineering, Qilu Normal University, Jinan 250200, China
dShandong Huatai Paper Co., Ltd & Shandong Yellow Triangle Biotechnology Industry Research Institute Co. Ltd, China
First published on 30th January 2024
The utilization of lignin in material fabrication has garnered significant attention despite its complex structure that greatly limits its applications. This study reports a green method for grading and modifying lignin to prepare stable hydrophobic coatings via the solvent/anti-solvent (ethanol/water) self-assembly method. First, the formic acid lignin particle (FLP) is prepared and the underlying mechanism is primarily ascribed to the hydrogen bonding, π–π interactions among aromatic groups within and between molecules, and hydrophobic interactions. The lignin nanoparticles were utilized to chelate with metal ions (iron) in order to obtain the stable hydrophobic coatings using the special nanostructures of FLP. This hydrophobic coating could be applied to different substrates (blocks, straw, and fabric). The cotton fabric exhibited an initial water contact angle (WCA) that increased from 73.4° to 129.6°, and excellent chemical and physical hydrophobic performance. Moreover, this coating has strong self-cleaning ability and could be used for oil–water separation. In this newly proposed fabrication, ethanol can be recovered in the preparation of lignin nanoparticles, which makes the green and facile preparation of a stable hydrophobic coating possible. Additionally, this work is important in upgrading formic acid lignin by controlling the polarity into value-added hydrophobic materials via green classification.
To achieve this, numerous works have been carried out. Fu et al. prepared a hydrophobic film with a water contact angle value of 140°, which is coated with hexadecyltrimethoxysilane (HDTMS) via chemical vapor deposition.15 Zhao et al. introduced transparent and durable superhydrophobic coatings with the water contact angle up to 166.6° using the chemical vapor deposition of polydimethylsiloxane.16 Nevertheless, the practical utilization of these materials is constrained by intricate processing steps, elevated costs, substrate limitations, as well as issues concerning the mechanical durability and chemical stability. Besides, the involved fluorine-containing or silicone-containing reagents are harmful to the environment and human health and do not comply with the sustainability concept. Therefore, it is necessary to develop green materials with excellent durability using low energy consumption methods.
Metal phenolic networks (MPNs) are regarded as popular candidates used in surface modification or functionalization of substrates.17,18 The system efficiently creates micro-/nano-coatings on templates, utilizing the dynamic coordination of metal ions and phenolic ligands, to improve the substrate's hydrophobic properties.19 Liu et al. obtained a super-hydrophobic coating using lauryl gallate (LG) and Fe2+ with WCA values of 136.6°. Long et al. constructed core@shell MOF materials to obtain powders with superhydrophobicity via MPN.20
As a polyphenolic compound, lignin has attracted significant attention in recent years as an abundant, renewable and environmental-friendly phenolic biopolymer in the pursuit of sustainable resource utilization and development of biomass-based functional materials.21 It is abundantly produced as a by-product of the bio-refinery and papermaking sectors, which might pollute the environment and cause a tremendous waste of resources when not adequately managed. Another noteworthy issue is the heterogeneous structure and complex functional groups (including aryl ring structures, aliphatic, aromatic hydroxyl groups, reactive groups and methoxy groups) within the macromolecules, which would greatly affect its physicochemical properties and diverse applications. In particular, the hydroxyl groups and aromatic structures are the most critical functional groups that determine the performance of the polymers.22,23 Until now, lignin was mainly dumped or burned to produce heat. Furthermore, only 2% was utilized as commercial chemicals, such as absorbents,24 dispersants,25,26 surfactants,27 and antibacterial materials.28 Thus, it is crucial to develop new avenues to highly and efficiently utilize lignin through technological advancement.
However, lignin is a three-dimensional heterogeneous biopolymer.29 Many techniques have been used to synthesize a wide range of lignin derivatives, including esterification,30 silylation,31 and oxidation/reduction.32 Graded separation represents an efficient approach to mitigate lignin heterogeneity, offering a promising avenue to enhance the value-added utilization of lignin. Presently, lignin graded separation processes fall into three distinct categories: acid precipitation,33 stepwise solvent separation34 and membrane separation.35 In the context of acid precipitation, lignin colloidal surfaces are negatively charged and necessitate neutralization through the addition of acid, which unfortunately offers limited separation efficiency. Moreover, the substantial generation of acidic water presents an environmental concern. On the other hand, membrane separation technology relies on molecular weight, but the typically low solubility of lignin frequently leads to membrane contamination. This, in turn, reduces the treatment capacity and shortens the membrane lifespan. In contrast, solvent-based fractionation hangs on variations in the solubility and polarity of lignin, accounting for different molecular weights and functional groups in organic solvents such as tetrahydrofuran, dimethyl sulfoxide, and methanol. This approach is deemed efficient and controllable, with the added benefit of recyclability.36 Utilizing this method, lignin readily self-assembles into spherical nanoparticles through solvent/anti-solvent self-assembly, exemplified by systems like THF/water and acetic acid/hexane.37–40 Lignin nanoparticles exhibit excellent physicochemical properties with high surface area-to-volume ratios and a large amount of surface functional groups. Zhang et al. obtained UV-blocking sunscreen through the preparation of light-colored lignin.41 Gonçalves et al. prepared lignin-silica hybrid nanocomposite films to improve the hydrophobic behavior of the hybrid film.42 Currently, most solvents have high or low toxicity, and can seriously pollute the environment. Such solvents include ethyl acetate,43 methanol, methylene chloride, N,N-dimethylformamide (DMF), tetrahydrofuran, and acetone. Therefore, researchers synthesized lignin nanoparticles through green solvents like ethylene glycol and γ-valerolactone (GVL).44 Ethanol is a green solvent due to its remarkable selectivity for lignin and its environmental friendliness.
In this work, lignin graded separation was carried out using the ethanol/water system. The resultant lignin is used to chelate with metals to form a metal-phenolic network structure. In comparison with our previous report, the lignin/metal particles deposited on fabrics form an excellent hydrophobic coating with a water contact angle value of 149.9°. However, there still exist certain drawbacks, such as the instability of the hydrophobic coatings and excessive usage of water during the preparation of lignin nanoparticles via dialysis.45 Herein, we adopted relatively homogeneous lignin nanoparticles by means of a green solvent/anti-solvent (ethanol/water) method, which helps in the preparation of a stable hydrophobic coating and reduced consumption of water. In summary, an effective hydrophobic coating was generated through the chelation of graded formic acid lignin particles with iron ions, resulting in micro/nanostructures deposited onto a substrate. The chosen lignin exhibited heightened reactivity due to its substantial phenolic hydroxyl group content.46 Initially, the ethanol/water self-assembly of lignin was assessed for various physicochemical properties, including the particle size, potential, molecular weight, hydroxyl group content and surface morphology. The lignin that underwent iron chelation was subject to FT-IR, UV and 31P NMR analysis. Subsequently, the hydrophobic characteristics of the coating layer on the fabric were evaluated using SEM, AFM and WCA measurements. The resulting fabric demonstrated the ability to perform oil–water separation and proved effective in treating oil spills, while maintaining exceptional stability, practicality, and self-cleaning properties. Additionally, the raw material (lignin) used is a by-product of the pulp and paper-making process, which can improve the utilization value of lignin. Compared with other studies of preparing lignin-based hydrophobic materials, this method does not use any fluorine-containing and silane-based hydrophobic reagents, which is in line with the green chemistry process.47 Furthermore, this preparation method enriches the spectrum of lignin utilization in the realm of hydrophobic coatings. It offers a cost-effective, straightforward and environmentally-friendly approach in alignment with the sustainable principle to prepare FLP nanoparticles and functional hydrophobic cotton fabric.
:
1 (v/v). Subsequently, FLP underwent further processing through a gradient ethanol/water solvent system to generate diverse lignin variants. Specifically, the lignin was solubilized in anhydrous ethanol at room temperature, employing continuous magnetic stirring at 500 rpm, thus yielding a 1 mg ml−1 lignin solution. This solution was then gradually diluted with deionized water at a rate of 2 ml min−1, resulting in the formation of aqueous FLP dispersions. Furthermore, a centrifugation at 7000 rpm for 6 minutes enabled the separation of dissolved and insoluble fractions of lignin. The soluble lignin, subsequently isolated and freeze-dried, was denoted as FLP-100, FLP-60, FLP-50, FLP-40, and FLP-20. Specifically, the FLP represents formic acid lignin particles and the numbers indicate the volume percentage of ethanol in the mixed solution after the addition of the anti-solvent.
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1 (w/w) to obtain the FLP/Fe hydrophobic coating solution. The pre-treated fabric was immersed in the FLP/Fe solution at 45 °C for 24 hours. After the surface deposition, the fabric was rinsed with deionized water and dried at 45 °C for 6 hours. The preparation process of the FLP/Fe@cotton fabric is shown in Scheme 1.
:
4 ratio) was injected onto the surface. A parallel test was conducted with methylene blue powder, where the powder was dispersed on the tilted cotton fabric, and a small drop of water was injected onto the fabric. The results were recorded, and the behavior of the mud and methylene blue on the fabric was observed.
| Q = V/At | (1) |
Here, V (L), A (m2) and t (h) stand for the volume of the oil, filtration area and time, respectively. The separation efficiency (η, %) was obtained according to eqn (2):
| η = M1/M0 × 100% | (2) |
In this equation, M1 (g) and M0 (g) represent the mass of the filtrate oil and the mass of the initial oil, respectively.
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| Fig. 1 (a) UV–vis spectra, (b) FTIR, (c) 31P NMR and (d) zeta potential of FLP solution or particles. | ||
In Fig. 1a, the UV absorption of the FLP solution reveals the presence of two distinct absorption peaks in each FLP. These peaks are approximately centered at 216 nm and 279 nm, and are ascribed to the unsaturated structure and the phenoxy ring structure, respectively.49 It is worth noting the blue shift of the absorption peak at 216 nm with the introduction of a highly polar solvent–water. This shift is a result of the heightened solvation effect on unbound electrons and the absorption peak of the n → π* transition, which typically shifts to shorter wavelengths as the solvent's polarity increases.50,51
FTIR spectra provide insight into the chemical structure of the samples, and are a valuable tool for lignin characterization. The FTIR spectra of the FLP components, as depicted in Fig. 1b, clearly resemble typical lignin IR absorption patterns. The absorption band at 3414 cm−1 is broad, and attributed to the hydroxyl groups of aliphatic and phenolic compounds. The peaks of 2933 cm−1 and 2843 cm−1 correspond to the stretching vibrations (C–H) from methyl groups. The signals at 1599 cm−1 are associated with aromatic ring vibrations, while the signal at 1461 cm−1 is indicative of methoxyl bending (C–H) and stretching (C–C) within the aromatic skeleton. The characteristic adsorptions at 1120 cm−1 and 1030 cm−1 are caused by syringyl (S) and guaiacyl (G), respectively. With the addition of an anti-solvent (from FLP-100 to FLP-20), the characteristic adsorptions at 3414 cm−1, 1120 cm−1 and 1030 cm−1 changed. These changes indicate fluctuations in the relative content of the functional groups of the FLP moieties with the different solvent system.52 The quantitative result of the hydroxyl groups in FLP via31P NMR is presented in Fig. 1c, revealing distinct signals associated with specific hydroxyl groups. In the spectrum, the signal ranging from 150.0 to 145.4 ppm corresponds to aliphatic OH, while the signals within the ranges of 144.4–140.2 ppm, 140.2–137.4 ppm and 137.4–136.0 ppm refer to the syringyl OH (S), guaiacyl OH (G) and p-hydroxyphenyl OH (H), respectively. Additionally, the signal at 135.5–132.8 ppm is indicative of carboxylic acid OH (COOH).53 The details of these functional group contents can be found in Table S1.† Notably, FLP-20 exhibits the highest total phenolic OH content (3.93 mmol g−1). As depicted in Fig. 1d, the zeta potentials of FLP-100 to FLP-20 gradually decrease. While FLP-40 contains lower levels of phenolic OH or carboxyl groups compared to FLP-100, FLP-60 and FLP-50, it exhibits a higher negative zeta potential (−57.6 mV). This phenomenon can be explained by the smaller particle size of FLP-40 and FLP-20, which results in a larger specific surface area and a relatively greater number of functional groups on the nanoparticle surface.
SEM images of FLP provided in Fig. 2 offer a more visually intuitive examination of their morphology. FLP-10 appears as irregular fragments of varying sizes (Fig. 2a1 and a2), while FLP-60 (Fig. 2c1 and c2) exhibits a spherical structure with a wrinkled surface. Remarkably, the average size of FLP-50 (Fig. 2d1 and d2), FLP-40 (Fig. 2e1 and e2) and FLP-20 (Fig. 2f1 and f2) progressively assumes smooth, spherical shapes with diminishing diameters, as evident in the accompanying histogram (Fig. 2c3–f3). This observed transformation aligns with the results obtained via DLS (Fig. 2b). The aggregation of lignin molecules into nanospheres can be attributed to the intermolecular interactions between the solvent and anti-solvent (ethanol and water) during the production of lignin nanoparticles. This nanosphere formation is suggested to result from van der Waals interactions and π–π interactions among the hydrophobic groups, including aliphatic carbon chains and aromatic rings, found in lignin molecules.55 Additionally, the GPC analysis of the molecular weight distribution in the three lignin fractions demonstrates a gradual reduction in molecular weight throughout the fractionation process (Table S2†).
To further assess the impact of self-assembly and metal-phenolic network (MPN) on hydrophobicity, we conducted contact angle measurements on pristine cotton fabric, FLP@cotton fabrics, and FLP/Fe@cotton fabrics (Fig. 3). The pristine cotton fabric exhibits extremely hydrophilic characteristics, boasting an initial contact angle of 73.4°, with water droplets completely absorbed within a mere second. The FLP@cotton fabric displays an improved initial contact angle exceeding 110°, but falters in hydrophobic stability (Fig. 3a), as water droplets are absorbed within 14 seconds. This is attributed to the self-assembly of lignin, which enhances the fabric's roughness, but with less uniformity.
In stark contrast, the FLP/Fe@cotton fabric showcases an excellent water contact angle (WCA) value of 120° and maintains its hydrophobicity for a prolonged duration, remaining hydrophobic even after 30 minutes (Fig. 3b). Surprisingly, the FLP-50/Fe@cotton fabric attained a water contact angle value of 149°. Notably, the FLP-50/Fe@cotton fabric and FLP-60/Fe@cotton fabric achieved remarkable WCAs of 120°, retaining their outstanding hydrophobicity for up to 50 minutes (as observed in the accompanying Video S1†). This exceptional performance can be attributed to the presence of uniform, near-spherical, three-dimensional surface structures on the FLP-50/Fe@cotton fabric and FLP-60/Fe@cotton fabric. Consequently, the FLP-50/Fe@cotton fabric was selected for further investigations into coating stability and performance.
The wetting behavior of a material is intrinsically linked to its hierarchical micro/nanostructures and surface chemical composition. To confirm surface chemical changes between the pristine cotton fabric and FLP-50/Fe@ cotton fabric, X-ray photoelectron spectroscopy (XPS) data for C, O, and Fe binding energies were collected and are shown in Fig. 4a. The C 1s spectrum of the fabrics reveals four distinct peaks at about 287.3 eV, 285.6 eV, 284.2 eV, and 283.7 eV, corresponding to the O–C–C, C–OH, C–C(C–H), and C
C moieties, respectively (Fig. 4b). Notably, the relative C–C content increases to 22% from 12% due to the lignin deposition (Table S3†). In the O 1s spectrum (Fig. 4c and d), the peaks at 532.1 eV, 532.7 eV, and 534.6 eV represent the C–O–C, O–H, and C–O bonds, respectively. The C–O, O–H and Fe–C–O group contents increase to 42%, 3% and 2% from 33%, 2% and 0%, respectively, while the C–O–C group content decreases from 65% to 53% (Table S4†). The new peak at 531.2 eV is the Fe–O–C bond in the FLP-50/Fe@cotton fabric, which indicates the deposition of Fe on the cotton surface. The relatively higher content of O–H linkages in the FLP-50/Fe@cotton fabric also confirms the adhesion of FLP-50/Fe via hydrogen bonding (Table S4†). To analyze the valence of iron in pristine fabric and the FLP-50/Fe@cotton fabric, the high-resolution Fe 2p spectra are shown in Fig. 4e and f. The photoelectron peaks at 725.7 eV and 711.3 eV (ref. 56 and 57) correspond to the characteristic doublet Fe 2p1/2 and Fe 2p3/2, respectively, confirming the presence and deposition of iron on the surface of the FLP-50/Fe@cotton fabric. In comparison, there was no significant Fe 2p feature on the pristine fabric (Fig. 4f).
In contrast, the surfaces of the FLP/Fe@cotton fabrics exhibit unique three-dimensional surface structures (Fig. 5a2–e3), significantly enhancing the hydrophobicity of the cotton fabrics. Notably, the near-spherical structures loaded onto the FLP-50/Fe@cotton fabric (Fig. 5c2 and c3), FLP-40/Fe@cotton fabric (Fig. 5d2 and d3), and FLP-20/Fe@cotton fabric (Fig. 5e2 and e3) contribute to their hydrophobic stability. Among these, the FLP-50/Fe@cotton fabric demonstrates superior hydrophobic stability. This is primarily due to the uniform nano size of the FLP-50 particles, which form near-spherical structure clusters that uniformly and compactly adhere to the fabric's surface. The key factor behind the hydrophobic stability lies in the homogeneous near-spherical structure. The EDS element results of the FLP-50/Fe@cotton fabric (Fig. 5i) confirms that Fe attaches to the FLP-50@cotton fabric surface, leading to an increased Fe content compared with the pristine fabric (Fig. S6†).
The AFM characterization reveals an increase and subsequent decrease in fabric roughness (Fig. 6a–f). Remarkably, the FLP-50/Fe@cotton fabric exhibits a dramatic increase from 3.57 nm to 47.1 nm (a more than thirteen-fold increase, see Fig. 6a and d). This is attributed to the granular FLP that uniformly adheres to the fabric and forms micro–nano hillock protrusions. This property allows water droplets to rest on the FLP/Fe@cotton fabric for an extended period, facilitated by the ordered FLP/Fe structures on the surface that minimize the contact area, thereby reducing the surface tension and preventing water droplet adhesion. Reducing the surface energy is another vital factor in the creation of hydrophobic materials. The surface energy values (SE) for pristine and FLP/Fe-deposited cotton fabrics are assessed and displayed in Fig. 6g. The SE of pristine fabric is notably high at 879 mJ m−2, making it susceptible to wetting by general droplets. After modification, the SE values for the fabrics (FLP-50/Fe@cotton fabric and FLP-40/Fe@cotton fabric) have an obvious decrease, compared with the surface tension of water (72.8 mN m−1), indicating excellent repellent characteristics toward water molecules. The loading amount of FLP/Fe particles loaded on the cotton fabric follows a pattern of increase and decrease (Fig. 6h), aligning with the solubility of lignin in ethanol/water.
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| Fig. 7 The self-assembly mechanism of formic acid lignin particles and formation of micro/nano structures via FLP/Fe coordination. | ||
The structure of FLP significantly influences its reactivity with ions. The adjacent hydroxyl groups in formic acid lignin particles possess chelating sites that can react with ions to form stable metal phenolic networks (MPNs). We demonstrated that FLP forms chelates with ferric ions, a conclusion supported by infrared (IR), ultraviolet (UV), and X-ray photoelectron spectroscopy (XPS) analyses. Formic acid lignin (in various forms: FLP-100, FLP-60, FLP-50, FLP-40, and FLP-20) and iron first interact to create differently shaped FLP/Fe particles, which subsequently deposit onto fabric in clusters driven by intermolecular forces. This deposition of FLP/Fe particles imparts high hydrophobicity to the fabrics, enhancing the surface roughness and lowering the surface energy (Fig. 8). Notably, the presence of uniform and suitably sized FLP/Fe particles contributes to the superior hydrophobic stability. This might be determined by multiple factors, including the Mw, Ar-OH and –COOH groups of FLP.
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| Fig. 8 The main experimental results for supporting mechanisms (the WCA is tested when the water droplet stays for 50 min). | ||
During the deposition of FLP/Fe on cotton fabric, the assembly of FLP and the chelation of FLP/Fe occurs simultaneously. With the addition of water, FLP would spontaneous self-assemble into spherical particles, while the particle size gradually decreased. However, the chelation between FLP and Fe relies on the phenolic hydroxyl groups and carboxyl groups of FLP, which would affect the assembly of FLP and the autonomous loading. FLP-20 and FLP-40 have higher zeta potentials, enabling them to more easily chelate with iron. For FLP-20, due to its relatively larger specific surface area (smaller particle size) and higher hydroxyl group content, the phenolic hydroxyl group tend to chelate with iron, while reducing the deposition as assembled spherical particles on the fabric. This may be seen from Fig. 5e2 and e3, which show that less spherical particles are found on the FLP-20/Fe@cotton fabric.
Hydrophobic coatings that exhibit chemical resistance are in high demand. To assess the chemical stability of the FLP-50/Fe@cotton fabric, we subjected it to HCl (pH = 2), NaCl (pH = 7), NaOH (pH = 12), ethanol, and acetone treatments for 12 hours, evaluating the hydrophobicity through the initial water contact angles. The results reveal that the FLP-50/Fe@cotton fabric demonstrates outstanding stability upon treatment with acids, alkaline salts, and organic solvents, maintaining contact angles above 130° (Table 1, left). Remarkably, in acidic and alkaline salt environments, water droplets can remain on the surface for up to 30 minutes, demonstrating the suitability of the FLP-50/Fe coating as a protective layer against chemical attacks. Excitingly, FLP-50/Fe can be effectively deposited on a variety of substrates (Table 1, right) to enhance their hydrophobicity (Fig. S8†), including wood, straw, and composite fabrics (comprising 65% polyester–35% cotton and 80% polyester–20% cotton).
| Treatments | Initial WCA (°) | Composition | Initial WCA (°) | |
|---|---|---|---|---|
| Primitive | Modified | |||
| HCl (pH = 2) | 136.3 | Wood | 77.8 | 136.2 |
| NaCl (pH = 7) | 141.0 | Straw | 83.1 | 139.8 |
| NaOH (pH = 12) | 139.0 | 65% polyester–35% cotton | 20.1 | 138.2 |
| Ethanol | 130.0 | 80% polyester–20% cotton | 0 | 139.5 |
| Acetone | 135.3 | 100% cotton | 73 | 149 |
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| Fig. 11 (a) The separation performance of the FLPL-50/Fe@cotton fabric; (b) the separation efficiency of the FLPL-50/Fe@cotton fabric for dichloromethane with different numbers of cycles. | ||
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3gc04160c |
| This journal is © The Royal Society of Chemistry 2024 |