Open Access Article
Shumeng Qin‡
a,
Peiliang Liu‡a,
Jieni Wang‡ba,
Chenxiao Liuba,
Qizhao Wanga,
Xuanyu Chena,
Shuqin Zhangba,
Yijun Tianba,
Fangfang Zhangba,
Lin Wanga,
Zhangdong Weia,
Leichang Cao
*ba,
Jinglai Zhang
b and
Shicheng Zhang
c
aMiami College, Henan University, Kaifeng 475004, China. E-mail: clch666@henu.edu.cn
bCollege of Chemistry and Molecular Sciences, Henan University, Kaifeng 475004, China
cDepartment of Environmental Science and Engineering, Shanghai Key Laboratory of Atmospheric Particle Pollution and Prevention (LAP3), Fudan University, Shanghai, 200433, China
First published on 11th August 2023
With the widespread use of antibiotics, the safe utilization of waste antibiotic fermentation residues has become an urgent issue to be resolved. In this study, in situ N, O co-doped porous carbon was prepared using fresh oxytetracycline fermentation residue under the mild activation of the green activator K2CO3. The optimal sample exhibited a 3D grid carbon skeleton structure, excellent specific surface area (SBET = 948 m2 g−1), and high nitrogen and oxygen content (N = 3.42 wt%, O = 14.86 wt%). Benefiting from its developed morphology, this sample demonstrated excellent electrochemical performance with a high specific capacitance of 310 F g−1 at a current density of 0.5 A g−1 in the three-electrode system. Moreover, it exhibited superior cycling stability with only a 5.32% loss of capacity after 10
000 cycles in 6 M KOH aqueous electrolyte. Furthermore, the symmetric supercapacitor prepared from it exhibited a maximum energy density of 7.2 W h kg−1 at a power density of 124.9 W kg−1, demonstrating its promising application prospects. This study provided a green and facile process for the sustainable and harmless treatment of antibiotic fermentation residues.
Traditional methods for treating AFRs involve incineration and landfill.6,7 Nonetheless, dioxins and other toxic substances can be easily generated during incineration, leading to secondary pollution via cross-media transfer.8 Direct landfilling often leads to difficulties such as a large area requirement, high disposal costs, and soil pollution due to the high water content and organic matter in AFRs.9 Many scholars have taken an interest in the pyrolytic carbonization treatment of antibiotic residues in recent years.5,10 As waste rich in nitrogen, oxygen, and organic matter, AFRs can be applied to a variety of fields by pyrolysis to produce functional porous carbon materials, which achieves the reduction and harmlessness of AFRs. Ahmad et al. utilized hydrothermal coupling pyrolytic carbonization methods to convert lincomycin fermentation residues into biochar, which was applied in the immobilization of lead ions in the soil.11 Wang et al. produced biochar from a mixture of penicillin fermentation residues and sludge, which was utilized for adsorbing penicillin from wastewater.12 Additionally, these residues have potential as raw materials for the preparation of carbon electrodes.13
Supercapacitors are rapidly emerging electronic energy storage devices that provide superior energy and power densities compared to conventional batteries.14 There are various potential applications of supercapacitors, including automotive power systems, consumer electronics, military equipment, and other fields.15–18 Porous carbon is often used as the electrode material for supercapacitors due to its high specific surface area, good chemical stability, low resistance, and high electrical conductivity.19 These properties make it an ideal material for optimizing the performance of supercapacitors. Moreover, doping nitrogen and oxygen into porous carbon can enhance its surface chemical activity and electron transport capabilities, thereby improving its electrochemical properties.20 An increasing number of biomass wastes containing high levels of heteroatomic (e.g., nitrogen or sulfur) elements and polyatomtic (e.g., nitrogen–oxygen or sulfur–oxygen) elements, such as eggshell membranes from food waste, tanning flakes from leather production waste, and livestock manure waste are continuously selected as precursors for porous carbon.21–23 Owing to the AFRs' rich organic composition of protein (nitrogen source) and polysaccharides (carbon source), there can serve ideal carbon precursors to prepare heteroatomic and polyatomic doped porous carbon material with high specific surface area and good conductivity.13 However, the research on utilization of AFRs as electrode material for supercapacitor is very limited.
In this work, nitrogen and oxygen-rich fresh oxytetracycline fermentation residue (OFR) was used to prepare a series of OFR activated carbons (OACs) with different specific surface areas and pore volumes by coupling pre-carbonization and pyrolytic activation by changing the ratio of activator and activation temperature. K2CO3 was selected here as a green activator compared with the traditionally used activators (e.g., KOH) because it is milder thus avoiding excessive activation and its non-toxic and low corrosive properties.24 Beside the investigation on the effects of activator ratio and activation temperature on the structure of OACs. The electrochemical performance of OACs were evaluated by cyclic voltammetry (CV), constant current charge/discharge (GCD), electrochemical impedance spectroscopy (EIS) and cycling performance tests. OAC-4-700 demonstrated the most excellent specific capacitance up to 310 F g−1 (0.5 A g−1, 6 M KOH) in the three-electrode system and good cycling stability with only 5.32% loss in capacity after 10
000 cycles. This work displays that nitrogen–oxygen rich porous carbon materials made from OFR hold significant potential for supercapacitor applications.
:
X (X = 1, 2, or 4) in a mortar and ground into fine powder. The mixture was then placed in a nickel crucible and subjected to activation in a nitrogen atmosphere (25 mL min−1). The temperature was increased at a heating rate of 2 °C min−1 to a certain temperature and held for 1 h. Then, the sample was naturally cooled to room temperature in the tubular furnace under a nitrogen atmosphere. The activated sample was filtered with 0.1 M hydrochloric acid three to four times and washed with deionized water until neutralized. The washed sample was dried in a Petri dish at 80 °C to a constant weight. The activated samples were named as OAC-X-T, where X represented the weight ratio of K2CO3 and OPC-600 (X = 1, 2, or 4), and T represented the activation temperature (T = 600 °C, 700 °C, or 800 °C). The yield of OAC-X-T was determined by the ratio of the OPC-600 (eqn (1)).
![]() | (1) |
:
1
:
1, dispersed in the emulsion-breaking agent ethanol, and fully ground with a mortar and pestle to make the mixture homogeneous. The obtained composite after uniform grinding was coated on a piece of nickel foam sheet (1.0 × 1.0 cm2) and pressed into a thin sheet using a press (10–20 MPa). In the two-electrode system, the ratio of OAC-X-T, carbon black, and PTFE was kept constant, polypropylene diaphragm was selected for the assembly of symmetrical capacitors.The specific capacitance C1 (F g−1) for the supercapacitor constructed with a three-electrode system can be calculated by eqn (2) as shown below.
![]() | (2) |
Two electrodes with the same active material loading are chosen in the two-electrode system to form a symmetrical supercapacitor. The single-electrode specific capacitance C2 (F g−1) and two-electrode specific capacitance Ccell (F g−1) of this system can be calculated by eqn (3).
![]() | (3) |
The calculation of energy density E (W h kg−1) and power density P (W kg−1) of supercapacitors can be realized on the basis of eqn (4) and (5), respectively.
![]() | (4) |
![]() | (5) |
The lattice structure and graphitization degree of OACs were respectively analyzed through XRD and Raman spectra to further investigate the physical properties of OACs. Fig. 3a shows the XRD pattern of OAC-4-T, revealing that all samples had two broad diffraction peaks at positions of 23.5° and 44.8°. Notably, the low-angle region of OAC-4-700 and OAC-4-800 both exhibited high intensity characteristics, indicating the presence of well-developed nano-microporous structures.14 By comparing the obtained XRD pattern of OAC-4-T with the standard card of graphite (JCPDS card no. 01-0640), it was found that the broad peak at 23.5° corresponded to the diffraction peak of amorphous carbon (002), while the weak intensity diffraction peak at 44.8° (101) further revealed the graphitization degree of the sample, indicating that these samples comprised amorphous carbon with a low graphitization degree. Related studies had shown that this disordered amorphous carbon structure was advantageous for storing electrolyte ions in nanopores, which markedly improved the energy storage capacity.28
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| Fig. 3 (a) XRD pattern, (b) Raman spectra, (c) N2 adsorption–desorption isotherms, and (d) pore size distribution of OAC-4-600, OAC-4-700, and OAC-4-800. | ||
Raman spectra were used to provide a highly detailed characterization of the disorder degree and the graphitic structure of the samples. As shown in Fig. 3b, two characteristic bands were detected at 1348 cm−1 and 1590 cm−1, corresponding to the D and G-bands, respectively. The D and G-bands represented structural defects or disordered sp3 hybridized carbon and lattice vibrations or sp2 hybridized carbon, respectively.29,30 The intensity ratio of the D-band to G-band (ID/IG) was commonly used to evaluate the disorder degree and graphitization of samples. The ID/IG ratios of OAC-4-600, OAC-4-700, and OAC-4-800 were 0.89, 0.93, and 0.95, respectively. These gradually increased ratios with the elevated activation temperatures indicated that the lattice structural defects of the carbon material gradually raised and the disorder degree intensified. The existence of such lattice structural defects substantially increased the specific surface area and conductivity of carbon materials.31
The specific surface area and pore structure of the carbon material were analyzed by N2 adsorption–desorption isotherms. As shown in Fig. 3c, the samples of OAC-4-T exhibited a hysteresis loop, which belonged to the typical type IV adsorption isotherm according to the IUPAC classification standard.32 Specifically, according to Fig. 3c and S1a (ESI†), the N2 adsorption–desorption isotherm of OAC-4-600 did not significantly rise when the P/P0 is close to 0, indicating that the microporous of the sample was unsuccessfully developed. In addition, the H3 hysteresis loop represented an irregular pore structure with a small amount of non-uniformly distributed mesopores and macropores, which was consistent with the morphology shown in its SEM image (Fig. 2c).13 Simultaneously, all carbon materials, except for OAC-4-600, had similar N2 adsorption–desorption isotherms (Fig. 3c and S1a (ESI†)). Under low pressure conditions (P/P0 < 0.05), the N2 adsorption–desorption isotherm showed a sharp increase in adsorption volume, indicating that its abundance in a large number of micropores.33 A clear H4 hysteresis loop is observed under moderate pressure conditions (0.4 < P/P0 < 0.9), showing the presence of mesopores.34 Furthermore, the N2 adsorption–desorption isotherm slightly rose under high pressure conditions (0.95 < P/P0 < 1.0), indicating the presence of a small amount of macropores in the material.35 Second, the pore size distribution of the samples was calculated in accordance with the N2 adsorption–desorption isotherm using NLDFT (Fig. 3d and S1b (ESI†)), which showed that all carbon materials, except for OAC-4-600, were rich in micropores and mesopores. The micropore and mesopore sizes were generally distributed around 1 and 4 nm, respectively. The specific surface area and pore size distribution of different samples are summarized in Table 1, from which it can be seen that the specific surface area and pore volume of the samples were significantly improved with the increase of activation temperature and K2CO3 ratio. When the activation temperature was increased from 600 °C to 800 °C, the specific surface area of the porous carbon and the total pore volume increased from 109 m2 g−1 to 1133 m2 g−1 and from 0.18 m3 g−1 to 0.85 m3 g−1, respectively. When the K2CO3 ratio was increased from 1 to 4, the specific surface area of the porous carbon increased and the total pore volume respectively increased from 643 m2 g−1 to 948 m2 g−1 and from 0.53 m3 g−1 to 0.78 m3 g−1. Temperature was found to be the primary factor affecting the specific surface area and pore volume, while the impact of the K2CO3 ratio was comparatively minor.14 Overall, OACs had a multidimensional pore structure. It was recognized that micropores could store charges and ions and improve the surface reactivity of the electrode, mesopores could enhance the conductivity and transmission rate of the electrode, and macropores provided a wide space for the diffusion of electrolyte ions.33,36 The combined action of the three promoted a significant improvement in the electrode performance of OACs.
| Sample | SBETa (m2 g−1) | Vtotalb (m3 g−1) | Vmicroc (m3 g−1) | Vmicro/Vtotal (%) | Vmesod (m3 g−1) | Vmeso/Vtotal (%) |
|---|---|---|---|---|---|---|
| a SBET is specific surface area by the BET method at P/P0 = 0.001–0.05.b Vtotal is total pore volume at P/P0 = 0.99.c Vmicro is micropore volume and is evaluated by the t-plot method.d Vmeso is mesopore volume and is evaluated by the BJH method. | ||||||
| OAC-4-600 | 109 | 0.18 | 0.01 | 5.56 | 0.16 | 88.89 |
| OAC-1-700 | 643 | 0.53 | 0.25 | 47.17 | 0.29 | 54.72 |
| OAC-2-700 | 915 | 0.70 | 0.34 | 48.57 | 0.36 | 51.43 |
| OAC-4-700 | 948 | 0.78 | 0.33 | 42.31 | 0.41 | 52.56 |
| OAC-4-800 | 1133 | 0.85 | 0.41 | 48.26 | 0.44 | 51.76 |
N/C
O (286.70 eV). The O 1s spectra (Fig. 4c) can be deconvoluted into carbonyl (C
O, 530.28 eV), phenyl hydroxide or ether (C–OH/C–O–C, 532.03 eV), and carboxyl (–COOH, 533.76 eV). The two later oxygen-containing groups could increase the interaction force between the carbon material and the aqueous electrolyte, thus improving the wettability and interfacial stability of the carbon material as the aqueous electrolyte.38 The N 1s spectra (Fig. 4d) could be deconvoluted into pyridinic-N (N-6, 398.10 eV), pyrrolic-N (N-5, 400.48 eV), and quaternary-N (N–Q, 401.17 eV). Related research had shown that N-5 and N-6 functional groups were effective in enhancing pseudocapacitance.39,40 On the one hand, N-5 demonstrated good electron-donating properties and high charge transfer mobility, which helped enhance the catalytic activity of carbon in electron transfer reactions. On the other hand, N-6 provided electron pairs coupled with π–π conjugated rings, endowing the carbon nanosheets with electron-donating properties, which is of considerable importance for improving the electrode capacitance. In addition, N-Q provided positive charges during the charging and discharging processes and participated in the reaction as an electron acceptor, which could effectively reduce the ion transfer resistance and improve the conductivity of the carbon electrode.36,41 The N/O elemental contents on the surface of the samples are shown in Table S1 and Fig. S2a (ESI†), which revealed that the N and O contents in the samples decrease with increasing activation temperature and K2CO3 ratio. Moreover, Fig. S2b (ESI†) shows that pyridinic-N was the most abundant type of nitrogen species in the OAC-4-700, with a proportion approximately three times higher than that of quaternary-N. On the whole, the high content of nitrogen-oxygen and a variety of nitrogen-oxygen functional groups were conducive to the superior electrochemical activity and cycling stability of OAC-4-700.42
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| Fig. 4 (a) Full-scan XPS spectra of different samples. High-resolution XPS spectra of (b) C 1s, (c) O 1s, and (d) N 1s for OAC-4-700. | ||
000 cycles, indicating its excellent cyclic performance.47 The electrochemical performance of OACs was further studied through EIS measurement (Fig. 6). The equivalent analog circuit diagram is shown in Fig. 6a (inset), where Rs and Rct represented the equivalent series and charge transfer resistances, respectively. A short line with a slope of 45° was found in the low-frequency region, which was described as the Warburg impedance (W). W was related to the diffusion coefficient of the charge substance in the solution.40 The Nyquist plots shown in Fig. 6b exhibited approximate vertical lines in the low-frequency region, indicating the good EDLC behavior of them.48 The values of Rs and Rct for different samples are summarized in Table S2 (ESI†). OAC-4-700 simultaneously demonstrated the smallest equivalent series resistance (Rs = 0.643 Ω) and charge transfer resistance (Rct = 0.092 Ω), indicating its low internal resistance and good conductivity.49 The small internal resistance also reduced the thermal losses, which could extend the service life of OAC-4-700.
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| Fig. 6 (a) Nyquist plot and equivalent analog circuit diagram. (b) Nyquist plots of different samples. | ||
A symmetric supercapacitor was prepared with 6 M KOH as the electrolyte as shown in Fig. 7a to further evaluate the practical application of OAC-4-700 in supercapacitors. K+ and CO32− in the electrolyte could move to the cathode and anode, respectively, during charging of the symmetric supercapacitor, thus forming a double layer at the interface between the two electrodes and the electrolyte.50 The positive and negative charges on the electrodes were attracted to opposite charged ions in the solution after charging was completed, stabilizing the double layer and creating a relatively stable potential difference between the positive and negative electrodes. This potential difference lies in the energy stored in the symmetric supercapacitor.13,51 Simultaneously, charge migration on the electrodes generated current during discharge, and ions in the solution migrated to the electrolyte.18 The CV curve (Fig. 7b) reveals that the symmetric supercapacitor of OAC-4-700 was stable under different scanning rates, showing a nearly rectangular shape and exhibiting good EDLC properties.48 The GCD curve of OAC-4-700 in the two-electrode system is shown in Fig. 7c. Under different current densities, OAC-4-700 presented a symmetric triangular shape with a linear deviation, further confirming its typical EDLC properties and having partial pseudocapacitive characteristics. The specific capacitances of OAC-4-700, which were calculated by the GCD curves of various current densities, are summarized in Fig. 7d. At a current density of 1 A g−1, the specific capacitance of OAC-4-700 was 206 F g−1 and maintained 52.82% (109 F g−1) at 10 A g−1, indicating its good rate performance. The Nyquist plots of the symmetric supercapacitor with OAC-4-700 are shown in Fig. 7e, in which an almost vertical Warburg line could be observed in the low-frequency region, indicating its ideal capacitive performance. A semicircle could be observed in the amplified high-frequency region (Fig. 7e, inset) with Rs = 0.73 Ω and Rct = 0.66 Ω, indicating that the symmetric supercapacitor had good charge transfer kinetics. The cycle stability tests on OAC-4-700 based symmetric supercapacitor at 10 A g−1 is shown in Fig. S3 (ESI†). After 10
000 cycles, it could still maintain a capacitance retention rate of 97.25%, demonstrating excellent cycling performance in a 6 M KOH electrolyte.
Energy and power densities are also important indicators to evaluate the performance of supercapacitors in practical applications. Energy and power densities of OAC-4-700 at different specific capacitance values were calculated by combining the specific capacitance values of the symmetric supercapacitor under different current densities with eqn (4) and (5), respectively (Fig. 7f). The Ragone plots (Fig. 7f) show that the power density of the OAC-4-700 symmetric supercapacitor in a 6 M KOH electrolyte was 124.9 W kg−1 and its maximum energy density was 7.2 W h kg−1. Compared with previously reported carbonaceous materials, such as N-doped porous carbons derived from nanorod-shaped N-rich polymers (C–CuCl2-800, 4.91 W h kg−1 at a power density of 100 W kg−1),17 two-dimensional oxygen-containing carbon nanosheets with layered pores (NOCN900, 6 W h kg−1 at a power density of 250 W kg−1),29 N-self-doped carbon nanofiber aerogels (NCNF2-900, 5.7 W h kg−1 at a power density of 125 W kg−1),33 N/O co-doped carbon sponges (NOCS-1/10, 4.33 W h kg−1 at a power density of 250 W kg−1),52 and activated carbon microspheres prepared from xylose as a precursor (C1K0.09P0.11, 5.65 W h kg−1 at a power density of 173.88 W kg−1),53 the OAC-4-700 symmetric supercapacitor demonstrated good energy storage and release performance.
000 cycles at 10 A g−1, indicating its excellent cycling stability. More significantly, OAC-4-700 exhibited outstanding electrochemical performance when it was assembled as an electrode material for a symmetrical supercapacitor. The maximum energy density of the supercapacitor reached 7.2 W h kg−1 at the power density of 124.9 W kg−1. These results demonstrated the good potential of OFR-based in situ N, O co-doped porous carbon as favorable electrode material for supercapacitor. The present study provided a green and facile process for dealing with antibiotic fermentation residues and demonstrated the potential commercial applications of their prepared electrode materials in the energy storage field.
Footnotes |
| † Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3ra04164f |
| ‡ These authors contributed equally to this work. |
| This journal is © The Royal Society of Chemistry 2023 |