Jing Tian,
Chengguo Jin,
Xudong Wu,
Cong Liao,
Jiangping Xie and
Yajun Luo*
Department of Materials and Chemical Engineering, Yibin University, Yibin 644007, PR China. E-mail: 87421239@qq.com
First published on 17th March 2023
Dynamic windows, which switch between transparent and opaque states as the temperature changes, can be applied in buildings to reduce building energy consumption. Poly(N-isopropylacrylamide) (PNIPAm) is the most studied thermochromic hydrogel for climate-resilient smart window applications. In addition to its poor mechanical properties and low reaction rate, the PNIPAm hydrogel must be sandwiched between two pieces of glass to form an interlayer in practical applications. Here, durable PU-PNIPAmn copolymers for smart windows were synthesized by reacting the synthesized poly-NIPAm diols with isocyanate (–NCO) monomer, which greatly improved the mechanical properties of the hydrogel and it was able to form a film alone. These temperature-sensitive films can switch between transparent (>80% transmittance) and opaque (<5% transmittance) states in less than 10 minutes, with no degradation in optical contrast, switching speed, or uniformity after at least 100 switching cycles.
Current research on smart windows focuses on stimulus-responsive hydrogel materials, whose modulation process can be automatically regulated by active responses to external stimuli (e.g., voltage input) or passive responses to the surrounding environment (e.g., sunlight intensity, temperature, and humidity).7–9 The simple construction of automatic passive mode responsive smart windows is usually more suitable for architectural applications than active mode, which is usually achieved using phase-separated thermochromic hydrogels with high coloring efficiency and contrast ratios.3
Poly(N-isopropylacrylamide) (PNIPAm) is a widely explored thermochromic hydrogel with a low critical solution temperature (LCST) of about 32 °C in aqueous solution, close to room temperature.10,11 When the ambient temperature is lower than TLCST, sunlight can pass through the window smoothly because of the formation of a single phase due to the hydrogen bond between the amide group and water. When the temperature rises above the TLCST, the hydrogel becomes opaque due to the dominant hydrogen bonding within the polymer molecule, blocking the sunlight entering the building over the entire wavelength range.
Usually, the PNIPAm-based smart windows were established via sandwiching PNIPAm hydrogel thin film between two pieces of glasses to reduce water evaporation.12,13 This makes the design and installation of smart windows more complex and invariably increases the final installation cost. This not only increases the cost of window preparation, but also places high demands on window sealing. In addition, the mechanical properties of hydrogel are poor and the size of the sandwich will shrink after a period of use, affecting the efficiency and appearance of the smart windows. These drawbacks of PNIPAm-based smart windows severely limit their commercial application.
In order to broaden the industrial application of PNIPAm-based smart windows, several important requirements need to be fulfilled:
Low cost and easy to manufacture in large areas.
Easy to transport and simple to install.
Long-term reversibility and reproducibility.
Quickly switch between transparent and opaque.
Homogeneously stable materials both above and below the TLCST.
Polyurethanes (PUs) are a special class of polymeric materials that have been widely applied in biomedical, building construction, automotive, textiles and many other industries due to their superior performance in hardness, elongation, adhesives, strength, modulus, etc.14–16 In order to improve the strength and modulus of PNIPAm and thus broaden its practical applications. Interestingly, the work of C. W. Park's group first demonstrated that the compressive strength of PNIPAm could be increased by more than 100% when 10% PU was added to the polymer.17 Subsequently, scientists A. S. Mathews18 and M. Enomoto19 et al. also synthesized PNIPAm-co-PU copolymers for controlled urea release and waterproof fabrics for sportswear, respectively. However, scientists did not systematically study the mechanical and temperature–sensitive properties of these copolymers or apply them to smart windows.
In order to increase the strength and modulus of PNIPAm and thus broaden its practical application. In this paper, poly-NIPAm diols are incorporated in the first step of polyurethane synthesis to form polyurethane groups, which are produced by the reaction of alcohols (–OH) and isocyanates (–NCO). The formation of PU-PNIPAmn copolymer overcomes the defect that the hydrogel can only be encapsulated as an interlayer material to be used as a smart window, and its mechanical properties are far stronger than those of PNIPAm-based hydrogels. Furthermore, so far, this is the first study focused on the synthesis and characterization of PU-PNIPAmn copolymers for potential application as a smart window.
Sample | NIPAm (g) | n (NIPAm/β-ME) | ACP wt% |
---|---|---|---|
PNIPAm12 | 15 | 12/1 | 2 |
PNIPAm9 | 15 | 9/1 | 2 |
PNIPAm6 | 15 | 6/1 | 2 |
All initial reagents were dissolved in 80 g THF in a 150 mL three necked flask. And the system was purged of oxygen with nitrogen for 30 min at room temperature and heated up to 70 °C with continuous magnetic stirring for 24 h. The reaction mixture was concentrated by reduced pressure distillation at 45 °C, and then added dropwise to about 200 mL of anhydrous ethyl ether and kept in a refrigerator overnight. After filtration, the crude product was dissolved in acetone, and the filtrate was concentrated by reduced pressure distillation at 45 °C and then dried in vacuum at 60 °C for 24 h to obtained pure PNIPAmn. The yield of the PNIPAmn was about 96.7%. The process was illustrated in Fig. 1a.
Sample | Monomer (g) | wt% (PNIPAmn) | |||||
---|---|---|---|---|---|---|---|
IPDI | PEG1000 | PNIPAmn | DMPA | BDO | AZ | ||
PU | 5.14 | 12 | 0 | 1 | 0.74 | 1.12 | 0 |
PU-0.15PNIPAm12 | 5.14 | 9 | 3 | 1 | 0.74 | 1.12 | 15.00 |
PU-0.30PNIPAm12 | 5.14 | 6 | 6 | 1 | 0.74 | 1.12 | 30.00 |
PU-0.45PNIPAm12 | 5.14 | 3 | 9 | 1 | 0.74 | 1.12 | 45.00 |
PU-0.60PNIPAm12 | 5.14 | 0 | 12 | 1 | 0.74 | 1.12 | 60.00 |
PU-0.30PNIPAm9 | 5.14 | 6 | 6 | 1 | 0.74 | 1.12 | 30.00 |
PU-0.30PNIPAm6 | 5.14 | 6 | 6 | 1 | 0.74 | 1.12 | 30.00 |
Fig. 2b shows the FT-IR spectrum of PNIPAmn polymers and monomer NIPAm. All three PNIPAmn samples shows N–H stretching vibration peaks around 3291 cm−1, CO stretching vibration peaks at 1649 cm−1, and N–H bending vibration peaks at 1540 cm−1. In contrast, the characteristic peaks of CC at 1620 cm−1 and 987 cm−1 disappeared in the spectrum of PNIPAmn. In addition, the peak intensity of PNIPAmn at 3438 cm−1 increases dramatically compared to that of NIPAm, indicating that ME and ACP have successfully introduced hydroxyl groups into the final product. These results further demonstrated the successfully synthesis of PNIPAmn.
In order to investigate the effect of PNIPAmn with different main chain lengths (different molecular weights) on the properties of PU, the molecular weights of PNIPAmn were controlled by adjusting the amount of β-ME. As the molecular weight of PNIPAmn is too large, it will increase the difficulty of copolymer synthesis; too small molecular weight not only makes the separation and purification of the product difficult, but also the addition of a large amount of β-ME makes the molecular weight distribution of PNIPAmn wider. Therefore, the average molecular weight size of PNIPAmn designed in this paper is in the range of 1000–5000. By fixing the amount of initiator ACP, the molar ratios of NIPAm to ME were designed as 12:1, 9:1 and 6:1, and three molecular weight sizes and distributions of PNIPAmn were produced. The molecular weight of PNIPAmn was determined by GPC, and the results are shown in Table 3. The results showed that the molecular weight of PNIPAmn decreased gradually with the increase of β-ME content, and the molecular weight distribution also became wider. This is because the higher content of β-ME, the easier it is to terminate the polymerization reaction by free radical collision, resulting in a product with a small molecular weight and a wider molecular weight distribution.20,21
Sample | Mn | Mw | Mw/Mn |
---|---|---|---|
PNIPAm12 | 1776 | 4643 | 2.614 |
PNIPAm9 | 1614 | 3854 | 2.388 |
PNIPAm6 | 993 | 3157 | 3.180 |
In the FT-IR spectrum of Fig. 3b, all samples revealed strong N–H bending bond at 1533 cm−1, N–H stretching bond at 3294 cm−1 and CO stretching at 1710 cm−1 demonstrating the successful synthesis of the PU structures. In addition, the characteristic absorption peaks of isocyanate from IPDI at 2256 cm−1 and hydroxyl group from PEG or PNIPAm at 3440 cm−1 disappeared, indicating the involvement of isocyanate and hydroxyl group in the reaction. These results suggest that the PU-PNIPAmn copolymer was successfully prepared from PNIPAm.
PU is known to be a block copolymer consisting of alternating soft and hard segments. Under certain conditions, the hard segments in the PU chain segments will aggregate together to form crystalline micro-regions, which can be characterized by X-ray diffraction (XRD).23,24 Fig. 4a and b presents the XRD patterns of PU and PU-PNIPAmn films. All samples showed a strong diffraction peak at around 2θ = 19°, caused by the crystallinity in the hard domain.23,24 The peak intensity of these films decreased sharply with the increasing of PNIPAm12 content and decreased slightly with the increasing of PNIPAmn molecular weight. This means that as the PNIPAmn content or molecular weight increases, lower long-range order segments are formed in the hard segment. When both PU-0.15PNIPAm12 and PU-0.30PNIPAm12 were swollen 100 times, their strength at 2θ = 19° decreased slightly due to the stretching of the polymer chains after swelling, which reduced the long-range order of the hard segment (Fig. 4c and d).
Fig. 4 XRD patterns of the PU and PU-PNIPAmn films. (a) PU-aPNIPAm12, (b) PU-0.30PNIPAmn, (c) PU-0.15PNIPAm12 before and after swelling, (d) PU-0.30PNIPAm12 before and after swelling. |
All samples were tested by DSC after sufficient swelling in deionized (DI) water. As shown in Fig. 5a, the LCST of PNIPAm6, PNIPAm9 and PNIPAm12 were 28.95 °C, 32.69 °C and 36.78 °C, respectively. The LCST of the PNIPAmn gradually increased with increasing the molecular weight, which was consistent with the results reported previously.25,26
As shown in Fig. 5b, the LCST of PU-0.15PNIPAm12, PU-0.30PNIPAm12, PU-0.30PNIPAm9 and PU-0.30PNIPAm6 were 70.83 °C, 62.79 °C, 57.47 °C and 54.07 °C, respectively. Compared with pure PNIPAm6, the presence of many hydrophilic groups promoted the formation of hydrogen bonds, which led to a much higher LCST of the copolymers.10 However, the LCST of PU-PNIPAmn were directly related to the molecular weight of PNIPAmn, and inversely proportional to the amount of PNIPAmn. Among them, the LCST of PU-0.30PNIPAm9 and PU-0.30PNIPAm6 with temperature sensitive effect were both lower than 60 °C, so 60 °C was chosen as the test temperature for later UV-vis-NIR test.
Sample | T−5 wt% (°C) | Tmax1 (°C) | Tmax2 (°C) | Residual mass (%) |
---|---|---|---|---|
PU | 249.20 | 290.77 | 381.33 | 5.25 |
PU-0.15PNIPAm12 | 243.91 | 301.03 | 383.65 | 5.81 |
PU-0.30PNIPAm12 | 221.97 | 307.31 | 384.04 | 2.02 |
PU-0.45PNIPAm12 | 214.56 | 309.64 | 386.79 | 5.60 |
PU-0.60PNIPAm12 | 161.63 | 311.96 | 378.18 | 2.39 |
PU-0.30PNIPAm9 | 227.59 | 308.14 | 383.62 | 4.97 |
PU-0.30PNIPAm6 | 233.74 | 311.29 | 380.37 | 6.68 |
The TGA curves shows that the temperature of 5% weight loss (T−5 wt%) of all samples decreases gradually with increasing PNIPAmn content (Fig. 6a) or molecular weight (Fig. 6c), indicating that the thermal stability of PU-PNIPAmn decreases with increasing PNIPAmn content or molecular weight. This result is consistent with the results of XRD in the previous Fig. 4.
As can be seen from the DTG curves, the main thermal decomposition temperature Tmax2 of all samples increases progressively with increasing PNIPAmn content (Fig. 6b) and molecular weight (Fig. 6d). This decomposition stage is mainly attributed to the thermal degradation of the soft segments, as expected.
The decomposition temperature (Tmax1) increased sharply with increasing PNIPAm12 content, but decreased slightly with increasing PNIPAmn molecular weight. This may be due to the fact that when the content of PNIPAm12 increases, hydrogen bonds tend to form between the molecular chains, thus increasing the decomposition temperature of the hard segment.18,27 When the same amount of PNIPAmn is added, the decomposition temperature of the hard segment decreases as the molecular weight increases, due to the formation of lower long-range order segments in the hard segments.20,27
These results indicated that the thermal stability of PU-PNIPAmn films is worse than that of PU due to the wide molecular weight distribution of PNIPAmn resulting in the low regularity of PU. However, the minimum initial decomposition temperature of all films is 161 °C, which is sufficient for practical application of the smart window.
Sample | Stress (MPa) | Strain (%) | Modulus (MPa) | Toughness (MJ m−3) |
---|---|---|---|---|
PU | 1.56 ± 0.12 | 79.86 ± 6.49 | 3.29 ± 0.17 | 0.70 ± 0.10 |
PU-0.15PNIPAm12 | 2.29 ± 0.02 | 159.36 ± 12.5 | 2.39 ± 0.16 | 2.00 ± 0.16 |
PU-0.30PNIPAm12 | 5.41 ± 0.40 | 332.94 ± 6.10 | 2.18 ± 0.37 | 7.33 ± 0.18 |
PU-0.30PNIPAm9 | 1.70 ± 0.31 | 344.69 ± 7.5 | 1.13 ± 0.22 | 2.22 ± 0.11 |
PU-0.30PNIPAm6 | 1.50 ± 0.04 | 369.86 ± 1.33 | 0.97 ± 0.06 | 2.01 ± 0.09 |
These results are attributed to two effects. On the one hand, the molecular weight of PNIPAmn is much larger than 1000, which increases the flexibility of the soft segment, and the higher the molecular weight, the greater the flexibility.28 On the other hand, the increase in PNIPAmn content leads to an increase in intermolecular hydrogen bonding, allowing the material to improve the tensile fracture strength and flexibility of the film through an energy dissipation mechanism under the action of external forces.20,29
It can also be seen from Fig. 7a that the tensile strength of PU-0.30PNIPAmn decreases with the decrease of PNIPAmn backbone length, which is due to the decrease of interaction between hard segments, resulting in the microphase separation and the decrease of crystallinity of hard segments. While the elongations and the toughness were increased with decreasing PNIPAmn backbone length due to the increase of hydrogen bond carbonyl content in hard segments.
Since thermochromic PU-PNIPAmn films need to absorb a certain amount of water in order to function. Therefore, a 4 × 4 cm PU-PNIPAmn membrane was immersed in deionized water to study the time required to reach swelling equilibrium, and the results are shown in Fig. 7b. As can be seen from the figure, all samples reached swelling equilibrium in nearly 105 min. The shortest time to reach swelling equilibrium is PU-0.30PNIPAm12, which was about 45 min. After the samples reached the swelling equilibrium, they were removed from water and placed in air, and the weight changes of all the films are shown in Fig. 7b. It takes about 300 min for the PU films to dry out after the swelling equilibrium, regardless of the weather factor. Therefore, this temperature-sensitive PU film can be applied to smart windows.
As shown in Fig. 8a, PU-0.15PNIPAm12 and PU-0.30PNIPAm12 are sensitive to humidity and can change from colored opaque state to transparent state by adsorption/desorption of water. Both films exhibit a high transmittance transparent state in the dry state, while the transmittance decreases sharply in the swollen state. As shown in Table 6, before and after swelling, ΔTlum, ΔTIR and ΔTSol were 17.24%, 26.86%, and 22.93% for PU-0.15PNIPAm12 and 34.10%, 42.63%, and 38.96% for PU-0.30PNIPAm12, respectively. Both types of films are hydro-chromic because the film absorbs water, which causes the polymer chains to stretch, causing the polymer chains to lose directionality and thus form a more disordered network, increasing the random scattering of sunlight by the polymer chains and leading to a decrease in light transmission.31 In summary, PU-0.15PNIPAm12 and PU-0.30PNIPAm12 can use humidity to control solar regulation, and the regulation capacity increases with increasing amounts of PNIPAm12. This is because when more PNIPAm12 is introduced into PU, some molecular chains tend to aggregate and form small balls after swelling over, generating strong Michell scattering and thus reducing the light transmittance.31,32 In addition, the color change process depends on the adsorption/desorption of water, and the coloring process requires only the adsorption of water, while the bleaching process requires only the desorption of water under ambient conditions.
Film | PU | PU-0.30PNIPAm6 | PU-0.30PNIPAm9 | PU-0.30PNIPAm12 | PU-0.15PNIPAm12 |
---|---|---|---|---|---|
a ΔTlum/IR/sol (1) = Tlum/IR/sol, 20 °C − Tlum/IR/sol, 20 °C, swell.b ΔTlum/IR/sol (2) = Tlum/IR/sol, 20 °C, swell − Tlum/IR/sol, 60 °C, swell. | |||||
Thickness (mm) | 0.46 | 0.44 | 0.44 | 0.42 | 0.40 |
Tlum(20 °C) | 26.30 | 40.73 | 36.83 | 36.60 | 28.70 |
Tlum(20°C), swell | 32.25 | 59.53 | 56.78 | 2.50 | 11.46 |
Tlum(60 °C), swell | — | 0.19 | 0.50 | 0.14 | — |
ΔTlum(1) | −5.95 | −18.80 | −19.95 | 34.10 | 17.24 |
ΔTlum(2) | — | 59.34 | 56.28 | 2.36 | — |
TIR(20 °C) | 41.58 | 58.53 | 53.59 | 51.82 | 43.87 |
TIR(20°C), swell | 46.70 | 67.34 | 60.63 | 9.19 | 17.01 |
TIR(60 °C), swell | — | 1.13 | 3.40 | 0.27 | — |
ΔTIR(1) | −5.12 | −8.81 | −7.04 | 42.63 | 26.86 |
ΔTIR(2) | — | 66.21 | 57.23 | 8.92 | — |
TSol(20 °C) | 35.24 | 51.14 | 46.61 | 45.42 | 37.63 |
TSol (20 °C), swell | 40.75 | 63.98 | 58.84 | 6.46 | 14.70 |
TSol (60 °C), swell | — | 0.74 | 2.22 | 0.22 | — |
ΔTSol (1) | −5.51 | −12.84 | −12.23 | 38.96 | 22.93 |
ΔTSol (2) | — | 63.24 | 56.62 | 6.24 | — |
PU-0.30PNIPAm6 and PU-0.30PNIPAm9 films could not respond to humidity, but to temperature. The Tlum of PU-0.30PNIPAm6 and PU-0.30PNIPAm9 in the swollen state was relatively high at 20 °C, which are 59.53% and 56.78%, respectively. Both samples in the swollen state exhibit good thermal reactivity, which can be changed from transparent to opaque by heating, thus blocking most of the incoming light, including infrared. As shown in Fig. 8b, when the temperature rises from 20 to 60 °C, the ΔTlum, ΔTIR and ΔTSol were 59.34%, 66.21%, and 63.24% for PU-0.30PNIPAm6 and 56.28%, 57.23%, and 56.62% for PU-0.30PNIPAm9, respectively. In addition, the ΔTSol could be further improved by 6.24% when the swollen PU-0.30PNIPAm12 was heated to 60 °C. In conclusion, PU-0.30PNIPAm6 and PU-0.30PNIPAm9 can use temperature to control solar regulation, and the regulation ability increases with the increase of PNIPAmn molecules. Fig. 9 shows the macroscopic photos of all the films in different states and temperatures, from which the actual situation of the films as smart windows applications can be clearly observed.
Fig. 9 The digital photographs of all samples at 20 °C (dry state, top), 20 °C (wet state, middle) and 60 °C (wet state, bottom). |
Fig. 10 shows the change in optical transparency of the PU-PNIPAmn smart window at 550 nm after 50 cycles of stimulation. After 50 cycles, the composite smart window exhibited good stability with good reversibility and repeatability of the transparent–opaque transition.
Fig. 10 Reproducibility of transmittance at 550 nm for (a) PU-0.30PNIPAm6 and (b) PU-0.30PNIPAm12 smart window. |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d2ra08052d |
This journal is © The Royal Society of Chemistry 2023 |