Jakob
Willner
ab,
Lukas
Brunnbauer
a,
C. Derrick
Quarles
Jr
c,
Michael
Nelhiebel
b,
Silvia
Larisegger
b and
Andreas
Limbeck
*a
aTU Wien, Institute of Chemical Technologies and Analytics, Getreidemarkt 9/164-I2AC, 1060 Vienna, Austria. E-mail: andreas.limbeck@tuwien.ac.at
bKAI Kompetenzzentrum Automobil-und Industrieelektronik GmbH, Technologiepark Villach – Europastraße 8, 8524 Villach, Austria
cElemental Scientific, Inc., 7277 World Communications Dr., Omaha, NE, USA
First published on 4th September 2023
This work shows the development and optimization of simultaneous 193 nm LA-ICP-MS & LIBS methods for the spatially resolved analysis of polymer thin films of polyimide, polystyrene, and polyvinylpyrrolidone, which were exposed to a UV treatment and weathered in a corrosive atmosphere containing hydrogen sulfide, to investigate polymer ageing and degradation in harsh environments. Evaluating the information from a broadband multichannel LIBS instrument enabled the spatially resolved discrimination of the used polymer types with a lateral resolution of 40 μm. At the same time, a high-resolution spectrometer with an ICCD camera could detect oxidation derived from the UV treatment, and ICP-MS data could measure differences in the sulfur uptake derived from the sample film H2S weathering. In additional experiments, the depth resolution was optimized, depending on the polymer type to 150–360 nm, to gain information on the H2S diffusion profile and the sample depth affected by oxidation. Matrix-matched standards were used to calibrate the ICP-MS, enabling simultaneous determination of quantitative sulfur diffusion profiles and the influence of the UV treatment on the diffusion profiles. The capabilities of the combined measurement methods based on a 193 nm laser are well demonstrated on the differently treated polymer thin film samples used in this work, revealing spatially resolved information on different oxidation behavior, different sulfur diffusion profiles, and a significant decrease of the sulfur uptake in UV treated films – information that is not accessible with setups in previous literature.
To evaluate the performance of such polymer materials for the mentioned purposes, testing equipment is required to expose the materials to controlled environmental conditions (radiation, humidity, corrosive gases, temperature), along with techniques and methods for chemical characterization that allow measurement of the uptake of gases, as well as changes in the polymer that indicate consequences of degradation. Techniques commonly used for chemical analysis of polymers and polymer degradation are FTIR spectroscopy, Raman spectroscopy, or MALDI-ToF-MS.12–16 While these techniques can measure lateral distributions and offer information on a molecular level (i.e., the presence or absence of certain bonds and molecular fragments), they cannot provide depth-resolved analysis. Furthermore, no inherent elemental information is received, and in addition, these techniques lack sensitivity to determine the uptake of gases on a μg g−1 level.
Laser ablation-inductively coupled plasma-mass spectrometry (LA-ICP-MS) and laser-induced breakdown spectroscopy (LIBS) are powerful techniques for spatially resolved elemental analysis. While LA-ICP-MS offers better sensitivity down to the ng g−1 level, some of the main constituents of polymers (H, O, N) are not possible to measure since the ICP is an atmospheric plasma. However, LIBS can measure these elements when the sample is in an inert atmosphere (e.g., Ar or He gas). Furthermore, LIBS can measure emissions from molecular species (e.g., CN, C2), which can be evaluated for polymer discrimination and classification, or as indicators for changes in the polymer's properties (i.e., degradation).17–20 Since both techniques are initiated by a focused laser pulse on the sample surface, they can be merged into a combined measurement method, simultaneously acquiring the characteristic information of both techniques originating from the same sample location.
While this LA-ICP-MS & LIBS combination has already been published several times for various applications (e.g., for geochemical applications, elemental and discrimination analysis of coal, metal analysis in polymers),21–24 the optimization and application for investigating polymer properties or degradation is limited. Brunnbauer et al. published such work in 2019, showing the capability of the combined LA-ICP-MS & LIBS approach for the analysis of polymer behavior in corrosive and degradative conditions.25 However, the applied 266 nm Nd:YAG laser is limited in achievable ablation rate and, thereby, depth resolution, as well as its generated crater shapes derived from a Gaussian beam profile being less defined and even, compared to 193 nm ns lasers. Therefore, improvements to the published literature are required for polymer analysis, enabling discrimination of polymer types and potential classification, and spatially resolved determination of degradation effects and gas uptake, specifically in thin films.
In this work, combined (simultaneous) LA-ICP-MS & LIBS methods are developed for spatially resolved investigation of polymer degradation and gas uptake with improved spatial resolution and sensitivity, using a 193 nm ns ArF excimer laser ablation system. Improvements to the spatial resolution are enabled by the systems flat-top beam energy profile, the possible use of rectangular apertures and the improved performance of the next generation sample stage. Much higher operable repetition rates of up to 500 Hz enable improved sensitivity in ICP-MS coupling and fast measurement of large sample areas while maintaining high spatial resolution. The setup was optimized for two applications: first, the laterally resolved polymer discrimination and determination of differences in the effects of UV radiation and the consequences of the sulfur uptake in weathering experiments on thin films of different polymer types (polyimide, polystyrene, and polyvinylpyrrolidone). Secondly, for the depth-resolved determination of degradation effects derived from UV radiation together with the quantitative determination of the sulfur uptake derived from weathering experiments.
For LA-ICP-MS calibration, matrix-matched standards were prepared by spiking the polymer solutions with the respective amounts of 2,2′-dithio-dipyridine (Sigma-Aldrich, ≥ 99%) and following with an identical film preparation procedure to receive standards containing sulfur in the range of 20–5000 μg g−1.
Experiment | Imaging | Depth profiling |
---|---|---|
a The side of the squared spot was oriented parallel to the scan direction of the line scans. b The 50 μm side of the rectangular spot was oriented parallel to the scan direction of the line scans. | ||
Pattern | Image raster (9 × 9 mm2) | Line scan (8 mm) |
Spot size | 80 × 80 μm2 (square shape)a | 150 × 50 μm2 (rectangular shape)b |
Sample fluence | 6 J cm−2 | 1 J cm−2 |
Repetition rate | 50 Hz | 100 Hz |
Scan speed | 2 mm s−1 | 5 mm s−1 |
Overlap | 40 μm | 0 μm |
The laser ablation system control as well as the broadband LIBS data acquisition were performed with the software “ActiveView2” (version 1.5.0.36, ESL). The ICCD-LIBS data were acquired with “LightField®” (version 6.13, Teledyne Princeton Instruments) and the ICP-MS data with “Qtegra™” (version 2.10.3324.62, Thermo Fisher Scientific). A more detailed description of the measurements and data evaluation will be given in the respective parts of the Results and Discussion section.
Emission signal | Integration wavelength range [nm] |
---|---|
C(I) | 247.4–248.3 |
C2 Δν 0 | 513.7–517.7 |
CN | 387.4–388.6 |
H(I) | 651.7–661.5 |
O(I) | 776.1–778.4 |
Fig. 3 shows a microscopic image which was recorded before the measurement and qualitative images of a non-UV-treated and subsequently weathered multi-polymer sample for C, C2, CN, H, and O (broadband LIBS), O (ICCD-LIBS), and 34S (ICP-MS). The measured area and polymer assignments can be seen in the microscopic image (top left), the scale bar (bottom left) and color scale (bottom center) refer to the LIBS and ICP-MS images. Two small bubbles can be seen in the microscopic image. However, since no effect in the LIBS and ICP-MS images was observed, it can be assumed that they were located below the measured sample layer. Variations in the intensities for some of the single spectral descriptors (i.e. integrated emission line, molecular band, or 34S intensity, respectively) already indicate distinctiveness between the three investigated polymer types. However, for some descriptors (CN, H, O broadband), at least two of the polymer types cannot be discriminated satisfyingly. Further, regarding a discrimination between the three polymer types using single spectral descriptors pixel-wise, the outcome would be hampered by the present noise. Using multivariate chemometric evaluation can therefore improve the distinguishability considerably.
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Fig. 3 Microscopic, LIBS and ICP-MS images of a non-UV-treated, weathered multi-polymer film sample containing PI, PS, and PVP. |
The standardized LIBS data was used for a k-means cluster analysis, and the data points (i.e., pixels of the image) in each of the three resulting clusters were attributed a different color (PI: green, PS: red, PVP: blue). A Principal Component Analysis (PCA) was performed with the same data to visualize the contribution of the different spectral descriptors to the discrimination result. The data points of the PCA are colored using the pixel attributes derived from the k-means cluster analysis. Fig. 4 shows the resulting cluster image of the k-means cluster analysis using the respective color code, the Bi-plot of the PCA showing the contribution of the different spectral descriptors to the principal components 1 and 2 with a good cluster separation and minimal overlap, and a very satisfactory fit of the cluster image's transparent overlay with a microscopic sample image (see Fig. 3). The cluster image contains a very low amount of wrongly assigned pixels, which further are primarily located at the interfaces between the different polymer types. The presented results demonstrate that with the developed method, polymer discrimination can be performed using single-shot spectra combined with chemometric data treatment (k-means, PCA) with a spatial resolution of 40 μm.
While polymer classification using LIBS combined with chemometric data evaluation is already described in literature numerous times, it is typically performed as bulk analysis by averaging or accumulating a large number of spectra for each data point to improve signal-to-noise ratios. Additionally, such work has only been reported using higher wavelengths (e.g., 266 nm, 532 nm, 1064 nm),28 which typically have much higher pulse energy than the applied 193 nm laser. Additionally, higher wavelengths are typically accompanied by much higher ablation rates, crater depths, and less defined and even crater shapes. Especially for further pushing the spatial resolution (laterally and in depth) for the analysis of thin films, the applied 193 nm system offers more favorable ablation properties while additionally being better suited for simultaneous LA-ICP-MS measurement in terms of the formed particle aerosol. The only published work showing a spatially resolved polymer classification using LIBS was published by Brunnbauer et al. in 2020, using a 266 nm Nd:YAG laser and evaluating single-shot spectra recorded with a repetition rate of 10 Hz and 100 μm lateral resolution.29 In the present work, a repetition rate of 50 Hz was used, enabling faster imaging experiments, and the lateral resolution was improved to 40 μm. To the authors' knowledge, the work presented is the first to show a spatially resolved polymer discrimination using LIBS data acquired with a 193 nm laser.
The broadband spectra of the UV-treated multi-polymer sample do not show significant differences from the untreated one. However, significant differences could be measured in the oxygen signals recorded with the ICCD detector. Fig. 5 shows histograms of the oxygen signals recorded with the ICCD detector and the sulfur signals recorded via ICP-MS of the images of a weathered multi-polymer sample with and without prior UV treatment. The oxygen signals of the non-UV treated and weathered polymer films are the lowest for PS, significantly higher for PVP, and the highest for PI. The relative ranking is consistent with the amount of oxygen atoms per repetition unit (none in PS, one in PVP and five in PI). For all three polymer types, the oxygen signal intensity distribution of the UV-treated films is shifted to higher signal intensities compared to non-UV-treated films, indicating oxidation through the UV treatment in the ambient atmosphere – a finding which is consistent with published literature.30,31 In contrast, the ICP-MS data for sulfur indicates that the UV-treated polymers show a significantly lower uptake compared to the non-UV treated films. As can be seen in Fig. 5 for the non-UV treated films, PS shows the lowest, PI slightly higher and PVP the highest sulfur intensities. For the UV treated and weathered polymers, although significantly decreased, PVP still shows the highest intensity for sulfur. For PI the intensity decreased more than for PS through the UV treatment, changing the relative sulfur intensity ranking between the two of them to PI at the lowest and PS to slightly higher sulfur intensities.
The presented qualitative results already show an effect of the UV treatment on the polymer properties. However, since it can be assumed that the ablation rates vary between the polymer types, an adequate comparison between them is not possible. Further, the presented results do not include depth information. To investigate the depth that is affected by the UV-induced changes in the polymer composition, as well as the changes of the sulfur concentration with the sample depth, and to further enable a comprehensive comparison between the polymer types, the following section is dedicated to the optimized analysis of depth profiles and the quantification of the results for sulfur.
Matrix-matched standards for each polymer type were measured and evaluated using the same parameters as the depth profile measurements. Normalizing the signal to carbon, which represents a marker for the amount of polymer ablated, the calibration functions delivered correlation coefficients of R2 ≥ 0.99. Thus, differences in the ablation behavior and the sulfur response between the polymer types can be compensated, enabling quantitative results for sulfur and allowing a comparison between the different polymer types. Fig. 6 shows the depth profiles for the three investigated polymer types, simultaneously determining the quantitative amount of sulfur via LA-ICP-MS (top) and qualitatively determining oxygen via LIBS (bottom). Each plot shows results for an untreated polymer film serving as a reference, UV-treated and subsequently weathered sample, and a non-UV-treated and subsequently weathered sample. The unweathered reference samples do not show any uptake of sulfur. Therefore, the depth profiles show a constant level representing the bulk concentration of the used materials at approximately 70 μg g−1 for PS, 50 μg g−1 for PI, and 10 μg g−1 for PVP. In contrast, significantly increased sulfur concentrations were measured in the H2S weathered polymer films, showing a different uptake behavior in the different polymer types and between UV treated and non-UV treated polymer films. The non-UV-treated samples show a sulfur concentration of approximately 2.0 mg g−1 for PS and 1.6 mg g−1 for PI in the first ablated layer. In PS, the sulfur concentration decreases only gradually with the sample depth, showing still slightly more than 200 μg g−1 at the maximum measured sample depth of 1.5 μm. In contrast, in PI, the sulfur concentration is reduced to the blank level at a depth of 1 μm. This indicates a higher diffusion rate of H2S in PS than in PI. Even higher diffusion of H2S is observed into PVP, showing a sulfur concentration of about 20 mg g−1 distributed nearly constant from the surface to a depth of around 3.5 μm. The determined sulfur concentration in PVP exceeds the calibrated range (0.02–5 mg g−1) and is therefore considered a reasonable estimate of the true concentration. It can be observed that the uptake of sulfur is significantly reduced in the UV-treated samples of all investigated polymer types. The surface of PS and PI shows increased sulfur levels of approximately 800 μg g−1 and 400 μg g−1, respectively, quickly approaching to the blank sulfur concentration with increasing sample depth. For PVP, the sulfur uptake in the UV treated sample is reduced to 1.5–2.0 mg g−1, which refers approximately to factor of 10. In summary, the results demonstrate that PI shows the best performance regarding the application as a barrier coating in the tested exposure conditions and that UV treatment had a significant positive effect on the barrier characteristics of all investigated polymer types.
As can be seen in Fig. 6 for each polymer type, the oxygen signals of the non-UV-treated and subsequently weathered polymers are not significantly different from the untreated references. Therefore, the differences to the UV-treated samples can be assigned solely to the UV treatment, excluding effects of the weathering onto the observed oxygen signal intensities (e.g., uptake of water, uptake or loss of oxygen by potentially occurring chemical reaction). For PS, a strongly increased oxygen signal could be measured at the uppermost surface layer, and slightly increased levels down to a depth of 1 μm were observed. Below a depth of 1 μm, no oxidation could be determined. UV-treated PI shows only slightly increased oxygen intensities down to the total measured depth of 1.8 μm. PVP is not significantly different from the non-UV-treated sample, except for a considerably increased oxygen intensity in the uppermost layer. The extent of oxidation and the affected depth show a substantial variation between the investigated polymer types.
The results in this section could identify the affected sample depth of UV-induced polymer oxidation for the investigated polymer types and demonstrate the different diffusion behavior of H2S and the influence of the UV treatment on the diffusion behavior.
Analyzing a structured sample that contained all three polymer types, a desired polymer discrimination result could be achieved with a spatial resolution of 40 μm and chemometric evaluation of single-shot spectra, paving the way for creating a reference database and performing classification. This can be very beneficial for questions where the identification of polymer materials is required (e.g., plastic waste separation and recycling, environmental analytics, microplastics research) and the sample amount or size is limited (e.g., thin films, layered systems, micro structured samples, etc.). While the investigated polymer types are known in this work, mentioned applications for polymer analysis may lack that information. In such cases, the developed method could be applied for polymer identification. Moreover, knowledge of the polymer type enables the possibility of preparing or purchasing matrix-matched standards for subsequent quantitative LA-ICP-MS, e.g., analysis of elemental contents in quality control required to meet production specification or accumulation or dissipation of substances from or into the environment.
Qualitative data from the ICP-MS and the ICCD-LIBS showed differences in the sulfur uptake between the weathered polymer types and changes to the previously UV-treated samples regarding oxidation and sulfur uptake. Calibration of the ICP-MS using matrix-matched polymer standards with different spike levels enabled quantitative results for sulfur in the measured depth profiles. By compensation of matrix effects in ablation, particle transport, and ionization, this further enabled the comparison of the different polymer types to each other. The depth-resolved results revealed varying degrees of oxidation derived from the UV exposure and that the photo-induced oxidation is mainly observed at the uppermost sample surface. Different H2S diffusion profiles could be detected, and it was observed that the UV treatment significantly decreased the uptake of H2S in all of the investigated polymer types. The achieved sensitivity combined with high spatial resolution of 40 μm laterally and ranging from 150–360 nm in depth represent a substantial improvement compared to existing literature (100 μm laterally, 3.3–6.7 μm in depth),31 enabling an adequate analysis of thin polymer films in regard to the explored research question. The developed measurement methods combined with the testing equipment for sample exposure to controlled environmental conditions pose excellent tools to investigate the properties and degradation of polymer materials and coatings.
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