In-Hyuk Janga,
Won Jun Leea,
Daekwon Jina and
Ju Min Kim*ab
aDepartment of Energy Systems Research, Ajou University, South Korea. E-mail: jumin@ajou.ac.kr; Fax: +82-31-219-1612; Tel: +82-31-219-2475
bDepartment of Chemical Engineering, Ajou University, South Korea
First published on 16th November 2022
A wormlike micelle (WLM) solution is a complex fluid that forms when the surfactant concentration is high. It has rheological properties similar to those of polymer solutions. However, unlike polymer molecules, WLM chains possess the dynamic microstructure that can be reversibly broken and reassembled in flows. Therefore, the rheological properties and flow behavior of WLM solutions have attracted much attention owing to their unique dynamic microstructures. However, the effects of the flow history on the extensional rheological properties of WLM solutions remain unclear. In this study, the change in the extensional rheological properties of WLM solutions depending upon on their shear flow histories was investigated by combining the dripping-onto-substrate/capillary break-up extensional rheometry technique with a compressed gas flow (stop-flow) control method. This approach precisely controls the shear flow histories of the WLM solutions. The results revealed that the shear flow history has a substantial impact on elongational rheological properties such as relaxation time. They also showed that the effects of the characteristic shear rate are highly dependent on the surfactant concentration. We expect that the current findings can be applied to understand the extensional rheological properties of complex fluids in industrially relevant processes such as coating and printing.
Capillary-thinning of a fluid filament, which is induced by surface tension, occurs in various flow situations, such as saliva stretching between two fingers.9 Quantitative analysis of capillary-thinning and break-up dynamics yields the extensional viscosities and characteristic time scales related to complex fluids.9,10 For example, the capillary-thinning phenomenon between droplets formed during a jetting process from a nozzle has been used to determine the short relaxation times of weakly elastic solutions.11 Capillary break-up extensional rheometry (CaBER), which is commercially available, imposes a step strain on a complex fluid placed between two plates, causing capillary-thinning of the formed liquid bridge. Subsequently, the neck-thinning dynamics are captured with a laser-based micrometer or a high-speed camera.12 The benefit of the CaBER setup is that the capillary-thinning dynamics can be observed in the Eulerian framework without requiring fluid element tracking during its flow.12 However, for weakly elastic fluids with low viscosity [η (shear viscosity) < 20 mPa s; λ (relaxation time of a viscoelastic fluid) < 1 ms], measuring the extensional rheological properties is difficult because the capillary break-up occurs before the CaBER measurement.9,13 In addition, the initial step strain necessary for the formation of a liquid bridge in a CaBER experiment can significantly alter the equilibrium microstructure of the complex fluid, thereby influencing its elongational rheological properties.7,13
Dripping-onto-substrate (DoS)/CaBER was developed to overcome the limitations of conventional CaBER by bridging the liquid from the nozzle by dripping it onto the substrate.13,14 By lowering the dispensing speed of the liquid released from the nozzle, microstructure disruption can be minimized.13,14 The capillary-thinning and break-up processes are captured with a normal- or high-speed camera after the liquid bridge formation, and the thickness evolution of the fluid filament is obtained using an imaging processing technique.13,14 It has been demonstrated that the elongational properties of weakly elastic fluids with low viscosities (η < 20 mPa s; λ < 1 ms) can be measured using DoS/CaBER.13,15
In this study, we investigated the effects of the shear flow histories of WLM solutions on their elongational rheological properties by combining DoS/CaBER13 with a compressed gas-based flow (stop-flow) control technique.16 In the original DoS/CaBER method, a syringe pump is used to control the liquid flow rate from the nozzle; however, a long transient time is required to reach the steady state.16 In this study, we improved the original DoS/CaBER method by adopting the stop-flow technique,16 which controls the flow rate more accurately using a compressed gas than a syringe pump. In our experimental setup, the liquid first experiences the Poiseuille flow, and subsequently the elongational rheological properties are measured, mimicking practical flow conditions such as contraction flows. We showed that our novel experimental setup can be applied to demonstrate the significant impact of the shear (Poiseuille) flow history of a WLM solution on its elongational rheological properties.
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Fig. 1 Schematic of improved DoS/ CaBER experimental setup: flow rate from fluid reservoir to substrate is controlled by stop-flow method. |
Next, we characterized the shear rheological properties of the three different WLM solutions [50/25/100, 60/30/100, and 100/50/100 mM (CPyCl/NaSal/NaCl)] with the rotational rheometry at 23 °C. The shear viscosity [η()] of each WLM solution measured as a function of the shear rate (
) is shown in Fig. 3. The WLM solutions show a clear zero-shear viscosity (η0) region at low shear rates (
< 1), whereas they present a strong shear thinning behavior at high shear rates. The zero-shear viscosities of the WLM solutions are obtained using the Carreau model as follows:
![]() | (1) |
![]() | (2) |
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Fig. 4 Shear storage (G′) and loss (G′′) moduli as functions of angular frequency (rad s−1) for three different WLM solutions: (a) 50/25/100, (b) 60/30/100, (c) 100/50/100 mM (CPyCl/NaSal/NaCl). |
As shown in Fig. 5, we presented the representative images of the temporal evolutions of the filament necks observed for the three different solutions at the fixed imposed pressure (4.1 kPa) in the reservoir, when our current DoS/CaBER combined with stop-flow control system (SF-DoS/CaBER) was employed. Each neck shape generated between the nozzle and the substrate is a cylindrical, slender filament typical of a highly viscous or elastic fluid.9,14 This cylindrical neck shape differs from the conical neck shapes observed in inviscid and power-law fluids.9,14 In addition, the images show that the thinning rate decreases, and the pinch-off time increases with increasing concentration. The time evolutions of the neck shapes presented in Fig. 6 quantitatively show that the pinch-off dynamics decelerates as the surfactant concentration increases. The plots comprise at least two separate regions, which will ultimately form straight lines (elasto-capillary regions) in semi-log plots.
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Fig. 6 Time evolutions of normalized neck radii [R(t)/R0] for three different WLM solutions: 50/25/100, 60/30/100, and 100/50/100 mM (CPyCl/NaSal/NaCl). Every 50 data points, the average values with error bars obtained from three measurements are presented. Extensional relaxation times (λE) are determined by fitting the average values in elasto-capillary region using eqn (3) (refer to straight lines). Reservoir is subjected to constant imposed pressure of 4.1 kPa during all experiments, and R0 denotes outer radius of nozzle. |
For viscous fluids, in the initial neck-thinning stage, the evolution dynamics are determined by the competition between the capillary, gravity, inertial and viscous forces.9,23 As the diameter becomes thinner, the gravitational effects are irrelevant,23 and the thinning dynamics are determined by the competition between the inertial and viscous forces.9 The Ohnesorge number, Oh , is dimensionless number and denotes the relative ratio of the viscous-capillary
to Rayleigh (or inertio-capillary;
) time scales, where R0 denotes the outer nozzle radius (=D0/2).9,13 Clasen et al.24 demonstrated that the viscous force dominates the inertial force, and the dynamics of fluid filament thinning are determined by the balance of the viscous and capillary forces when Oh > 0.2.24 The current study corresponds to a viscous-dominant case because Oh > 4.0 for all the experimental conditions of the WLM solutions. The capillary-thinning dynamics of a Newtonian fluid follow the relationship of
under high-Oh number conditions, where tc is the pinch-off time, and R(t) is the neck radius of the fluid filament at time t.25 For power-law fluids with constitutive relationship η(
) = Kc
n−1 (n: power-law index, Kc: consistency index), R(t)/R0 is proportional to (tc − t)n when n > 2/3. However, there is no simple theoretical model to predict capillary-thinning occurrence for n < 2/3 because the filament shape violates the slenderness assumption.9,26,27 When elasticity dominates both inertial and viscous forces in a viscoelastic fluid, the elasto-capillary region appears as a straight line in a semi-log plot (see Fig. 6), as predicted by Entov and Hinch:10
![]() | (3) |
Subsequently, the changes in the extensional rheological properties were investigated based on the flow histories of the WLM solutions, as they flow from the reservoir to the nozzle through the tube. The representative images in Fig. 7 show that the imposed pressure in the reservoir for the 50/25/100 mM WLM solution alters the dynamics of capillary-thinning and pinch-off. The images correspond to the same diameter and the time interval between the selected images is Δt = 0.2 s. Moreover, the filament lifetime and the pinch-off time increase with increasing imposed pressure in the reservoir. The flow history in the tube as a function of the applied pressure is represented as a characteristic shear rate, and the results are summarized in Table 1 for the three different WLM solutions. The characteristic shear rate (c) is defined as
c ≡ Q/πRi3, where Q is the mean volumetric flow rate from the reservoir to the nozzle tip, and Ri is the inner radius of the nozzle. The Weissenberg number (Wi) is the relative ratio of the elastic to viscous forces defined as Wi = λM
c. The pressures applied to the WLM solutions with three different concentrations were intended to have similar levels of characteristic shear rates, i.e., (1)
c ≈ 20, (2)
c ≈ 300, and (3)
c ≈ 1000. The effects of the flow history on the dynamics of capillary-thinning and pinch-off are notably dependent on the WLM concentration, as shown in Fig. 8 [the labeled numbers denote the relaxation times (unit: s) of the corresponding curves]. At the lowest concentration (50/25/100 mM), the relaxation time significantly increased as the imposed pressure (or
c) in the reservoir increased. The extensional relaxation time also increased when Couette flow was imposed on WLM solutions prior to CaBER measurements.7 However, the relaxation time increased by no more than 20%, in contrast to the multifold increase observed in this study (50/25/100 mM WLM solution). The matching orientations of alignment of wormlike micelles by the Poiseuille flow and the elongational flow, whereas they are normal for the Couette flow case,7 can account for the discrepancy in the relaxation time increase. At the surfactant concentration of 60/30/100 mM, the capillary-thinning dynamics did not significantly change until the pressure reached 13.4 kPa. However, the dynamics of capillary-thinning notably decelerated when the pressure was further increased to 17.9 kPa. At the highest concentration of 100/50/100 mM, the pinch-off time decreased as the imposed pressure increased, whereas the relaxation times obtained in the elasto-capillary region were similar regardless of the imposed pressure. We also computed the transient extensional viscosities [ηE(ε)] as a function of the Hencky strain (ε) from the capillary-thinning dynamics data, where ηE(ε) and ε are defined as
and ε = −2
ln(R(t)/R0), respectively. The differential value for R(t) was obtained after its B-spline regression.29 The effect of the flow history on the extensional viscosity can be also seen in Fig. 9. All the transient extensional viscosities slightly changed until ε = 3, and subsequently increased considerably when ε was further increased. In addition, the effect of
c (or imposed pressure in the reservoir) on the extensional viscosity is similar to that on the capillary-thinning dynamics described before. At the lowest surfactant concentration (50/25/100), the elongational viscosity increased as the characteristic shear rate increased. For the 50/25/100 mM solution, it maintained a similar level until the imposed pressure = 13.4 kPa. However, when the pressure was further increased to 17.9 kPa, it abruptly increased. In contrast, the extensional viscosity slightly changed with increasing imposed pressure at the highest concentration (100/50/100 mM).
Solution (CPyCl/NaSal/NaCl) | 50/25/100 mM | 60/30/100 mM | 100/50/100 mM | ||||||
---|---|---|---|---|---|---|---|---|---|
Pressure [kPa] | 5.2 | 10.3 | 15.5 | 8.6 | 13.4 | 17.9 | 27.2 | 40.3 | 62.1 |
Mean volumetric flow rate [mL h−1] | 18.3 | 253.1 | 755.1 | 18.1 | 269.3 | 651.2 | 19.9 | 265.1 | 999.7 |
Characteristic shear rate [s−1] | 22.4 | 309.7 | 924 | 22.2 | 329.6 | 796.9 | 24.4 | 324.4 | 1223.4 |
Wi [—] | 3.6 | 49.6 | 147.9 | 5.3 | 79.1 | 191.3 | 9.7 | 129.8 | 489.4 |
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Fig. 8 Changes in normalized radius [R(t)/R0] of filament neck under various imposed pressure conditions in reservoir: (a) 50/25/100 mM, (b) 60/30/100 mM, (c) 100/50/100 mM. Every 50 data points, the average values with error bars obtained from three measurements are presented, and the relaxation times were determined by fitting the average values in the elasto-capillary region with eqn (3). Straight lines denote example regression lines in the elasto-capillary region, and number attached to each curve is extensional relaxation time (λE; unit: s). |
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Fig. 9 Transient elongational viscosities of WLM solutions having three different concentrations as functions of Hencky strain: (a) 50/25/100 mM, (b) 60/30/100 mM, (c) 100/50 /100 mM. |
At low surfactant solutions (50/25/100 and 60/30/100 mM), it is inferred from the current experimental results that the microstructure of the WLMs is aligned in the flow direction under the flow history in the tube, as predicted and observed in previous studies.30,31 This consequently increases the extensional relaxation time. In contrast, the capillary-thinning dynamics and their corresponding extensional viscosities are interesting at the highest concentration (100/50/100 mM) because capillary-thinning accelerates in the initial stage (short time interval from the start of capillary-thinning) with increasing imposed pressure. However, the relaxation time determined in the elasto-capillary region (final stage) does not change significantly even if c (or imposed pressure) is increased. One hypothesis that can account for these interesting behaviors at the highest WLM concentration is the shear banding formation,32 which might occur as the WLM solution flows through the tube. In this scenario, short WLMs form near the wall (high shear rate region),6,32 the draining progresses at the initial stage in the extensional flow, and the WLMs inside dominate the late-stage dynamics of elasto-capillary-thinning.
Finally, to compare the results of this study with those obtained using the conventional syringe pump,13–15 we conducted DoS/CaBER tests for the three different WLM solutions using a syringe pump (PHD ULTRA, Harvard). In the syringe pump experiments, after the WLM solutions were filled in the tube between the syringe and the nozzle tip, the liquids were dripped onto the substrate at the lowest possible flow rate. The pinch-off times were longer when the syringe pump, which has been typically utilized for DoS/CaBER experiments,13–15 was employed, compared to the experimental results at the lowest pressure at each surfactant concentration (Fig. 8). As observed in the glycerin–water mixture experiments, the prolonged pinch-off time in the syringe pump case can be attributed to the flow persisting from the nozzle even after the syringe pump is stopped.
In this study, we investigated changes in the extensional rheological properties of the WLM solution according to the surfactant concentration and the flow history, which showed that the extensional relaxation time and viscosity were significantly affected by them. These two properties increase monotonically with increasing surfactant concentration. However, the increase in the characteristic shear rate in the tube flow experienced prior to the onset of capillary-thinning at each concentration did not coincide with the increase in the relaxation time and elongational viscosity. This can be attributed to the formation of different microstructures owing to the tube flow, such as WLM alignment along the flow and shear banding, depending on the surfactant concentration.
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