Xusheng Chena,
Jian Zhenga,
Luming Lib and
Wei Chu
*a
aSchool of Chemical Engineering, Sichuan University, Chengdu 610065, China. E-mail: chuwei1965@scu.edu.cn
bInstitute for Advanced Study, Chengdu University, 610106, China
First published on 16th June 2022
The modification of silicon nanoparticles for lithium-ion battery anode materials has been a hot exploration subject in light of their excellent volume buffering performance. However, huge volume expansion leads to an unstable solid electrolyte interface (SEI) layer on the surface of the silicon anode material, resulting in short cell cycle life, which is an important factor limiting the application of silicon nanoparticles. Herein, a dual protection strategy to improve the cycling stability of commercial silicon nanoparticles is demonstrated. Specifically, the Si/s-C@TiO2 composite was produced by the hydrothermal method to achieve the embedding of commercial silicon nanoparticles in spherical carbon and the coating of the amorphous TiO2 shell on the outer surface. Buffering of silicon nanoparticle volume expansion by spherical carbon and also the stabilization of the TiO2 shell with high mechanical strength on the surface constructed a stable outer surface SEI layer of the new Si/s-C@TiO2 electrode during longer cycling. In addition, the spherical carbon and lithiated TiO2 further enhanced the electronic and ionic conductivity of the composite. Electrochemical measurements showed that the Si/s-C@TiO2 composite exhibited excellent lithium storage performance (780 mA h g−1 after 100 cycles at a current density of 0.2 A g−1 with a coulombic efficiency of 99%). Our strategy offers new ideas for the production of high stability and high-performance anode materials for lithium-ion batteries.
A number of solutions have been proposed to solve these problems, including nanosized silicon, compositing active Si with inactive components, exploring more suitable binders for Si and so on.17,18 The problem of pulverisation and fragmentation of silicon can be effectively alleviated by different structures of nanosized Si materials, such as nanoparticles,19,20 nanowires,21 nanotubes22 and porous spheres.23,24 Nanosized silicon exhibits excellent properties due to its large specific surface area, rapid transport of electrons and Li+, and great volume buffering capacity.8,25 From the perspective of material design, the combination of active component silicon and inactive component material is a more effective method.26–30 For example, Shen et al. used hydrothermal method to embed silicon nanoparticles into glucose carbon spheres to buffer the volume effect of silicon nanoparticles during charging and discharging through carbon matrix, and this Si/C composite sphere exhibited a steady capacity of 581 mA h g−1 after 100 cycles at 0.2 A g−1 (a capacity retention rate of 77.4% was achieved).31 This strategy of encapsulating silicon nanoparticles in a carbon matrix is of interest because of their good electrical conductivity. More importantly, it allows the silicon active material to be isolated from the electrolyte to avoid unstable SEI.32–34 However, owing to the uncontrollable volume expansion of silicon, the structure of silicon carbon composite is difficult to be completely preserved, and various structural designs for constructing the internal space have emerged, including yolk–shell,15 porous structures,35 etc. These methods are often accompanied by the etching of HF, the use of template agents and structures that are often not mechanically strong enough to be suitable for industrial calendering processes. As an alternative to carbon, titanium dioxide (TiO2) is of great interest, not only because it has the same rapid rate of lithium insertion as carbon and a very small volume expansion, but also because of its greater mechanical strength. Moreover, the higher operating voltage of TiO2 also avoids safety problems caused by the formation of dendritic lithium during cycling.36–38 For example, Cui et al. successfully used the TiO2 shell to realize the self-healing SEI for silicon nanoparticles, which confirms the strong mechanical strength and the ability of the TiO2 shell to stabilize SEI.39 Therefore, integrating the advantages of these strategies can address the challenges of silicon-based anodes if properly designed.
Inspired by previous studies, this study achieved stabilization of the surface SEI by controlling the expansion of Si nanoparticles through a dual protection strategy to enhance the cycling stability of silicon nanoparticles anode. The dual protection strategy, specifically, includes hydrothermal preparation of mesoporous spherical carbon from glucose solution and TiO2 layer on the surface. On the one hand, mesoporous spherical carbon not just buffered the volume expansion of the Si nanoparticles embedded in it, yet additionally gave high conductivity of electrons and Li+. On the other hand, the strong mechanical strength of TiO2 layer could further help to construct a stable SEI layer on the outer surface quickly, and furthermore upgrade the conductivity after activation. Based on such a structural design, Si/s-C@TiO2 composite exhibited 780 mA h g−1 after 100 cycles at a current density of 0.2 A g−1 with a coulomb efficiency of 99%. Our strategy offers new ideas for the large-scale development of silicon-based anode materials for high-performance lithium-ion batteries.
The specific surface area and pore size distribution of the silicon-free spherical carbon (s-C), Si/s-C and Si/s-C@TiO2 composites were characterized by the BET and BJH methods, respectively. It is obvious that nitrogen sorption isotherms of all the three samples exhibited typical IV curves with distinct H4 hysteresis loops with a fairly high adsorption capacity in the low-pressure range (Fig. 2a), implying the presence of a large number of microporous and mesopores in these samples, which was also confirmed by the relevant pore size distribution (Fig. 2b). The pore size distribution of Si/s-C@TiO2 showed a peak at around 3.6 nm (Fig. 2b inset), and the number of pores under this aperture is much more than spherical carbon (s-C) and Si/s-C. These mesopores accelerate Li+ and electron transport and relieve stress, thus improving electrochemical performance.40 Moreover, probably owing to the surface coating of TiO2, relative to the specific surface area of 285.6 m2 g−1 of Si/s-C composite, the specific surface area of Si/s-C@TiO2 composite was just 245.1 m2 g−1, which helped to improve the initial coulomb efficiency (CE) (Table S2†).41 The XRD patterns are shown in Fig. 2c to determine the phase changes of the composites during the preparation process. The diffraction peaks of 28.4°, 47.3°, 56.1°, 69.1° and 76.5° coordinated well with the highly crystalline Si (JCPDS card No. 27-1402) of (111), (220), (311), (440) and (331). And these showed that Si nanoparticles in Si/s-C@TiO2 composites and Si/s-C composites remain in its crystalline state after thermal and treatments. No diffraction peaks corresponding to TiO2 and graphitic carbon were observed in the XRD pattern, implying that the TiO2 and spherical carbon in the composites appeared as amorphous states. Fig. 2d shows the thermogravimetric (TG) curves of the composite. And the Si content of the sample was determined by burning the carbon matrix in the composite in air. Due to the partial oxidation of Si NPs, the weight of bare silicon samples increased by 10.0 wt%. The carbon content of Si/s-C and Si/s-C@TiO2 composites were about 67.9 wt% and 57.5 wt%, observed by the TG characterization, respectively. Therefore, the silicon content of Si/s-C composite was determined to be 32.1%. Since Si/s-C@TiO2 composite was ready on the basis of Si/s-C composite, they have a similar mass proportion of silicon to carbon. The silicon content of the Si/s-C@TiO2 composite was then calculated from the following equation:
The chemical composition of the Si/s-C@TiO2 composites was further determined by XPS characterization. The comparison of the XPS survey spectra of the Si NPs and Si/s-C@TiO2 composites is shown in Fig. 3a. Relative to the survey spectra of Si NPs, the survey spectra of Si/s-C@TiO2 composites presented an obvious Ti 2p peak at 457.95 eV. While the C 1s peak increased greatly, the Si 2S and Si 2p peaks decreased greatly. Since XPS is a surface analysis test characterization, it showed that silicon nanoparticles were well embedded in spherical carbon, and there was TiO2 protective layer on the outer surface. In addition, the corresponding element content of the Si/s-C@TiO2 composites by XPS is shown in Table S3.† The Fig. 3b shows the high-resolution spectrum of Ti 2p. The peaks at 459.38 eV and 465.06 eV correspond to Ti 2p 3/2 and Ti 2p 1/2 respectively, and the peak spacing of 5.70 eV also indicates that titanium was present as Ti4+ in TiO2.37 The high-resolution Si 2p and O 1s spectrum are shown in Fig. S3.† The peak at 99.74 eV in the high-resolution Si 2p spectrum corresponded to Si, while the peak at 103.10 eV corresponded to SiO2, probably due to the natural SiO2 layer produced on the surface of the Si nanoparticles by exposure to air. The peaks at 532.68 eV and 530.71 eV in the high-resolution O 1s spectra corresponded to SiO2 and TiO2 respectively, again confirming the presence of SiO2 and TiO2 layers on the surface of the Si/s-C@TiO2 composites.
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Fig. 3 (a) XPS survey spectra of Si NPs and Si/s-C@TiO2 composites; (b) high resolution XPS spectra of Ti 2p. |
To assess the lithium storage characteristics of Si/s-C@TiO2 composite, a series of electrochemical tests were performed. The lithium/delithium performance of the electrodes were first tested by CV to characterise the discharge/charge process of the electrodes. The primary discharge processes (Si-alloying) of the Si/s-C@TiO2 (Fig. 4a) showed the broad cathode peak at <0.7 V and the sharp peak beneath 0.1 V, corresponding to the construction of the SEI layer and the alloying of crystalline silicon and lithium during first lithium insertion process, respectively. And it was also observed that in the latter cycle there was not only a peak at <0.1 V but also an additional characteristic peak at ∼0.2 V, which was due to the phase transition of silicon from the crystalline to the amorphous state after the Initial alloying reaction. Accordingly, two distinct anode peaks appeared near 0.31 V and 0.48 V during charging, derived from the transformation of LixSi de-alloying to amorphous silicon, which is similar to those previously reported.42,43 More significantly, there was an exceptional anode peak at 1.40 V (Fig. 3a inset) that appeared in the initial discharge scan was originated from the irreversible phase transition from the amorphous TiO2 to Li2Ti2O4, which again confirmed the existence of amorphous TiO2 shell. And the amorphous TiO2 shell produces lower diffusion resistance and faster transport of lithium ions compared to crystalline TiO2.37 Cyclic voltammetry measurements were also performed on bare Si NPs electrodes for comparison purposes (Fig. 4b). After the first cycle, the cathode peak on the discharge cycle curve shifted significantly to the left, which can be made sense of by the larger polarisation of the Si NPs electrodes, resulting in poor reversible stability. Anyway, the CV curves of the Si/s-C@TiO2 electrode were not significantly shifted after the first cycle and the peak intensity was more stable, indicating enhanced cyclic performance in the subsequent cycles.44
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Fig. 4 Cyclic voltammetry curves for the first five cycles of (a) Si/s-C@TiO2 and (b) Si NPs (inset: enlargements of indicated voltage ranges). |
Fig. 5a shows the charging and discharging curves of Si/s-C@TiO2 composite after different number of cycles (100 mA g−1 for the initial cycle and 200 mA g−1 for 2nd to 100th cycles). A plateau of <0.7 V was evident in the initial discharge curve and vanished in the following cycles, which was related to the generation of the SEI layer on the electrode and was consistent with the CV results. The long plateau of about 0.1 V corresponded to the alloying reaction of crystalline silicon with Li+, which was shifted to about 0.25 V in the following cycles because of the higher working potential of amorphous silicon. The initial discharge and charge capacities of the Si/s-C@TiO2 composite were 1805 mA h g−1 and 1145 mA h g−1, respectively, and its coulombic efficiency was 63.4%. Large irreversible capacity loss in the initial charge/discharge, which was related to the construction of the SEI layer and the trapping of excess Li+ by spherical carbon with large specific surface area during the first lithium insertion process, which was associated with the spherical carbon with a well-developed pore structure.45 This was evidenced by the first charge and discharge process of pure spherical carbon (Fig. S4†). After the initial discharge of Si/s-C@TiO2, the charge/discharge curves afterwards were highly overlapping, indicating a critical decrease of its irreversible capacity as well as the stability of the SEI layer. Fig. 5b exhibits the comparison of the cycling stability of commercial Si NPs anode and Si/s-C@TiO2 composite. Commercial Si NPs anode showed severe capacity degradation during cycling, with a secondary discharge capacity retention rate of just 10.8% after 100 cycles, resulting in a final specific capacity of 219 mA h g−1. Furthermore, it was achieved with a new sodium carboxymethyl cellulose binder, which is considered to be a good binder for Si anodes.46 In contrast, the reversible capacity of the Si/s-C@TiO2 electrode was increased to 780 mA h g−1 with a secondary discharge specific capacity retention of 83.1% after 100 cycles. In addition, the coulomb efficiency of the electrode reached 98% in the fourth cycle and remained more than 98% in the following cycles. The excellent coulombic efficiency and cycling stability could be abstracted as the following excellent characteristics: (1) the spherical carbon provided a high-speed conductive channel for the Si NPs, making most Si NPs electrochemically active; (2) the encapsulated carbon matrix buffered the severe volume expansion of the Si NPs, allowing the main SEI layer to be generated on the external surface of the composite rather than on the surface of the Si NPs, consequently guaranteeing the integrity and steadiness of the electrode structure and SEI layer; (3) the strong mechanical strength of the TiO2 shell layer further ensured the stability of the SEI layer on the outer surface of the electrode. Furthermore, the Si/s-C@TiO2 electrode exhibited excellent rate performance. As displayed in Fig. 5c, it achieved reversible capacities of 898 mA h g−1, 807 mA h g−1, 681 mA h g−1, and 588 mA h g−1 at 0.2 A g−1, 0.4 A g−1, 1.6 A g−1, and 3.2 A g−1, respectively, significantly greater than the Si/s-C electrode without the TiO2 shell coating. Additionally, once the current density had finally returned to 0.2 A g−1, the capacity of the Si/s-C@TiO2 composite could reach 776 mA h g−1 in the 50th cycle (86% of the first segment), indicating full recovery and stability in the following cycles. This outstanding rate performance was credited to the large specific surface area and mesoporous structure, which ensured complete penetration of the active substance and high conductivity of electrons and Li+. In order to reveal the importance of spherical carbon and TiO2 shell in Si/s-C@TiO2 composites, cycling tests were carried out using the same current density for two electrodes-TiO2 directly encapsulated Si NPs (Si@TiO2) and a spherical carbon encapsulated silicon–carbon composite without TiO2 shell (Si/s-C) (Fig. 5d). It could be noticed that the specific capacity of Si@TiO2 dropped significantly after few cycles owing to the lack of the conductive matrix and volume buffer provided by the carbon matrix. Meanwhile, relative to 83.1% capacity retention of Si/s-C@TiO2 electrode, the Si/s-C electrode achieved a capacity retention of 61.3% after 100 cycles, mainly attributed to the somewhat low CE in the initial 20 cycles. It indicated that the presence of TiO2 layer helped the generation of electrode stabilized SEI layer.
The charge transfer kinetics of the Si/s-C@TiO2 as well as the Si/s-C and Si NPs electrode were studied by EIS. Fig. 6a demonstrates the Nyquist plots of Si/sC@TiO2, Si/s-C and Si NPs electrodes before cycling. The semicircle in the high frequency region is caused by the interfacial charge transfer resistance,47–49 and the corresponding fitted values were listed in Table S4.† It could be seen that the unactivated Si/sC@TiO2 composite had the highest Rct, which was related to the low electrical conductivity of TiO2. The slope line in the low frequency region was related to the diffusion behaviour of Li+ in the electrode. From Fig. 6b, it could be seen that the slopes of the Si/s-C and Si/s-C@TiO2 composites were below the Si NPs, demonstrating facile diffusion kinetics of lithium ions in electrode,50 which was due to the rich mesoporous structure of the spherical carbon. After 100 cycles, Nyquist curves were further obtained to assess the condition of the electrodes after cycling. As shown in Fig. 6c, the Nyquist plot after 100 cycles had two additional semicircles in the high frequency region and low frequency region, which were derived from the current conductance behaviour at the transition between electrode and current collector and the construction of the SEI layer, respectively.51 It was significant that the Si/s-C@TiO2 composite demonstrated the lowest charge transfer resistance (Rct) value of 17.53 Ω in contrast to the high Rct in the initial state, which was due to the excellent conductive substrate originated from the spherical carbon and activated TiO2 shell. For the Si/sC@TiO2 electrode, the Nyquist plots were almost overlapped during cycling, indicating that the impedance induced by the SEI layer remained essentially unchanged or even decreased to some extent, indicating the construction of a stable and thin SEI layer (Fig. 6d).
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Fig. 6 (a) Nyquist plots of the Si NPs, Si/s-C and Si/s-C@TiO2 composites in fresh state and the equivalent circuit model used for fitting; (b) corresponding liner fits (relationship between Z′ and ω−1/2) in low-frequency region originated from Fig. 5 (a); (c) Nyquist plots of the three electrodes above after 100 cycles, and (d) the Nyquist plots of the Si/s-C@TiO2 composite after different cycles. |
XPS surface test analysis of post-cycled Si NPs and Si/s-C@TiO2 electrodes was carried out to show the specifics of the SEI layer on the electrode surface after cycling. Fig. 7 showed the high-resolution C 1s, O 1s, f 1s, Si 2p, Li 1s and Ti 2p spectra after 100 cycles. In the C 1s spectrum of Fig. 7a, the peak at 284.80 eV was the C–C bond, which was due to hydrocarbon contamination of the surface. The peak at 286.26 eV was due to residues of the ether used to clean the electrodes. The peaks at 288.15 eV and 289.59 eV represented carbonaceous substances such as OC–O, CO3, which were the main components of the SEI layer.52 These peaks may also be from the sodium carboxymethyl cellulose used as the binder. Fig. 7b represented the F 1s spectrum of the electrodes after cycling. The peak at 685.32 eV marked the presence of LiF and the intensity of the LiF peak on the Si/s-C@TiO2 electrode was much greater than that of the Si NPs electrode. While the peak at 687.72 eV indicated LixPFy, which was obtained from the decomposition of LiPF6 in the electrode solution. The presence of LiF in the Si/s-C@TiO2 electrode after cycling was also confirmed by the peak at 55.72 eV in the Fig. 7c Li 1s spectrum. The peak at 55.06 eV in Fig. 7c Li 1s spectrum and the peak at 531.57 eV in Fig. 7d O 1s spectrum confirmed the existence of Li2CO3 in the cycled Si NPs electrode. The peak at 532.40 eV in Fig. 7d O 1s spectrum corresponded to the Si–O bond, which indicated that the naturally oxidised SiO2 layer is still present on the Si surface in the electrode cycling. The peak at 102.52 eV in Fig. 7e Si 2p spectrum corresponded to the substance LixSiOy, which was an important component of the SEI film, indicating the presence of a dense SEI layer on the surface of the electrode, similar to a metal oxide coating, which improves the alloying reaction of silicon with lithium.53 As can be seen from Fig. 7f Ti 2p spectra, there were no obvious peaks of elemental Ti on the surface of the Si/s-C@TiO2 electrode after cycling. This was because elemental Ti will no longer be observed by XPS after cycling when the electrode surface was covered with SEI film. As shown above, the cycled Si/s-C@TiO2 composite electrode exhibited a large amount of LiF, which has been reported by a large number of researchers to be associated with the SEI film that enhances the cycling stability of the silicon anode, and the high concentration of LiF may also be associated with the FEC additive added to the electrolyte.54,55 In contrast, the Si NPs electrode after cycling exhibited a very weak LiF signal, which was replaced by a higher Li2CO3 signal, also an important component of the SEI layer, which was more stable chemically and easier to form. The lower LiF signal may be due to the huge volume expansion of the Si NPs, which made it difficult to stabilise the LiF. In addition, Fig. S5† showed XPS survey spectra of two electrodes after cycling. In addition to the F 1s, O 1s, C 1s, Si 2p and Li 1s spectra mentioned above, peaks for P 2s, P 2p and Na 2s were also observed, which were attributed to the LixPFy produced by the decomposition of the electrolyte and the binder sodium carboxymethyl cellulose, respectively.
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Fig. 7 High resolution XPS spectra of (a) C 1s, (b) F 1s, (c) Li 1s, (d) O1s, (e) Si 2p and (f) Ti 2p of Si NPs and Si/s-C@TiO2 after 100 cycles. |
To further understand the enhanced cyclic stability of electrodes, SEM tests were carried out on three electrodes before and after 100 cycles to verify the connection between stable structure and cycling stability of the electrodes. As shown in Fig. 8a–c, the surface of all the three electrodes were flat and compact at the fresh state. After 100 cycles, as displayed in the Fig. 8f, the Si/s-C@TiO2 electrode retained its original structure after cycling with no significant morphological damage, which was owing to the rigid TiO2 layer in the coating and spherical carbon to buffer the expansion of active Si NPs, which greatly supported the stability of the structure. However, in the absence of a TiO2 layer, the Si/s-C composite demonstrated a certain degree of pulverization after 100 cycles due to volume effect, as displayed in Fig. 8e. In addition, the pure Si NPs anode showed significant fracture after cycling (Fig. 8d), which might be brought about by uncontrollable volume expansion. Moreover, the surface of the Si/s-C@TiO2 electrode after cycling was covered with a stable SEI layer confirmed by the region in the circle in Fig. 8f, further demonstrating the stability of the structure during cycling.56 SEM images of Si/s-C@TiO2 electrode in the delithiated state before and after 1000 cycles were further taken. As shown in Fig. S6,† the surface of the Si/s-C@TiO2 electrode before cycling appeared porous due to the support of the spherical carbon. While after cycling, the surface of the electrode presented a dense state due to a certain volume expansion and the coverage of the surface SEI film, but there were no obvious cracks. As can be seen from the enlarged view in the inset, the spherical state of the Si/s-C@TiO2 nanostructure still appeared to remain intact after 1000 cycles, and the stable SEI film covering the surface can be seen. These further demonstrated the stability of the Si/s-C@TiO2 electrode structure.
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Fig. 8 SEM images of (a) Si NPs, (b) Si/s-C and (c) Si/s-C@TiO2 before cycling; SEM images of (d) Si NPs, (e) Si/s-C and (f) Si/s-C@TiO2 after 100 cycles. |
Footnote |
† Electronic supplementary information (ESI) available. See https://doi.org/10.1039/d2ra02007f |
This journal is © The Royal Society of Chemistry 2022 |