Mai Higuchi‡
,
Mizuri Yaguchi‡,
Miru Yoshida-Hirahara,
Hitoshi Ogihara
* and
Hideki Kurokawa
Graduate School of Science and Engineering, Saitama University, 255 Shimo-Okubo, Sakura-ku, Saitama 338-8570, Japan. E-mail: ogihara@mail.saitama-u.ac.jp
First published on 21st February 2022
Perovskite-type oxides have impacted various research fields, including materials and energy science. Despite their vast potential in various applications, general and simple synthesis methods for nano-perovskites remain limited. Herein, various nano-perovskites were synthesized by a facile approach involving the use of nanocarbons. The calcination of the nanocarbon deposited with metal salts yielded nano-perovskites, emulating the morphology of nanocarbons. The accumulation of precursors (i.e., metal salts) on the surface of the nanocarbon during the evaporation of the solvent is the key step in which the precursors are homogeneously mixed prior to calcination. The homogeneity of the precursors facilitated low-temperature calcination that resulted in the formation of nano-perovskites. Various nano-perovskites, including LaMnO3, LaCoO3, LaFeO3, LaNiO3, LaAlO3, LaGaO3, CaMnO3, BaMnO3, SrMnO3, La0.7Sr0.3FeO3, La2CuO4, and Ca2Fe2O5, were successfully synthesized, demonstrating the simplicity and novelty of the method for the general synthesis of nano-perovskites.
The sol–gel method is a wet process that has been developed based on the aforementioned strategy.10–13 Typically, a chelating reagent (e.g., citrate) and a polyol are used to crosslink A- and B-site cations and form a gel with uniformly distributed metal cations. The low-temperature calcination of the gel yielded nanosized perovskites. In addition to the sol–gel method, other solution-based approaches, such as coprecipitation,10,14,15 combustion,16–18 flame-spray,19–22 and microemulsion methods,23,24 have been explored. Recently, other novel processes to synthesize nano-perovskites have also been reported, such as solid-state gelation and molten-salt-protected pyrolysis.25–28
Our research group has developed a new strategy, the precursor accumulation (PA) method, to synthesize nanostructured oxides (Scheme 1).29–34 Typically, a metal precursor solution is dropped onto the nanocarbon powder, followed by solvent evaporation, which leaves the precursor on the surface of the nanocarbon. Subsequently, the calcination process removes the nanocarbon, yielding nanostructured oxides that emulate the nanocarbon morphology. Using nanocarbons as the carbon source, the PA method has enabled the synthesis of monoxide nanotubes (SiO2, Al2O3, ZrO2, NiO, Fe2O3)29,30 and perovskites (LaMnO3).31 Recently, we reported the synthesis of LaCoO3 by the PA method and clarified that the impurities contained in the carbon sources negatively affect the formation of LaCoO3.34 However, it was still unclear if the PA method can be applied to synthesize versatile perovskites. As mentioned earlier, there are various methods for the synthesis of nano-perovskites; however, general and straightforward routes are still limited. Herein, we demonstrate that the PA method could be an effective approach for the facile synthesis of a wide variety of nano-perovskites.
Thermal gravimetry/differential thermal analysis (TG/DTA) was performed using a DTG-60 (Shimadzu Corp.). Under flowing air, the sample was heated to 1073 K at 10 K min−1.
Nitrogen adsorption/desorption measurements were performed on a Belsorp II (MicrotracBEL) sorption analyzer at 77 K. Before the measurements, samples were degassed under vacuum at 573 K for 30 min. The specific surface area was calculated using the Brunauer–Emmett–Teller equation.
Field emission scanning electron microscopy (FE-SEM) images were obtained using an S-4800 (Hitachi High-Technologies Corporation) operated at 15 kV. Before the SEM measurements, the samples were coated with a few nanometers of Pt–Pd to reduce charge accumulation.
Transmission electron microscopy (TEM) was performed on a Tecnai G2 20 (FEI Co.) instrument operated at an acceleration voltage of 200 kV. The sample was ultrasonically dispersed in ethanol, and a few drops of the suspension were deposited onto carbon-coated copper TEM grids. After drying the grids in air, the TEM measurements were performed.
Scanning transmission electron microscopy (STEM) and energy-dispersive X-ray spectroscopy (EDX) were performed on a JEM-ARM200F-B (JEOL Ltd, Japan) instrument operated at an acceleration voltage of 200 kV. The sample for STEM/EDX analysis was prepared using the following procedure: La(NO3)3·6H2O and Mn(NO3)2·6H2O were accumulated on the CNFs using the procedure described in Section 2.2. The sample was calcined in air at 573 K, in which the CNFs were not combusted, and the metal nitrates were partly decomposed. The purpose of calcination is to avoid the dissolution of metal nitrates during sonication in ethanol. The accumulation/calcination process was repeated five times to intensify the EDX signal. The sample was then ultrasonically dispersed in ethanol, and a few drops of the suspension were deposited onto carbon-coated copper TEM grids. After drying the grids in air, STEM/EDX measurements were performed.
Fig. 1 shows the XRD patterns of the prepared samples (LaMnO3, LaCoO3, LaFeO3, LaNiO3, LaAlO3, LaGaO3, CaMnO3, BaMnO3, SrMnO3, and La0.7Sr0.3FeO3). Distinct peaks of the perovskite structure (ABO3) are observed. In addition, brownmillerite (Ca2Fe2O5) and Ruddlesden–Popper (La2CuO4) phases were observed. Although tiny peaks for other oxides such as La4Ga2O9 and Ca2Mn3O8 were observed, they were minor phases. Table 1 lists the physicochemical properties of the synthesized perovskites. The crystallite sizes estimated from the XRD patterns were in the range of 13–48 nm, indicating that the perovskites consisted of nanocrystallites. The specific surface area ranged from 4 to 44 m2 g−1, which is comparable to that of nano-perovskites synthesized by conventional liquid-phase methods (Table S2†). Furthermore, the adsorption/desorption isotherm for LaMnO3 showed a typical type II isotherm (Fig. S1†), indicating that LaMnO3 has no micro- or mesopores. These results strongly suggest that the PA method yields a wide variety of perovskites with high surface areas. The loading of perovskites to the carbon source can be estimated by the weight of the used carbon and the formed perovskites. For example, 54 mg of LaNiO3 were obtained when 201 mg of KB were used, indicating that the loading of LaNiO3 to KB was 21 wt%. For the other samples, the loadings of the perovskites were approximately 20 wt%.
Perovskite | Crystallite size (nm) | Specific surface area (m2 g−1) |
---|---|---|
LaMnO3 | 13 | 44 |
LaCoO3 | 24 | 24 |
LaFeO3 | 20 | 36 |
LaNiO3 | 16 | 7 |
LaAlO3 | 29 | 24 |
LaGaO3 | 35 | 4 |
La2CuO4 | 48 | 4 |
CaMnO3 | 37 | 5 |
Ca2Fe2O5 | 35 | 32 |
BaMnO3 | 37 | 9 |
SrMnO3 | 28 | 10 |
La0.7Sr0.3FeO3 | 15 | 33 |
Fig. 2 shows SEM images of KB and the synthesized perovskites. KB is composed of nanoparticles of approximately 20–50 nm (Fig. 2a). The synthesized SrMnO3 and LaMnO3 using KB were nanoparticles (Fig. 2b and c), and the other perovskites also exhibited nanoparticle structures (Fig. S2†). In contrast, the perovskites prepared using CNFs exhibited a fibrous morphology. For example, LaFeO3 was observed (Fig. 2d) with a fibrous morphology (d ∼ 100 nm) similar to that of the CNFs (Fig. S3a†). The TEM image (inset: Fig. 2d) clearly shows that LaFeO3 is a nanotube, indicating that the CNFs acted as a template. The other perovskites also possessed fibrous structures (Fig. S3b–f†). It should be noted that perovskite structures and high surface areas were observed in all samples prepared using CNFs (Fig. S4 and Table S3†), and the perovskite nanoparticles prepared using KB were not hollow structures (Fig. S5†). From Fig. S5,† we can see that the lattice fringe of LaMnO3 and the size of LaMnO3 crystallite was approximately 10 nm, which was almost the same as the crystallite size calculated from the XRD pattern (13 nm shown in Table 1). The notable effect of the carbon source on the morphology of perovskites suggests that perovskite synthesis proceeds with the aid of nanocarbons. As discussed later, the precursors accumulate on the surface of the nanocarbon, so that the corresponding perovskites inherit the morphological characteristics of the nanocarbon after its removal.
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Fig. 2 SEM images of (a) KB, (b) SrMnO3, (c) LaMnO3, and (d) LaFeO3. Inset of (d): TEM image of LaFeO3. Carbon sources: KB (b and c), and CNFs (d). |
In order to explain the role of nanocarbons, perovskite synthesis was attempted without using a carbon source. Although some samples exhibited perovskite structures, impurity phases (La(OH)3, La2O3, BaCO3, and SrCO3) dominantly formed in the rest (Fig. S6†). Furthermore, the specific surface areas of these samples were lower than those of the perovskites prepared using nanocarbons (Table S4†) because of the larger particles (Fig. S7†). Thus, by comparing the physicochemical properties of the samples prepared with and without nanocarbons, it can be concluded that nanocarbons are indispensable for the synthesis of nano-perovskites.
Microscopic analyses were performed to study the distribution state of the precursors on the nanocarbons. Lanthanum and manganese nitrates were deposited on the surface of the CNFs and calcined at 573 K without combustion of the CNFs. Fig. 3 shows the STEM and EDX images of the samples. In the EDX elemental mappings (Fig. 3b–d), the signals for La and Mn evenly overlapped with those for C, indicating that the different metal precursors did not segregate on the carbon. These results strongly suggest that the different precursors were homogeneously deposited on the CNFs via the PA method.
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Fig. 3 STEM (a) and EDX elemental mapping images for (b) C, (c) La, and (d) Mn. The processes of nitrate deposition and calcination at 573 K were repeated 5 times prior to STEM/EDX analyses. |
Furthermore, the pre-mixing of precursors on nanocarbons prevented the formation of impurity phases. Fig. 4 shows the XRD patterns of the samples synthesized from a mixture of lanthanum and manganese nitrates (a–d), lanthanum nitrate (e), and manganese nitrate (f) deposited on KB. It was observed that the calcination at 793 K did not provide a perovskite structure, and the peaks of LaMnO3 only appeared at 823–873 K. Regardless of the calcination temperature, no impurity phases such as single oxides were observed. It should be emphasized that samples (e) and (f) calcined at 793 K exhibited distinct diffraction peaks of Mn2O3, Mn3O4, and (LaO)2CO3. The XRD patterns demonstrated that under the same conditions in which a single precursor turned into a single oxide or carbonate (samples (e) and (f)), the simultaneous deposition of both precursors yielded only a perovskite structure (sample (a–c)). As shown earlier in the STEM/EDX images, the two precursors remained homogeneously mixed on the surface of nanocarbon, that is, the precursors did not segregate. It is clear that under such conditions, the formation of perovskite from different cations is more likely to occur than the aggregation of identical ions to form single metal products.
Based on the characterization results, we propose a synthesis mechanism for the PA method (Scheme 2). In this method, a solution of different precursors was dropped onto the nanocarbon substrate, and the solvent was evaporated. During the evaporation process, the precursors were left on the surface of the nanocarbon. STEM/EDX analyses suggested that the precursors were homogeneously mixed on the surface of the nanocarbons. XRD analyses indicated that the mixed state of the precursors prevented the aggregation of single precursor ions, which could otherwise form impurity phases such as single metal oxides. The homogeneity of the precursors results in the formation of mixed oxides (i.e., perovskites) because, similar to the sol–gel method, the mixed state of precursors helps to form perovskites during low-temperature calcination. In addition, without the carbon substrate, impurity phases were formed (Fig. S6†), indicating the significant role of nanocarbon in homogenizing the precursors.
The other significant effect of nanocarbon is the control of the morphology of perovskites. The perovskites exhibited a morphology similar to that of the carbon sources (Fig. 2, S2, and S3†) because the precursors on the nanocarbons were converted into perovskites (Scheme 2). By emulating the morphology of the carbon source, the formed perovskites showed nanostructures such as nanoparticles or nanotubes with a high surface area.
Fig. S8† shows TG/DTA for KB and precursor/KB samples. The accumulation of metal salts affects the combustion behavior of the KB. An exothermic peak was observed for the combustion of KB at 935 K, which shifted to a lower temperature (620–710 K) in the presence of the precursors. This shift indicates that the metal salt precursors promoted the combustion of KB. Considering the fact that the formation of LaMnO3 occurred at temperatures ≥ 823 K (XRD patterns; Fig. 4) and the combustion of KB was complete well within 773 K for the (La + Mn)/KB sample (TG/DTA profile), it can be stated that KB entirely disappeared before the formation of the perovskite structure. This fact supports the following assumptions: (1) the heat of combustion of the carbon source does not affect the formation of the perovskite structure, and (2) the carbon source does not remain in perovskites; thus, the high surface area of the perovskites cannot be ascribed to the carbon sources. Indeed, the TG profile of LaMnO3 exhibited no weight loss (Fig. S9†), indicating that LaMnO3 does not contain a carbon source.
Finally, it is essential to highlight the differences between PA and conventional wet methods. The fundamental difference is that the PA method does not rely on chemical reactions to homogenize the precursors. For example, in the sol–gel method, chelating reagents and polyols are used for complex formation and polycondensation reactions, which results in a gel with homogeneously mixed precursors.11 The coprecipitation method requires chemical agents such as sodium hydroxide,14 while organic compounds such as glycine are necessary for combustion methods.18 In contrast, the PA method requires only the metal salts and nanocarbons. Therefore, the novelty of this method is the use of nanocarbons instead of chemical reagents to facilitate the mixing of the precursors.
Furthermore, the deposition of precursors on nanocarbons imparts the PA method the simplicity of producing a variety of perovskites. Because the physical deposition process is hardly affected by the type of precursor, it can be assumed that various precursors can be homogeneously deposited on the nanocarbon without the need for precise control over the preparation conditions.
The salient features of the PA method are as follows: (1) no specific reagent is required except for the metal salts and commercially available nanocarbon, (2) no special equipment is required, and (3) no harsh conditions are involved as the process occurs at moderate temperature and atmospheric pressure.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d1ra08357k |
‡ These authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2022 |