Oratai Jongprateep*ab,
Chitlada Mani-lataa,
Yosita Sakunraka,
Krittanant Audcharuka,
Tithametha Naraponga,
Kasidit Janbooranapinija,
Siraprapa Pitiphattharabunac,
Amornrat Lertworasirikula,
Apirat Laobutheea,
Naris Thengchaisrid,
Hiroharu Ajiro
e,
Hiroaki Yoshidae and
Gasidit Panomsuwan
*ab
aDepartment of Materials Engineering, Faculty of Engineering, Kasetsart University, Bangkok, Thailand. E-mail: gasidit.p@ku.ac.th; fengotj@ku.ac.th
bInternational Collaborative Education Program for Materials Technology, Education, and Research (ICE-Matter), ASEAN University Network, Southeast Asia Engineering Education Development Network (AUN/SEED-Net), Bangkok, Thailand
cProgram of Sustainable Energy and Resources Engineering, Faculty of Engineering, Kasetsart University, Bangkok, Thailand
dDepartment of Companion Animal Clinical Sciences, Faculty of Veterinary Medicine, Kasetsart University, Chatuchak, Bangkok, Thailand
eDivision of Materials Science, Nara Institute of Science and Technology, Ikoma, Nara, Japan
First published on 22nd December 2021
In the coronavirus disease 2019 pandemic, protective clothing is required for medical staff at risk of infection. This study proposes functional smart fabrics with antimicrobial and water-repellent properties, using titanium dioxide (TiO2) and fluoropolymer-based precursors as coating materials. Experimental results indicated a uniform distribution of TiO2 particles with an average size below 200 nm throughout the fabric. A zone of inhibition test revealed that the fabric inhibited bacterial growth, specifically of Staphylococcus aureus and Klebsiella pneumoniae, before and after 10 wash cycles of the fabric. In wetting angle measurements, the contact angles of water droplets on the fabric ranged from 120° to 139°. A water repellency test confirmed that the coated fabrics retained their water-repellent property after 10 wash cycles.
Metal oxides are effective against bacteria, fungi, algae, protozoa, and viruses.1 Due to its high reactivity, nontoxicity, chemical stability, and low cost, titanium dioxide (TiO2) is exploited in various applications including cosmetics, food coloring, photovoltaic cells, catalytic hydrogenation and degradation of organic pollutants, and antimicrobial applications.2 The microbial killing ability of TiO2 was demonstrated by Fujishima and Honda3 and Tsuang et al.4 The efficiency of TiO2 in catalytic and antimicrobial activities is thought to be significantly influenced by the chemical composition and particle size of the catalyst.5 The size of the active reaction sites is a crucial affecter of catalyst efficiency. Especially, increasing the specific surface area enhances the photocatalytic and antimicrobial reactivity of catalysts.6,7 For this reason, TiO2 nanoparticles are favorable for photocatalytic and antimicrobial applications.
Chemical composition also affects the photocatalytic and antimicrobial performance of TiO2. As a polymorphic material, TiO2 comprises three crystal structures: anatase (tetragonal), rutile (tetragonal), and brookite (orthorhombic). The existence of different TiO2 phases reportedly influences the chemical reaction and efficiency of the catalytic performance. The most stable form of TiO2 is rutile, with a lower energy bandgap than the other phases. Brookite is orthorhombic, difficult to synthesize, and the least stable phase. Therefore, it is unattractive for catalytic applications. Anatase is more reactive than rutile despite its larger bandgap energy. The high efficacy of anatase may be explained by the nature of its valence band and charge transport.8 When anatase absorbs light, its valence band maximum can move to energy levels above the redox potentials of the adsorbed molecules, thus enhancing the electron transfer from TiO2 to the adsorbed molecules.9 Additionally, the bandgap of anatase is usually indirect, whereas that of rutile is direct. An indirect bandgap prolongs the charge–carrier life time, enabling superior surface reactions. The charge-transport process is further enhanced by the much lower polaron effective mass of anatase than of rutile. Despite demonstrating superior catalytic efficiency, single-phase anatase may not exhibit the highest efficacy. Synergic effects on photocatalytic performance have been reported in mixed rutile-and-anatase-phase TiO2.10 The commonest commercial TiO2 used in catalytic applications is Degussa P-25, which also contains rutile and anatase phases.
The fluid-repellent properties of materials are usually tested in water. Water repellency can be introduced by hydrophobic surface treatments that reduce the free surface energy of the fabric.11 Water repellency is often enhanced by surface treatment agents such as paraffin, fatty acid resins, silicone-based compounds, and fluoropolymers.12 Paraffin emulsion coatings are readily available at relatively low cost but have poor durability and may increase the flammability of fabrics. Fabrics coated with fatty acid resin is also reported to have poor durability. Some types of silicone-based water-repellent coatings have high durability, softness, improved sewing ability, and good appearance, but when applied in multiple layers, show low hydrophobicity. Additionally, excessively thick silicone-based coating layers may exacerbate pilling, seam slippage, and attraction of hydrophobic dirt. Acrylate and polyurethane with fluorinated side chains are common fluoropolymers used as water-repellent chemicals. Some fluoropolymer coatings exhibit simultaneous hydrophobic and oleophobic properties, preventing not only water penetration, but also the penetration of cooking fat, waste oil, and human secretions.13
Wettability is conventionally assessed by measuring the contact angle of water on the material surface. The contact angle, which is strongly related to water repellency, is influenced by the difference between the surface energies of the fabric and water (or its vapor). Hydrophobic materials are generally characterized by contact angles of 90° or higher. The water permeability or nonpermeability of fabrics can also be determined in hydrostatic pressure tests (AATCC 127 standard developed by the American Textile Chemists and Colorists Association)14 and spray tests (AATCC 22 standard).15 Fabric resistance to blood is tested using synthetic blood (ISO 15503).
The present work introduces a simple technique for producing smart fabrics with antimicrobial and water-repellent properties. To promote these properties, the fabrics were coated with TiO2 photocatalysts and fluoropolymer-based solutions. The presence of TiO2 was confirmed in scanning electron microscopy (SEM) images of the fabric surface morphology. Water repellency was evaluated in water contact angle measurement and spray tests. The antibacterial property was tested on Gram-positive Staphylococcus aureus and Gram-negative Klebsiella pneumonia. To test the durability of the coating, the water repellency and antimicrobial properties of the coated fabric were re-evaluated after 10 wash cycles.
As the antimicrobial agent, we used multiphase TiO2 comprising anatase-phase (A-TiO2), rutile phase (R-TiO2), and commercial Degussa P25 (P25, with 85% anatase and 15% rutile). Rutile TiO2 powder (200 nm particle size) and Degussa P25 were purchased from Sigma Aldrich, and the anatase-phase was synthesized via the solution combustion technique. The aqueous solution for the combustion process was prepared from titanium(IV) isopropoxide (97%, Sigma Aldrich) and glycine (99% NH2CH2COOH, Fluka Analytical) as the initial reagent and combusting fuel, respectively. To ensure a homogeneous mixture, the solution was magnetically stirred and ultrasonically dispersed. The solution was heated to less than 400 °C to initiate combustion. After the combustion reaction, the powder products were collected and calcined at 400 °C for 2 h.
Polyvinylpyrrolidone (PVP, (C6H9NO)n) was purchased from Krungthepchemi Co. Ltd. Polyvinyl alcohol (PVA, CH2CH(OH)n) was purchased from Sigma Aldrich. DARVAN® 821-a dispersing agent was purchased from Vanderbilt Minerals LLC. 691 Universal Duo Textile Stone (fluorine C-6, perfluorooctanoic acid-free), water soluble fluoropolymer, was purchased from Supreme Nanotech Ltd. Deionized (DI) water was used in all experiments, and all chemicals were used without further purification.
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Fig. 1 Schematic showing the overall coating process of the photocatalyst and fluoropolymer on fabric. |
The wettability of the fabric surface before and after coating was examined by water angle measurements. A 5 μL water drop was deposited on the surface and imaged at 10 s intervals. The contact angle was measured on six areas and averaged to give the final result. Contact angle measurements were repeated after 1, 3, and 10 wash cycles to examine the durability of the water-repellent coating. The wash process conformed to the AATCC TM 135: 2010 standard.
The durability of the water-repellent coating was evaluated in a water permeability spray test following the AATCC 22 test method. The resistance to blood penetration was tested using synthetic blood in an ISO 16603: 2004 test apparatus. The antimicrobial property of the coated fabric was tested via the growth analysis of S. aureus (ATCC 6538) and K. pneumonia (ATCC 4352) colonies.
Mechanical properties of fabric with and without coating, including Young's modulus and tensile strength, were measured on a Hounsfield H50KS universal testing machine. The fabrics were trimmed into a dimension of 2 cm × 10 cm in two different directions (weft and warp). The fabrics without and with coating were tested along with weft and warp directions, at a constant load of 900 N and a tension speed of 50 mm min−1 with 50 mm distance between clamps. Young's modulus and tensile strength were averaged from 10 specimens tested.
The transmission electron micrographs of the A-TiO2 and P25 photocatalysts are displayed in Fig. 3a and b, respectively. The particles of both photocatalysts were irregularly shaped with average sizes of 181 ± 52 and 26 ± 9 nm, respectively. The fine sizes of the TiO2 antimicrobial reagents might enhance the number of reactive sites and improve the antimicrobial performance.
After coating with fluorinated compound, a thin layer was formed covering the fiber surface, resulting in a rougher surface. The presence of both TiO2 and fluorinated compounds on the coated fabrics was confirmed using energy-dispersive elemental (EDS) mapping analysis (see Fig. 5). The signals of Ti, F and Si elements were uniformly detected over the investigated area. The Ti, F, and Si contents increased with the increasing number of coatings. Together, the SEM and EDS mapping data confirm that both TiO2 and the fluorinated compounds were uniformly coated on the fabric surface. In addition, the presence of Si element indicates the presence of silane coupling agent in the solvent of fluorinated compound.
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Fig. 5 Elemental mapping images of the coated fabric: (a) SEM image; distributions of (b) Ti, (c) O, (d) F, (e) Si, and (f) element overlay. |
The amount of TiO2 coated on fabrics was measured and confirmed by measuring the weight of fabrics before and after coating at different cycles (Table S1 and Fig. S3†). After one coating of TiO2, the weight increased by about 1.33 ± 0.58%. Their weight continuously increased to 2.50 ± 0.57% and 3.46 ± 0.75% after two and three coatings of TiO2, respectively. However, the weight gain after two and three coatings was found to be lower as compared to one coating. This result was because TiO2 were both leached and deposited on fabric during soaking, which resulted in a slight change in weight after two and three coatings. Although weight gain after coating was not exactly equal to the actual amount of TiO2, it implied the increase of TiO2 on the fabric after successive coating since the PVP and PVA had less contributions (Table S2†). The TiO2 particles could adhere to the fabric by several possible interactions, such as van der Waal force, electrostatic force with surface functional groups (e.g., carbonyl, hydroxyl, and carboxylic groups), and entrapment inside pores of fibers or intra-yarn pores.17,18
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Fig. 6 Contact angle of a water droplet on the coated fabrics before washing and after 1, 3, and 10 wash cycles. |
Sample | Contact angle at 0 s | Contact angle at 60 s |
---|---|---|
Before washing | 132.0° | 130.4° |
After 1 wash cycle | 120.4° | 118.5° |
After 3 wash cycles | 129.4° | 124.5° |
After 10 wash cycles | 131.4° | 122.1° |
After one wash cycle, the contact angle decreased to 120.4° because the fluorinated compounds were leached during washing. Leaching was confirmed by the decreased F content in an EDS analysis of the washed fabric. Unexpectedly, the contact angles recovered after three and 10 wash cycles, possibly because the fabric was roughened by crushing destruction of the fibers during the washing process. Roughening the surface of a material is known to enhance its hydrophobicity.
As confirmed in the contact angle measurements, the water repellency was slightly reduced after washing. The durability of the water-repellent coating was verified in a spray test (AATCC 22), which measures the wetting degree when the fabric is drizzled by water. The water stain characteristics at different wetting degrees (in ISO standard ratings) are listed in Table 2.
Wettability level | Water stain characteristics |
---|---|
100 (ISO5) | No wetting of the specimen face |
90 (ISO 4) | Slight random wetting of the specimen face |
80 (ISO 3) | Wetting of specimen face at spray points |
70 (ISO 2) | Partial wetting of the specimen face beyond the spray points |
50 (ISO 1) | Complete wetting of the entire specimen face |
0 | Complete wetting of the entire face of the specimen |
The wettability level of the uncoated fabric was 0, referring to no water repellency. After one coating of TiO2, the wettability level was found to be 0, which was similar to uncoated fabric. However, the wettability level of the coated fabrics increased up to 50 after two coatings and remained the same value after three coatings. This result indicates that the water repellent property of the fabrics could be enhanced by increasing the number of TiO2 coating. As revealed in the SEM images (Fig. 4c and d), TiO2 particles created a rougher surface on fibers, which could result in the development of a weak hydrophobic surface.20–22 Water repellent property was greatly enhanced in the fabric coated with a fluoropolymer. Fabric coated with fluoropolymer exhibited a wettability level as high as 70–75. Wettability level still remained some of its original water repellency of 70–75 after washing for 10 cycles. The water stain characteristics were categorized wettability level of 70 as “partial wetting of the specimen face beyond the spray points”. The wettability level of uncoated and all coated fabrics with different conditions are summarized in Table S3.† A wettability level of 70 (ISO-2) is the general performance requirement for raincoats, trench coats, jackets, and outerwears. Moreover, the water repellency of the coated fabrics endured multiple wash cycles. Rowen and Gagliardi23 considered that when the water repellency is slightly diminished by laundering, a fabric is durably resistant to water.
Furthermore, the body fluid penetrations of the fabrics were tested using synthetic blood according to the ISO 16603: 2004 standard. The fabrics with an average thickness of 0.239 mm and an areal density of 1.258 g cm−2 passed the penetration test under no applied pressure but failed under a hydrostatic pressure of 1.75 kPa (see Fig. 7). Therefore, the fabric met only the requirement for Class 1 materials. These results suggest that the fabric can be worn during general procedures and biopsies but is inappropriate for intensive care units or surgical operations.24
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Fig. 7 Results of the blood penetration test: fragments of gown under an applied pressure of (left) 0 kPa and (right) 1.75 kPa. |
ROS are generated when TiO2 absorbs light of a certain wavelength, forming electron–hole pairs (eqn (1)). Electrons in the conduction band (ecb−) of TiO2 react with oxygen molecules (O2) to form O2−˙ (eqn (2)). Meanwhile, holes in the valence band (hvb+) react with H2O, generating hydroxyl radicals (˙OH) (eqn (3)). These hydroxyl radicals further react with each other to form hydrogen peroxide (H2O2) (eqn (4)).
Metal oxide + hv → ecb− + hvb+ | (1) |
O2 + ecb− → O2−˙ | (2) |
hvb+ + H2O → ˙OH + H+ (aq) | (3) |
˙OH + ˙OH → H2O2 | (4) |
The antimicrobial performances of the gowns were assessed following the AATCC TM 147: 2016 standard (Test Method for Antibacterial Activity of Textile Materials). AATCC TM is the normal qualitative approach for assessing the antibacterial activities of diffusible antimicrobial agents on textiles. The test organisms were Gram-positive S. aureus (ATCC 6538) and Gram-negative K. pneumoniae (ATCC 4352). A piece of fabric cut from the uncoated and coated fabrics was placed across streaks of the bacterial species on an agar plate. The uncoated fabric and only fluoropolymer coated fabrics showed zero zone inhibition against S. aureus and K. pneumoniae, indicating no antimicrobial property. On the contrary, no bacterial growths were observed under the fabrics coated with both TiO2 and fluoropolymer; instead, a clear inhibition zone appeared. The inhibition zones against S. aureus and K. pneumoniae were 4.9 and 6.3 mm in diameter, respectively (see Table 3). These results clearly confirm the antimicrobial properties of TiO2. To further evaluate the antimicrobial durability of the fabrics, the tests were repeated after 10 wash cycles. Similar results were obtained, although with slightly reduced zones of inhibition. The results elucidated the antimicrobial properties of the fabrics even after 10 wash cycles.
Specimen | Zone of inhibition (mm) | |
---|---|---|
S. aureus (ATCC 6538) | K. pneumoniae (ATCC 4352) | |
Fabric without coating | 0 | 0 |
Fabric coated with only fluoropolymer coating | 0 | 0 |
Fabric coated with TiO2 and fluoropolymer | 4.9 | 2.5 |
Fabric coated with TiO2 and fluoropolymer after washing 10 cycles | 6.3 | 4.5 |
Direction | Specimen | Mechanical properties | |
---|---|---|---|
Young's modulus (MPa) | Tensile strength (MPa) | ||
Weft | Uncoated fabric | 337.76 ± 7.80 | 47.29 ± 5.23 |
Coated fabric | 368.76 ± 13.78 | 68.40 ± 2.95 | |
Warp | Uncoated fabric | 175.01 ± 11.16 | 32.66 ± 1.23 |
Coated fabric | 186.40 ± 12.91 | 33.11 ± 2.76 |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d1ra05634d |
This journal is © The Royal Society of Chemistry 2022 |