Pedro
Castro-Fernández
a,
Alexander I.
Serykh
b,
Alexander V.
Yakimov
c,
Igor P.
Prosvirin
d,
Andrey V.
Bukhtiyarov
d,
Paula M.
Abdala
*a,
Christophe
Copéret
c,
Alexey
Fedorov
*a and
Christoph R.
Müller
*a
aDepartment of Mechanical and Process Engineering, ETH Zürich, CH-8092, Zürich, Switzerland. E-mail: abdalap@ethz.ch; fedoroal@ethz.ch; muelchri@ethz.ch
bZelinsky Institute of Organic Chemistry, RAS, Moscow, 119991, Russia
cDepartment of Chemistry and Applied Biosciences, ETH Zürich, CH-8093, Zürich, Switzerland
dBoreskov Institute of Catalysis, SB RAS, 630090 Novosibirsk, Russia
First published on 11th May 2022
This work explores how H2 pretreatment at 550 °C induces structural transformation of two gallia-based propane dehydrogenation (PDH) catalysts, viz. nanocrystalline γ/β-Ga2O3 and amorphous Ga2O3 (GaOx) supported on silica (γ-Ga2O3/SiO2 and Ga/SiO2, respectively) and how it affects their activity, propene selectivity and stability with time on stream (TOS). Ga/SiO2–H2 shows poor activity and propene selectivity, no coking and no deactivation with TOS, similar to Ga/SiO2. In contrast, the high initial activity and propene selectivity of γ-Ga2O3/SiO2–H2 decline with TOS but to a lesser extent than in calcined γ-Ga2O3/SiO2. In addition, γ-Ga2O3/SiO2–H2 cokes less than γ-Ga2O3/SiO2. Ga K-edge X-ray absorption spectroscopy suggests an increased disorder of the nanocrystalline γ/β-Ga2O3 phases in γ-Ga2O3/SiO2–H2 and the emergence of additional tetrahedral Ga sites (GaIV). Such GaIV sites are strong Lewis acid sites (LAS) according to studies using adsorbed pyridine and CO probe molecules, i.e., the abundance of strong LAS is higher in γ-Ga2O3/SiO2–H2 compared to γ-Ga2O3/SiO2 but lower than in Ga/SiO2 and Ga/SiO2–H2. Dissociation of H2 on the Ga–O linkages in γ-Ga2O3/SiO2–H2 yields high-frequency Ga–H bands that are observed in Ga/SiO2 and Ga/SiO2–H2 but not detected in γ-Ga2O3/SiO2. We attribute the increased amount of GaIV sites in γ-Ga2O3/SiO2–H2 mostly to an increased disorder in γ/β-Ga2O3. X-ray photoelectron spectroscopy detects the formation of Ga+ and Ga0 species in both Ga/SiO2–H2 and γ-Ga2O3/SiO2–H2. Therefore, it is likely that a minor amount of GaIV sites also forms through the interaction of Ga+ (such as Ga2O) and/or Ga0 with silanol groups of SiO2.
A reductive pretreatment of zeolitic Ga-based catalysts under H2 at 450–650 °C is often used to increase the activity and selectivity of the Ga-based active sites for propane dehydrogenation.9 It has been demonstrated that the dispersion of Ga in mechanically mixed Ga2O3/H-ZSM-5 catalysts increases under H2 pretreatment conditions, explained by the formation of reduced Ga species that diffuse within the zeolitic channels and anchor onto acidic hydroxyl groups.10 Various reduced zeolitic Ga species have been proposed to form after reductive pretreatment or under reaction conditions, and, presumably, also the reduced species are active in PDH.11–13 H2 pretreatment of Ga/H-ZSM-5 and Ga/H-MFI zeolites, followed by in situ X-ray absorption near edge structure spectroscopy (XANES) experiments at the Ga K-edge showed a shift in the absorption edge to lower energies (∼4.6 eV (ref. 14)) that has been related to the reduction of Ga3+ to Ga+, which then may quickly reoxidize to form GaO+ or [GaH2]+ species.11,14–16 The conclusions from XANES experiments have been supported by X-ray photoelectron spectroscopy (XPS) studies of Ga zeolites that revealed Ga 3d features at lower binding energies relative to the Ga3+ peaks; such features have been ascribed to Ga+, Gaδ+ and metallic Ga.17
That being said, the interaction of the gallia phase with silica, a typical non-microporous support, and the nature of the Ga sites formed in such supported materials under H2 treatment remains less explored. Treatment of a Ga2O3/SiO2 catalyst with H2 at 550 °C has been reported to lead to a partial reduction of Ga2O3, lower propene yields in PDH and higher yields to aromatics, the latter observation explained by an increase in the number of Brønsted acid sites.18 Similar to the reduction of Ga3+ sites in zeolites, it has been shown that H2 pretreatment at 550 °C of a Ga2O3/SiO2 material gave XPS features consistent with Ga+ species.19 In another report, Ga K-edge XANES and XPS analysis of a Ga2O3/SiO2 catalyst treated with H2 at 650 °C also suggested the presence of reduced Ga sites.20 However, after H2 pretreatment, the latter catalyst showed a loss of PDH activity, suggested to be due to the formation of lower-coordinated Gaδ+ species.20 Additionally, the emergence of a low-energy XANES edge feature has been observed when comparing fresh and used (after 20 hours of time on stream, TOS) single site [(SiO)3Ga(XOSi
)] (where X is H or
Si) PDH catalyst,21 prepared by the surface organometallic chemistry approach.22 The low energy edge feature in the XANES spectra may be associated with the reduction of Ga sites; however, recent evidence from reference molecular alkyl gallium compounds suggests that such feature may, at least in part, be associated with the formation of Ga alkyl surface species during the PDH reaction.23 This evidence is in line with a further report that demonstrated that an edge feature at lower energies in the Ga K-edge XANES spectra could be due to changes in the coordination number and/or formation of gallium hydride and alkyl species.24
Studies of unsupported gallia catalysts have suggested that the high activity of β-Ga2O3 in PDH (as compared to other gallia polymorphs) is due to the high relative fraction of weak Lewis acid sites (LAS) on the surface of β-Ga2O3.25 It has been shown that oxygen vacancy (Vo) surface sites in β-Ga2O3 can be generated by H2 pretreatment.26 Density functional theory studies on a dehydroxylated model surface of β-Ga2O3 have ascribed weak LAS to tricoordinated Ga3+ sites, that is, Ga sites in tetrahedral surface termination positions that neighbor Vo surface sites.25 The relevance of weak Ga-based LAS in unsupported nanoparticle catalysts for a high activity in PDH has also been supported by structure–performance relationship studies of mixed oxide (Ga,Al)2O3 catalysts.27,28
In this work, we compare the structural changes of two gallia based, silica-supported catalysts upon H2 pretreatment, with one material containing a nanocrystalline, and another one an amorphous gallia phase, denoted γ-Ga2O3/SiO2 and Ga/SiO2, respectively (with similar Ga loadings of 2–3 wt%). The calcined materials have been characterized by us in detail previously.25 Ga/SiO2 and γ-Ga2O3/SiO2 display different reducibility under H2 treatment. More specifically, Ga/SiO2, a PDH catalyst with a low activity and selectivity owing to the undesired cracking of propane on unselective Ga sites and, possibly, also on strong Brønsted acid sites (BAS, due to a small amount of gallosilicate sites in Ga/SiO2), shows no notable changes in its PDH performance after H2 treatment at 550 °C (2 h). In contrast, γ-Ga2O3/SiO2 displays, after the same reductive pretreatment, a higher stability with TOS both with regards to its activity and even more notably in its propene selectivity. The in situ X-ray absorption spectroscopy (XAS) study of γ-Ga2O3/SiO2 at the Ga K-edge complemented by quasi in situ XPS suggests a higher reducibility of the nanocrystalline gallia phase in γ-Ga2O3/SiO2 relative to the amorphous gallia phase in Ga/SiO2. Upon H2 treatment we observe an increased disorder of the nanocrystalline gallia phase in γ-Ga2O3/SiO2–H2 that occurs in parallel with the reduction of Ga3+ sites to Ga+ and Ga0 species and the emergence of additional tetrahedral Ga sites (GaIV). According to surface acidity studies using pyridine and CO probe molecules, the newly formed GaIV sites feature strong Lewis acidity, similarly to the acidity of the LAS in the amorphous gallia catalysts Ga/SiO2 and Ga/SiO2–H2, while avoiding the formation of strong BAS. In addition to the explanation given above, it is conceivable that Ga+ and/or Ga0 species interact with and anchor onto silanols groups of the silica support.
In situ XAS experiments were carried out in a quartz capillary reactor (diameter 1 mm; wall thickness = 0.1 mm) whereby the catalyst was placed between two quartz wool plugs. H2 was flowed (10 mL min−1) through the reactor while heating up from room temperature to 550 °C (10 °C min−1) using an air blower. During cooling down the reactor was flushed with He. A schematics of the XAS setup has been described in a previous publication.25 Data processing was carried out using the DEMETER software suite.31 Energy calibration was performed using a Zn-foil. Data processing was done using the Athena software.30 FEFF paths and the amplitude reduction factor (S02) were generated by the Artemis software using a β-Ga2O3 structural model.31,32
X-ray total scattering data were collected at BM31 in a consecutive (combined) mode to the in situ XAS data. Data collection was performed before and after H2 treatment at 50 °C, using a wavelength of λ = 0.25811 Å (set by a double-crystal Si(111) monochromator), and a two-dimensional MAR detector (MAR345 image plate). The data collection time was 20 min. To obtain pair distribution functions (PDF, G(r)) from the supported gallia phase, the scattering signal was subtracted from the scattering signal of the pure SiO2 support.33 PDFs were obtained using the PDFgetX3 software,34 setting a Qmax = 16 Å−1 and a Rpoly = 1.6.
Fig. 1, 2, S2 and S7,† and Table 1 present results for calcined γ-Ga2O3/SiO2 and Ga/SiO2 catalysts. This data has been reported by us in ref. 25 and is reproduced here for comparison to γ-Ga2O3/SiO2–H2 and Ga/SiO2–H2, with permission from the American Chemical Society (Copyright 2021).
![]() | ||
Fig. 1 Results of the PDH catalytic tests for calcined (black traces) and H2-treated (blue traces) γ-Ga2O3/SiO2 and Ga/SiO2. (A) Ga-Normalized formation rate of propene, (B) selectivity to propene, and (C) Ga-normalized formation rates of cracking products (methane and ethene). Catalytic data for the calcined γ-Ga2O3/SiO2 and Ga/SiO2 has been reported by us previously and is reproduced here for comparison.25 |
![]() | ||
Fig. 2 Ex situ Ga K-edge XANES spectra of Ga/SiO2 (A) and γ-Ga2O3/SiO2 (B) before and after H2-treatment (black and blue traces, respectively). EXAFS FT plots (non-phase corrected) before and after H2 treatment (black and blue traces, respectively) for Ga/SiO2 (C) and γ-Ga2O3/SiO2 (D). We note that the ex situ XANES and EXAFS data for calcined γ-Ga2O3/SiO2 and Ga/SiO2 have been reported by us previously,25 and are reproduced here for comparison. (E) Selected normalized traces of in situ Ga K-edge XANES during H2 treatment of γ-Ga2O3/SiO2 (50–550 °C). The inset shows changes of the white line and a derivative plot is presented in (Fig. S6†). (F) Comparison of the XANES spectra of γ-Ga2O3/SiO2 before flowing H2 at 50 °C, after 90 min under H2 at 550 °C, and after cooling down under He. |
Material | Path | CN | Distance (Å) | σ 2 (Å2) | R-Factor |
---|---|---|---|---|---|
γ-Ga2O3/SiO2–H2 | Ga–O | 5.4(1) [5.4(5)] | 1.87(1) [1.89(1)] | 0.011* [0.011*] | 0.004 |
Ga–Ga1 | 1.7(2) [2.0(1)] | 2.98(1) [2.99(1)] | 0.009* [0.009] | ||
Ga–Ga2 | 2.3(3) [3.0(1)] | 3.37(1) [3.38(1)] | 0.009* [0.009] | ||
Ga/SiO2–H2 | Ga–O | 5.7(3) [5.7(9)] | 1.85(1) [1.86(1)] | 0.011* [0.011*] | 0.016 |
Ga–Ga1 | 1.0(1) [2.0(1)] | 2.91(2) [2.97(1)] | 0.011* [0.011] |
The initial activity and selectivity to propene (after 4 min TOS) of γ-Ga2O3/SiO2–H2 are 10.3 mol C3H6 mol Ga−1 h−1 and 72%, respectively, which are similar to γ-Ga2O3/SiO2. However, the decrease of the activity and selectivity of γ-Ga2O3/SiO2–H2 after 104 min TOS is lower than that in γ-Ga2O3/SiO2 (Fig. 1A). The higher propene selectivity of γ-Ga2O3/SiO2–H2 relative to γ-Ga2O3/SiO2 correlates with the decreased rate of cracking to methane and ethene, i.e. ca. 4.2 mol (CH4 + C2H4) mol Ga−1 h−1 for γ-Ga2O3/SiO2 and 3.2 mol (CH4 + C2H4) mol Ga−1 h−1 for γ-Ga2O3/SiO2–H2 after 40 min TOS (Fig. 1C). In contrast, the rates of cracking and propene formation, and the selectivity to propene are similarly low for Ga/SiO2–H2 and Ga/SiO2, although these catalysts show no deactivation with time on stream (Fig. 1A and B).
In situ thermogravimetric analyses (TGA) were carried out under PDH reaction conditions for the H2-treated catalysts and compared to those of the calcined catalysts obtained in our previous work.25 The amount of coke deposited (g coke g Ga−1) after 104 minutes TOS is ca. 25% lower for γ-Ga2O3/SiO2–H2 relative to γ-Ga2O3/SiO2 (0.09 vs. 0.12 g coke g−1 Ga). Ga/SiO2 and Ga/SiO2–H2 did not deposit any detectable amounts of coke.
We further analyze the local structure around Ga in Ga/SiO2–H2 and γ-Ga2O3/SiO2–H2 and compare it to that of the calcined catalysts using extended X-ray absorption fine structure (EXAFS). Similar to the calcined catalysts, the H2-treated catalysts display two main peaks in the range of 1–3 Å (non-phase corrected EXAFS plots are presented in Fig. 2C and D) whereby the first peak corresponds to Ga–O and the second peak to Ga–Ga coordination spheres. Modelling of the EXAFS Fourier transformed (FT) data for Ga/SiO2–H2 was carried out using a simplified model including one (average) Ga–O path and one Ga–Ga path, while fitting of the EXAFS FT data of γ-Ga2O3/SiO2–H2 relied on one Ga–O path and two Ga–Ga paths (Fig. S1,†Table 1). Note that the second coordination sphere may also contain contributions from a Ga–Si path, and including a Ga–Si path to the fitting of the EXAFS spectra of Ga/SiO2–H2 decreases the R-factor (i.e. the fractional misfit) notably relative to the fitting that considers only Ga–Ga paths (i.e., from 0.016 to 0.003, Fig. S10, Table S2†). This result is consistent with the presence of gallosilicate species in Ga/SiO2–H2 that yield strong BAS (vide infra). In contrast, no abundant BAS are detected in γ-Ga2O3/SiO2–H2 and, in line with this result, the inclusion of a Ga–Si path to fit the EXAFS spectrum of γ-Ga2O3/SiO2–H2 improves the R-factor only slightly, i.e. it decreases from 0.004 to 0.002. The σ2 values (i.e., the mean square relative displacement of the nearest-neighbor atoms around Ga) were fixed to allow a comparison of the materials, i.e., to avoid the high correlation between σ2 and coordination number (CN). Notice that an increase in the NPs disorder (due to defects or amorphization) can lead to both a decrease in CN and an increase in σ2 of the second coordination sphere. An alternative fitting using a fixed CN and a variable σ2 is discussed in the ESI† (Tables S3 and S4).
According to the fittings, the average Ga–O distance in γ-Ga2O3/SiO2–H2 is 1.87 Å, which is lower by 0.02 Å than in γ-Ga2O3/SiO2 (Table 1).25 This decrease can be related to a higher relative fraction of GaIV sites in γ-Ga2O3/SiO2–H2 as indicated by the XANES data.39 However, there is no detectable decrease in the coordination number of the first shell, possibly due to the large uncertainties in determining small variation in CN. However, a more notable change in CN occurs in the second coordination sphere, i.e., the CNs of the Ga–Ga shell in γ-Ga2O3/SiO2–H2 are lower than in γ-Ga2O3/SiO2 (Fig. 2D and S1,†Table 1). This result can be explained by an increased disordering (such as the creation of defects and/or partial amorphization) of the gallia phase in γ-Ga2O3/SiO2–H2. Indeed, Ga/SiO2 with mostly amorphous gallia shows even lower intensity of the Ga–Ga coordination sphere and lower CN values (Table 1). A decrease in the CN of Ga/SiO2 upon H2 treatment (Ga/SiO2–H2) may be due to a further dispersion of the gallia phase during the H2 pretreatment of Ga/SiO2 (vide infra).
Changes in the coordination environment of Ga during H2 treatment of γ-Ga2O3/SiO2 were followed by in situ Ga K-edge XAS. γ-Ga2O3/SiO2 was heated in a quartz capillary reactor from 50 to 550 °C under an H2 flow (10 mL min−1, WHSV = 4.9 h−1) and held at 550 °C for 90 min (Fig. 2E and the derivative plot in Fig. S6†). A subtle feature at ca. 10372 eV develops with increasing temperature, accompanied by a gradual decrease of the white-line intensity (Fig. 2E, inset). Fig. 2F presents XANES spectra of the initial γ-Ga2O3/SiO2 at 50 °C, after 90 min under H2 at 550 °C, and after the subsequent cooling down to room temperature under He flow (green, red and blue traces, respectively). The room temperature spectrum shows that the low-energy feature disappears after cooling down in He, with an increase in the white line intensity relative to that at 550 °C under H2; yet the final (after cooling down) white line intensity is slightly lower as compared to the calcined γ-Ga2O3/SiO2. Therefore, in situ and ex situ XANES are consistent in that the emergence of a low-energy edge feature (at ca. 10
372 eV) is observed under H2 flow at 550 °C but disappears under inert conditions at room temperature.
Complementary FTIR experiments were carried out to characterize the surface acidity of the studied catalysts. Py adsorption FTIR (Py-FTIR) results show the emergence of a band at ca. 1620 cm−1 in γ-Ga2O3/SiO2–H2. As this band is absent in γ-Ga2O3/SiO2,25 the appearance of this band in γ-Ga2O3/SiO2–H2 is consistent with the formation of strong LAS after H2 pretreatment (Fig. S2†). The band at 1620 cm−1 is present in Ga/SiO2,25 and also in Ga/SiO2–H2 (Fig. S2†). On the other hand, bands due to Py on weak/mild BAS located at ca. 1595 and 1589 cm−1 are removed almost entirely in γ-Ga2O3/SiO2–H2 after outgassing at 100 °C, while these bands are detected in γ-Ga2O3/SiO2 after evacuation at 200 °C.
Adsorption of CO on the four studied catalysts allows to compare the relative intensities of bands due to CO interacting with strong LAS (Fig. 4B and C). CO adsorbed on γ-Ga2O3/SiO2 and Ga/SiO2 gives bands at ca. 2218 cm−1 for both materials, although the intensity of adsorbed CO is notably stronger on Ga/SiO2 relative to γ-Ga2O3/SiO2. CO adsorbed on Ga/SiO2–H2 gives a spectrum very similar to that of CO adsorbed on Ga/SiO2. In contrast, CO adsorbed on γ-Ga2O3/SiO2–H2 gives a peak shifted slightly to higher wavenumbers, i.e. centered at 2221 cm−1, and with a notably higher intensity than in γ-Ga2O3/SiO2, although the intensity is still lower than in Ga/SiO2 or Ga/SiO2–H2.
Lastly, STEM-EDX mappings were used to characterize the dispersion of Ga in the H2-treated catalysts and compare it to calcined catalysts. The images tentatively suggest a higher degree of dispersion of Ga in both H2-treated catalysts relative to the respective calcined catalysts (Fig. S3†).
The Ga/SiO2–H2 catalyst yields a low rate of propene formation (stable at around 3.5 mol C3H6 mol Ga−1 h−1), and its selectivity to propene is only ca. 50%. This catalyst does not deactivate with TOS and does not deposit any measurable amount of coke. Overall, the activity, selectivity and stability of Ga/SiO2–H2 and Ga/SiO2 are very similar (Fig. 1). In contrast, while the initial activity and selectivity of γ-Ga2O3/SiO2–H2 and γ-Ga2O3/SiO2 are similar (10.3 mol C3H6 mol Ga−1 h−1 and 72%, respectively), after 104 min TOS the activity and selectivity of γ-Ga2O3/SiO2–H2 are notably higher than that of γ-Ga2O3/SiO2. In addition, γ-Ga2O3/SiO2–H2 deposits ca. 25% less coke as compared to γ-Ga2O3/SiO2. Therefore, H2 pretreatment attenuates the deactivation of calcined γ-Ga2O3/SiO2 with TOS, primarily owing to a less pronounced decrease of the propene formation rate and the selectivity to propene with TOS, in combination with a lower degree of coking. In what follows, we rationalize the differences in the structure (bulk and surface) between H2-treated and calcined γ-Ga2O3/SiO2 and Ga/SiO2 catalysts and relate this structural insight to the improved catalytic performance of γ-Ga2O3/SiO2–H2 discussed above.
Ex situ XAS (XANES and EXAFS analyses) experiments performed at the Ga K-edge in air-tight conditions suggest a change in the local coordination of Ga that is explained by a higher fraction of GaIV sites in γ-Ga2O3/SiO2–H2 than in γ-Ga2O3/SiO2 as seen by a higher intensity of the white line feature at 10375 eV and a decrease in the average Ga–O distance in γ-Ga2O3/SiO2–H2. Hydrogen treatment of γ-Ga2O3/SiO2 leads to a strong decrease in the coordination number of the Ga–Ga sphere; to a lower extent, this is also observed for Ga/SiO2. This result indicates that H2 treatment increases disorder of the supported γ/β-Ga2O3 phase in the γ-Ga2O3/SiO2–H2 catalyst. However, a loss in coherence length in γ-Ga2O3/SiO2–H2 is not revealed by dPDF analysis, yet this analysis also suggests an increased disorder, particularly in the short range structure (1.5–6 Å). Interestingly, a comparison of the dPDF data for the unsupported γ/β-Ga2O3 NPs before and after H2 treatment (500 °C) shows no detectable differences neither in the short range structure, nor in the medium-to-long range order.46 STEM-EDX imaging suggests that the agglomeration of the gallia phase on the silica support in both reduced catalysts may be lower relative to the calcined catalysts (Fig. S3†).
In the in situ XANES experiments an additional (lower energy) edge feature is observed in γ-Ga2O3/SiO2 under H2 flow above ca. 400 °C. The appearance of such a feature in the XANES spectra (ca. 10370–10
373 eV) of reduced silica-supported gallia catalysts and Ga-containing zeolites during in situ H2 treatment has been ascribed previously either to the reduction of Ga3+ to Ga+, or Ga0 species, or to a non-reductive change of the coordination environment of Ga3+ sites, including the formation of Ga-hydrides or Ga-alkyls.16,20,21,23,24 Thus, the observed feature in the in situ XANES data of γ-Ga2O3/SiO2 is consistent with a partial reduction of γ/β-Ga2O3 in the γ-Ga2O3/SiO2 material and/or a change in the coordination environment of Ga. Interestingly, this feature disappears after the cooling down of γ-Ga2O3/SiO2 under a He flow, in accordance with the lack of this specific low-energy edge feature in the ex situ XANES experiments, and may be due to i) the reoxidation of reduced Ga species by the protons of water or surface silanol groups or ii) surface relaxation leading to a loss of low-coordinated GaIII sites formed at high temperature during H2 treatment.
Analysis of the Ga 2p XPS region confirms clearly the reduction of Ga3+ sites in both catalysts after exposing them in the pretreatment chamber to 300 mbar of H2 for 1 h at 300 and 450 °C. The reduction is evidenced by the appearance of two features at lower BE ascribed to Ga+ or Ga0 states. The reduction of Ga3+ sites proceeds, according to XPS data fits, to a larger extent in γ-Ga2O3/SiO2–H2 than in Ga/SiO2–H2. The reduction of Ga3+ sites is not detected in the Ga 3d region (Fig. S4 and S5†). This is explained by the lower penetration depth for the Ga 2p relative to the Ga 3d XPS region analysis (the inelastic mean free path, λ, is ca. 0.9 and 2.4 nm for the Ga 2p and Ga 3d electron energies, respectively), and therefore the formation of Ga+ or Ga0 states is mostly a surface phenomenon. Ga+ or Ga0 states have been observed previously by XPS of H2-treated Ga2O3/SiO2 and the formation of metallic Ga0 was explained by the disproportionation of Ga+ into Ga3+ and Ga0; it has been suggested that the high vacuum conditions of the XPS measurement may destabilize Ga+ species and induce disproportionation.19
It is interesting to note that Ga+ sites formed during H2 pretreatment at 650 °C of a silica-supported amorphous gallia catalyst have been suggested to be inactive in PDH as the reaction rate declined by ca. 30% after the H2 pretreatment.20 In addition, deactivation of the highly selective (≥93%) single-site [(SiO)3Ga–(XOSi
)] PDH catalyst after 20 h of TOS at 550 °C has tentatively been linked to the reduction of Ga3+ surface sites to Ga+, as seen by the appearance of a low-energy edge feature in the Ga K edge XANES spectrum.21 In contrast to these results, H2 pretreatment attenuates the deactivation of γ-Ga2O3/SiO2 with time on stream despite the formation of reduced Ga species. This may be explained by the low amount of reduced Ga species and/or their subsequent disproportionation into Ga3+ and Ga0.
Comparison of the Ga–O sites that are capable of heterolytically dissociating H2 in γ-Ga2O3/SiO2 and Ga/SiO2 reveals that three major GaH bands appear in Ga/SiO2 at higher wavenumbers (2073, 2058 and 2037 cm−1) than in γ-Ga2O3/SiO2 (2037, 2012 and 1986 cm−1). This is consistent with stronger GaH bonds in Ga/SiO2 which, assuming these Ga3+–O sites are also active in PDH, may be difficult to regenerate by H2 coupling, leading to a lower catalytic activity of Ga/SiO2. Interestingly, higher frequency GaH bands that are similar to those in Ga/SiO2 and Ga/SiO2–H2 can be observed in γ-Ga2O3/SiO2–H2, most clearly when using 300 °C for H2 dissociation. At higher dissociation temperatures of 450 °C or 540 °C, the main GaH bands in γ-Ga2O3/SiO2–H2 are similar to those detected in γ-Ga2O3/SiO2 such as the broad lower frequency bands at ca. 2021 cm−1, although the bands at the higher wavenumbers, typical for Ga/SiO2 and Ga/SiO2–H2, remain (Fig. 5). Comparison of the GaH bands obtained using silica-supported catalysts of this work with that of unsupported γ/β-Ga2O3 NPs after H2 pretreatment (500 °C) indicates that the more active catalysts feature lower-frequency GaH bands (corresponding to weak GaH bonds), and that the number of distinct GaH bands increases in silica-supported catalysts, likely due to the appearance of interfacial sites (with the support).46 Consequently, the Ga-weight normalized activity of silica-supported catalysts is higher with respect to the unsupported catalysts, viz. initial activity of γ-Ga2O3/SiO2 is ca. 4.8 times higher relative to γ-Ga2O3, while the surface area of γ-Ga2O3/SiO2 is only ca. 2 times higher.
15N DNP SENS experiments probe the surface acidity and reveal that the intensity of the peak at ca. 286 ppm (desorption temperature 150 °C), which likely has contributions from Py bonded to weak Ga3+ LAS and mild/weak BAS (silanols or GaOH sites, which do not protonate pyridine), is notably higher in γ-Ga2O3/SiO2–H2 relative to Ga/SiO2–H2. Py-FTIR experiments show that while Py bonded to mild/weak BAS (bands at ca. 1595 and 1589 cm−1) is almost entirely removed from γ-Ga2O3/SiO2–H2 at 100 °C pyridine desorption temperature (Tdes), the band at 1595 cm−1 remains on γ-Ga2O3/SiO2 at Tdes = 200 °C (Fig. S2†). This may point at the consumption of some of the surface silanols by the reduced Ga species (Ga+ or Ga0) with the formation of GaIV sites (vide infra). Given that the Ga loadings in γ-Ga2O3/SiO2–H2 and Ga/SiO2–H2 are similar, it is likely that the fraction of weak LAS is higher in γ-Ga2O3/SiO2–H2 than in Ga/SiO2–H2 and this contributes to the higher initial activity of γ-Ga2O3/SiO2–H2 compared to Ga/SiO2–H2. Both γ-Ga2O3/SiO2–H2 and Ga/SiO2–H2 contain a peak due to Py on strong Ga3+ LAS at 236–237 ppm. FTIR experiments with CO probe molecule indicate a notably higher intensity of the CO–Ga3+ adduct in γ-Ga2O3/SiO2–H2 compared to γ-Ga2O3/SiO2. An increased dispersion of the gallia phase in the H2-treated material may contribute to this increase of intensity of bound CO. However, since a similar increase of dispersion is also observed in Ga/SiO2–H2 but the intensity of adsorbed CO for this material increases only slightly relative to Ga/SiO2, it is likely that the formation of additional strong LAS in γ-Ga2O3/SiO2–H2 is responsible for the increased intensity of bound CO in γ-Ga2O3/SiO2–H2 and the blue shift of the CO band (from 2218 to 2221 cm−1). The formation of strong LAS in γ-Ga2O3/SiO2–H2 is also consistent with Py-FTIR data which shows the emergence of a band at ca. 1620 cm−1 in γ-Ga2O3/SiO2–H2. This band is weak in γ-Ga2O3/SiO2 but is notably stronger in Ga/SiO2 and Ga/SiO2–H2 (Fig. S2†). We cannot exclude that the formation of these strong LAS is related to the dispersion of Ga after interaction of reduced Ga+ or Ga0 species with surface silanols (Scheme 1). These reduced species may disproportionate or get oxidized by H2O forming tetrahedral Ga3+ sites. Consistent with this hypothesis is the fact that strong BAS are observed in Ga/SiO2–H2 and previously also in Ga/SiO2, i.e., in materials where an amorphous gallia phase likely co-exists with a small amount of a gallosilicate phase that is responsible for the strong Brønsted acidity. However, we do not observe substantial amounts of strong BAS in γ-Ga2O3/SiO2–H2 (or γ-Ga2O3/SiO2).25 The higher amounts of reduced Ga species in γ-Ga2O3/SiO2 relative to Ga/SiO2 may be due to the presence of gallosilicate species in Ga/SiO2, which are not reduced in the conditions used in this work.
Overall, the attenuated deactivation of γ-Ga2O3/SiO2–H2 (due to the more stable selectivity to propene and reduced coking with TOS) correlates with an increased disorder of γ/β-Ga2O3 NPs in γ-Ga2O3/SiO2–H2. dPDF analysis of in situ X-ray total scattering data suggests that the structural disorder of silica-supported γ/β-Ga2O3 NPs increases during H2 pretreatment and remains only in the local structure of γ/β-Ga2O3. The surface reduction of Ga3+ sites is confirmed by the Ga 2p XPS spectra and, potentially, also by in situ XANES experiments (appearance of a low-energy edge feature). H2 pretreatment leads to the dissociation of hydrogen and the formation of several gallium hydride sites, some of which are similar in γ-Ga2O3/SiO2–H2, Ga/SiO2–H2 and Ga/SiO2 but are not observed in γ-Ga2O3/SiO2. The additional formation of GaIV sites in γ-Ga2O3/SiO2–H2 (according to a comparison of the XANES and EXAFS data of γ-Ga2O3/SiO2–H2 and γ-Ga2O3/SiO2) is responsible for more abundant strong Lewis acidity in this material (according to FTIR experiments with CO and Py probe molecules). We propose that those GaIV sites are mostly due to disordered γ/β-Ga2O3 NPs, yet, there may be a contribution to the formed GaIV-based strong LAS from the interaction of reduced gallium species (Ga+ and/or Ga0) with silica (Scheme 1), as indicated by the shorter distances of the second coordination sphere of Ga sites after H2 pretreatment. An alternative mechanism for the formation of new GaIV sites is the disproportionation of Ga+ species (to Ga3+ and Ga0). However, while the interaction of Ga+ and/or Ga0 is expected to be comparable in both γ-Ga2O3/SiO2–H2 and Ga/SiO2–H2, and the catalytic performance of Ga/SiO2–H2 remains unchanged relative to Ga/SiO2 (in contrast to γ-Ga2O3/SiO2–H2 and γ-Ga2O3/SiO2), the newly formed GaIV sites in disordered γ/β-Ga2O3 NPs of γ-Ga2O3/SiO2–H2 are likely responsible for the attenuated decrease of the propene selectivity with TOS for this material. Further, 15N DNP SENS and Py-FTIR data indicate that weak LAS are more abundant in γ-Ga2O3/SiO2–H2 than in Ga/SiO2–H2, and this correlates with the higher initial activity of γ-Ga2O3/SiO2–H2 and the presence of lower frequency GaH bands in this catalyst. Note that the cracking rate on γ-Ga2O3/SiO2–H2 has decreased by ca. 25% relative to γ-Ga2O3/SiO2, and it remained unchanged (within the experimental error) for Ga/SiO2–H2 relative to Ga/SiO2. Thus, the attenuated loss of activity and propene selectivity with TOS for γ-Ga2O3/SiO2–H2 (relative to γ-Ga2O3/SiO2) is probably due to the formation of less active but more stable GaIV sites (due to reduced coking) in the more disordered γ/β-Ga2O3 and/or consumption of unselective Ga sites during the H2 treatment, while the higher initial activity and selectivity of silica-supported catalysts based on γ/β-Ga2O3 NPs relative to amorphous gallia is due to the presence of weak LAS in γ/β-Ga2O3 NPs.
Footnote |
† Electronic supplementary information (ESI) available: Experimental procedures, XAS, FTIR, STEM-EDX, XPS, dPDF and 15N DNP SENS experimental parameters. See DOI: https://doi.org/10.1039/d2cy00074a |
This journal is © The Royal Society of Chemistry 2022 |