Minh-Xuan Phamab,
Thu Minh Leab,
Thien Trong Tranab,
Huynh Ky Phuong Haab,
Mai Thanh Phong*ab,
Van-Huy Nguyen*c and
Le-Hai Tran*ab
aFaculty of Chemical Engineering, Ho Chi Minh City University of Technology (HCMUT), 268 Ly Thuong Kiet Street, District 10, Ho Chi Minh City, Vietnam. E-mail: mtphong@hcmut.edu.vn; tranlehai@hcmut.edu.vn
bViet Nam National University Ho Chi Minh City, Linh Trung Ward, Thu Duc District, Ho Chi Minh City, Vietnam
cFaculty of Biotechnology, Binh Duong University, Thu Dau Mot, Vietnam. E-mail: nvhuy@bdu.edu.vn
First published on 13th December 2021
Pervaporation, mainly utilized to separate azeotropic mixtures, has been paid much attention for desalination in recent years due to its numerous advantages. The membranes based on thin-film composite structure have gained great interest in pervaporation due to their thin thickness, controllable hydrophilicity, and crosslinking density which affects the permeation flux and selectivity of the membranes. In this study, a polyamide thin-film composite (PA-TFC) membrane was fabricated through interfacial polymerization between amine monomers and trimesoyl chloride (TMC) on a polysulfone porous substrate (PSf). Four different diamine monomers, including ethylenediamine (EDA), triethylenetetramine (TETA), m-phenylenediamine (MPD), and piperazine (PIP) were used to investigate the effect of the monomers on the pervaporation performance of the resulting membrane for separation of sodium chloride (NaCl) and arsenate (As(V)) aqueous solution. The physicochemical properties of the membrane were characterized using attenuated total reflection Fourier transform infrared (ATR-FTIR), scanning electron microscopy (SEM), atomic force microscopy (AFM), and pure water contact angle measurement. Furthermore, the performance of the fabricated membranes was studied by pervaporation separation of 0.15 mg L−1 As(V) and 5 g L−1 NaCl aqueous solution at 40 °C, respectively. The results show that the rejections of the membrane are insignificantly affected by the chemical structures of the amines, and both the As(V) rejection and NaCl rejection are higher than 99.9%. However, the permeation flux decreases in the order of PIP-TMC membrane > TETA-TMC membrane ∼ EDA-TMC membrane > MPD-TMC membrane. Furthermore, the operating conditions are found to affect the separation performance of the PIP-TMC membrane significantly. In particular, the elevating operation temperature profoundly increases the permeation flux, while the increase in high salt concentration leads to a slight decrease in rejection but a significant decline in permeation flux. The derived membrane shows a reasonable permeation flux of 16.1 kg m−2 h−1 and ca. 99.9% rejection for 1.5 mg L−1 As(V) removal, as well as 13 kg m−2 h−1 and 99.3% rejection for 30 g L−1 NaCl separation at 60 °C. The sufficient permeation flux and good rejection of As(V) and NaCl of the membrane suggested the promising application of PA-TFC membrane for pervaporation removal of toxic arsenic from water and desalination of seawater.
In this process, the pervaporation membrane plays a crucial role in the separation performance. Therefore, the membrane should have high permeation flux, good selectivity, and excellent mechanical and thermal stability.6,7 Many organic and inorganic materials are studied to fabricate pervaporation membranes, such as silicate, ZSM-5, NaA zeolite, cellulose acetate, polyester.4 Among many polymer materials, polyvinyl alcohol has been intensively used to fabricate the membrane for the pervaporation process because it exhibits good mechanical resistance and is cost-effective.8 Nevertheless, the permeation flux of the membrane formed by the casting method is relatively low, and the membrane is susceptible to be swollen in the aqueous solution at high operation temperature, which affects the selectivity of the membrane.4,6–8 Therefore, the membrane should be converted from a dense, thick layer into the asymmetrical or thin-film composite (TFC) structure to improve the permeation flux without an undesirable decline of selectivity.6,7 Polyamide (PA), a hydrophilic material, is used to fabric PA-based TFC membrane via interfacial polymerization (IP) between multifunctional amines and acyl chlorides on the top of micro-porous substrates.9 The advantage of this approach is easy to form a thin (10–1000 nm) and dense selective PA layer. Moreover, the physicochemical properties of the membrane could be tailored by varying the synthesis conditions, such as the chemical structures of monomers, monomer concentration, fabrication procedures, solvents, and the properties of a support substrate.10 Recently, PA-TFC membranes have been intensively developed for pervaporation separation of liquid mixtures, such as ethanol (EtOH)/water and isopropanol (IPA)/water.10–16 The effect of chemical structures of amines on the properties and dehydration efficiency of 90 wt% IPA solution at 25 °C was investigated.12 A relationship between the separation performance and the physicochemical properties was reported, including free volume space, surface roughness, and hydrophilicity of the PA selective layers. Li et al. successfully developed a PA-TFC membrane via IP of triethylenetretramine (TETA) and trimesoyl chloride (TMC) on the top of modified polyacrylonitrile (PAN) support for pervaporation separation of IPA solution. The report demonstrated that the synthesis conditions, such as monomer concentrations and reaction time, significantly affect the morphology and separation efficiency of the membrane.14 Huang et al. systematically studied the influences of chemical structures of amines on the separation performance of PA-TFC membrane for dehydrating tetrahydrofuran (THF). It was reported that the free volume of the PA layer depends on the chemical structures of monomers, in which the PA layers prepared by linear aliphatic amines show a smaller free volume than cyclic and aromatic amines.17 Furthermore, Tsai et al. demonstrated that the increase in the number of functional amines on the chain of amines can improve the selectivity of the PA-TFC membrane for pervaporation dehydration of EtOH solution through increasing crosslinking degree in PA layers.16
To our best knowledge, there are few studies on the preparation of PA-TFC membrane for pervaporation desalination and removal of toxic ions from water. The researchers have focused on fabricating graphene-based membrane and GO-based nanocomposite membranes for desalination.18–21 Huang et al. reported a novel GO-polyimide hollow fiber membrane with a water flux of 15.6 kg m−2 h−1 and a salt rejection of 99.8% for desalination of 3.5 wt% seawater.20 Zhao et al. studied fabricating a polyamide-graphene oxide (PA-GO) composite membrane by vacuum filtration combined with IP to upgrade the pervaporation desalination performance of hypersaline solutions.21 It shows that PA plays a role in stabilizing the GO layer, and the GO thickness controls the water flux and selectivity of the membrane. The fabricated membrane exhibited a high water flux of 24–26.7 kg m−2 h−1 and excellent rejection of 99.99% for the desalination of NaCl aqueous solutions (3.5–10 wt%).
In the present work, PA-TFC membranes are fabricated for pervaporation separation of the arsenic contamination (such asAs(V) of arsenic salt (Na2AsHSO4·7H2O)) in aqueous salt solutions. In particular, several amine monomers with different chemical structures and functional amine groups, such as ethylenediamine (EDA), triethylenetetramine (TETA), piperazine (PIP), and meta-phenylenediamine (MPD), are used to react to trimesoyl chloride (TMC) via IP process on the surface of the polysulfone porous substrate. The influence of chemical structures of the amines and the operation conditions on the pervaporation performance of the prepared membranes are also investigated. This study is expected to shed light on developing a TFC membrane with improved permeation flux and selectivity for simultaneous pervaporation removal of toxic arsenic from water and desalination of seawater.
The feed solution was circulated from the feed tank through the membrane cell with a flow rate of 90 L h−1 by a feed pump (Catpumps, USA). The feed solution temperature was maintained at 40 ± 1 °C by a laboratory recirculating heater. The pressure of the feed side was at atmospheric pressure, and the pressure on the permeate side was maintained at 3 mbar by using a vacuum pump (Robinair, USA). The separation process was conducted for 2 h, and the permeate vapor was condensed in a nitrogen liquid in a laboratory cold trap. The collected permeate was weighed using a mass balance (accuracy ± 0.0001 g) for determining the permeation flux at 25 °C. The permeation flux (J) and the rejection of salt, as well as arsenic, were determined using eqn (1) and (2), respectively.
(1) |
(2) |
Fig. 2 ATR-FTIR spectra of the PS20 support and the four PA-TFC membranes in the regions: (a) 4000–500 and (b) 1800–1400 cm−1. |
The surface and cross-section morphologies of the PA-TFC membranes are investigated by FESEM measurement, and the images are shown in Fig. 3. The visual observation reveals that the variation in the chemical structure of the amine monomers leads to differences in the morphology of the prepared membranes. Fig. 3a–d presents the surface morphologies of the prepared membranes. The three membrane surfaces, including DEA-TMC, TETA-TMC, and PIP-TMC, showed a nodular-like structure. As can be seen from Fig. 3a and b, the well-dispersed and tight-packed nodules are observed on the surfaces of EDA-TMC and TETA-TMC membranes. The difference in the nodular surface between EDA-TMC and TETA-TMC membrane is that nodules on the former are more extensive than that on the latter. Moreover, finely dispersed nodules could be observed with visible open pores distributing on the surface of the PIP-TMC membrane (Fig. 3c). This surface morphology is similarly reported in previous studies on the synthesis of poly(piperazine amide) membrane.24,26 Meanwhile, the MPD-TMC membrane shows a ridge and valley morphology, together with a dense surface. As regards the cross-section of the synthesized membranes (Fig. 3e–h), the thickness of the membrane is found to decrease in the order of PIP-TMC > MPD-TMC > TETA-TMC > EDA-TMC. This phenomenon could be attributed to the chemical structure of amine monomers. It is generally known that the diffusion of amine monomers predominantly controls the physicochemical properties of the PA layer produced via IP to the interface between two immiscible solvents to react with TMC, and the reaction takes place in the organic side due to the low solubility of TMC in water.12,16,17 Both EDA and TETA possess a linear aliphatic structure, but EDA has fewer alkyl units. Thereby, the diffusion rate to the reaction zone of EDA is higher than that of TETA, and thus it results in a denser and thinner PA layer, together with enhancing nodules on the membrane surface.14,16 Compared with the linear aliphatic monomers, PIP and MPD own the alicyclic and aromatic conformations, respectively, resulting in the slower diffusion rate to the interfacial region for forming a loose PA thin-film. Thus, PIP and MPD could penetrate through the initially loose PA thin-film to further react with TMC to produce a thicker membrane. MPD is more rigidity and steric hindrance due to the aromatic ring-containing on its compound, leading to a production of the thinner membrane compared to the PIP monomer.10–12
Fig. 3 Surface and cross-sectional SEM images of the four PA-TFC membranes: (a and e) EDA-TMC/PSf; (b and f) TETA-TMC/PSf; (c and g) PIP-TMC/PSf; (d and h) MPD-TMC/PSf. |
Fig. 4 shows the AFM images of the prepared membranes and the surface roughness, in terms of average roughness (Ra), root-mean-square roughness (Rms), and maximum roughness (Rmax) are respectively presented in Table 1. The results reveal that the surface roughness of the membrane increases in the order of PIP-TMC < EDA-TMC < MPD-TMC < TETA-TMC. TETA possesses a longer molecular chain and a more significant number of amine functional groups than EDA for the linear aliphatic amine monomers. Thus, the relative surface of the TETA-TMC membrane is rougher than that of the EDA-TMC one.12,14 As for the cyclic amine monomers, MPD has an aromatic ring, while PIP owns a heterocyclic ring. Therefore, the surface roughness of the MPD-TMC membrane is greater than that of the PIP-TMC membrane due to the higher steric hindrance of benzene rings contained in the MPD-TMC membrane.26,27 Interestingly, PIP, a cyclic diamine compound with a larger molecular size and higher steric hindrance than the aliphatic EDA monomers, is expected to form a rougher PA thin film due to its relatively slow diffusion and lower reaction rate in comparison with EDA. However, the PA layer prepared by the PIP monomer shows a less rough surface compared with that formed by the EDA monomer. It could be due to the small nodular morphology and loose structure of the surface of the PIP-TMC membrane.10,12
Fig. 4 AFM images of the four PA-TFC membranes: (a) EDA-TMC/PSf, (b) TETA-TMC/PSf, (c) PIP-TMC/PSf, (d) MPD-TMC/PSf. |
Membrane | Ra (nm) | Rrms (nm) | Rmax (nm) |
---|---|---|---|
EDA-TMC | 3.49 | 4.08 | 16.74 |
TETA-TMC | 15.53 | 19.57 | 64.74 |
PIP-TMC | 0.98 | 1.22 | 4.93 |
MPD-TMC | 10.24 | 12.24 | 49.22 |
In general, mass transport within the pervaporation membrane follows the solution–diffusion mechanism.4,7 Therefore, the sorption capability of the membrane surface to the water molecules plays a vital role in the separation performance of the pervaporation membrane. The water contact angle could be employed to evaluate the sorption capability of the resulting membrane. The lower water contact angle demonstrates the higher hydrophilicity of the membrane. Fig. 5 illustrates the pure water contact angle of the PS20 support and the PA-TFC membranes synthesized by different amine monomers.
The results show that the hydrophilic property of the four PA-TFC membranes was higher than that of the PS20 substrate (73.5 ± 2.2°), indicating that a hydrophilic PA layer was successfully synthesized on the support membrane. Among the PA-TFC membranes, the PA thin-film prepared by the EDA monomer shows the highest hydrophobic property, which could be attributed to the high diffusion and reaction rate of the EDA, resulting in the protruding globular morphology generated on the membrane surface.16 The result is also agreed with the FTIR spectrum, showing a tremendous crosslinking extent of the EDA-TMC membrane (Fig. 2). Although there is a structural disparity between TETA and MPD, the hydrophilic properties of the PA thin films synthesized by the two monomers are pretty comparable. This result could be due to many functional groups, such as carboxylic acids or abundant amine resulting from the hydrolysis of the acyl chloride or the protonation of unreacted amines during the IP created on surfaces of the relative membranes.3 Moreover, the high surface roughness could additionally contribute to the low hydrophilicity of the TETA-TMC membrane (Fig. 4b and Table 1). Remarkably, The PIP-TMC membrane surface exhibits the lowest hydrophilicity, arising from the low reaction rate of PIP with TMC to produce a loose membrane structure with an abundance of carboxylic functional groups.26 It is worth noting that the combination of great hydrophilicity and high roughness could positively affect the separation performance of the derived membrane.
Fig. 6 Effect of the amine monomers on the separation of the four PA-TFC membranes for (a) As(V) removal and (b) NaCl separation. |
It can be seen that a difference of the permeation flux with the order of MPD-TMC < EDA-TMC ∼ TETA-TMC < PIP-TMC demonstrates the effect of the different chemical structures of the amine monomers on the permeation flux of prepared membranes. Moreover, the variation in permeation flux for separation of As(V) and NaCl solutions is relatively similar. Remarkably, the permeation flux for separating NaCl solution (Fig. 6b) is slightly lower than that for As(V) solution (Fig. 6a), which could be ascribed to the high NaCl concentration in the feed solution, resulting in a reduction of partial vapor pressure at high temperature (40 °C), which affects the permeation flux of the membrane.20,28 However, the TETA-TMC membrane has higher surface roughness and more excellent hydrophilicity than the EDA-TMC membrane, which is favorable for improving permeation flux. The EDA-TMC and TETA-TMC membranes exhibit a comparable flux, which could be due to a large number of amine functional groups on the TETA, making an intensive crosslinking degree of the TETA-TMC layer.15,16 This hinders the mobility of the polymer chain in the PA network even at a high operating temperature and hence prevents the diffusion of water molecules through the selective PA layer.14 Compared with the linear aliphatic amine monomers, the MPD monomer produces a PA layer with a higher thickness and lower hydrophilic property, which is disadvantageous to the permeation flux of the membrane. Despite having a higher thickness, the PIP-TMC membrane shows a higher permeation flux, nearly twice the permeation flux of the MPD-TMC membrane. This phenomenon could be due to the more excellent hydrophilicity and a lower crosslinking degree in the PIP-TMC network.26
Apart from the permeation flux, rejection is also an essential parameter for evaluating the performance of the membrane. According to Fig. 6, all the PA membranes synthesized in this study exhibit an excellent rejection (>99.9%) of As(V) and NaCl. This observation is because the PA selective layer is regarded as one of the hydrophilic membranes, and the NaCl and As(V) solutions comprise volatile water species and bulkier hydrated salt ions, which are non-volatile. Thereby, free water molecules are preferred to adsorb into the PA layer and selectively diffuse through the membrane based on the free volumes created by the thermal motion of polymer chains in the PA matrix, while salts are rejected.4 Due to the comparable salt rejection of the derived membranes, it is suggested that PIP is a suitable functional diamine monomer to synthesize the PA-TFC membrane with high permeation flux, good As(V), and NaCl rejections.
Fig. 7 Effect of operation temperature and As(V) concentration in the feed solution on the separation performance of the PIP-TMC membranes. |
The results show that the As(V) rejection is over 99.9% for all the experiments, indicating a negligible impact of operating temperature and As(V) concentration (0.15–1.5 mg L−1) on the As(V) rejection of the prepared membrane. On the contrary, the permeation flux increases significantly from 7.5 kg m−2 h−1 to about 22.8 kg m−2 h−1, as elevating the operating temperature from 40 °C to 70 °C, while the effect of As(V) concentration in the feed solution is unremarkable. Compared with separating As(V) solutions, the permeation flux is found to be improved by increasing the feed temperature for the separation of NaCl solutions (Fig. 8). According to Raoult's law, the water vapor pressure could be raised 4 times when increasing the feed solution from 40 °C to 70 °C, leading to the approximately 3-fold permeation flux. This result is well consistent with previous findings.21,29,30
Fig. 8 Effect of operation temperature and NaCl concentration in the feed solution on the separation performance of the PIP-TMC membranes. |
However, the variation of permeation flux is depended on the salt concentration in the feed solution. The increasing rate in the permeation flux for separating lower NaCl concentrations is more significant than that for rejecting higher ones. The phenomenon could be explained by the transport mechanism in the pervaporation membrane.6 Raising operation temperature could increase the water vapor pressure on the feed side of the membrane when the vapor pressure on the permeate side is maintained. As a result, it could enhance the driving force across the membrane, which increases the permeation flux of the membrane. Moreover, the different operation temperatures could increase the thermal motion of polymer chains, which extends the fractional free volume space in the PA matrix for improving the diffusion of free water molecules through the PA layer.20,21
The ion concentration in the feed side also exerts a detrimental effect on the permeation flux of the membrane.4 The growth of ion concentration in the feed solution leads to a decrease in the water vapor pressure and the reduction of the free water molecules and, therefore, decreasing the permeation flux.4,6,7 The results show that the low concentration of As(V) in the aqueous solution in the range of 0.15–1.5 mg L−1 insignificantly influences the permeation flux of the membrane due to the slight difference in the water vapor pressure of the feed solution (Fig. 7). As opposed to the low As(V) concentration, the higher feed NaCl concentrations (5–30 g L−1) reduce the water vapor pressure, which leads to the relative decrease in the permeation flux (Fig. 8). It could be found that the permeation flux decreased by approximately 21% for pervaporation separation of 30 g L−1 feed NaCl solution at 70 °C, in comparison with the separation of 5 g L−1 NaCl solution at the same operating condition. The incremental operating temperature at high salt concentration could expand the free volume spaces in the PA selective layer via increasing the thermal motion of polymer chains and simultaneously increasing the diffusion rate of salt ions through the membrane.17,28 This results in the decline of the salt rejection of the membrane. In this study, the NaCl rejection is observed to slightly decrease from over 99.9% to 98.7% with the extent of operating temperature and NaCl concentration of the feed solution (Fig. 8). Although the conditions for conducting experiments are different, it is worth comparing the separation performance in terms of permeation flux and NaCl, toxic rejections in the literature. The results in this study reveal that the membrane shows the permeation flux of 16.1 kg m−2 h−1 and ca. 99.9% rejection for 1.5 mg L−1 As(V) removal, as well as 13 kg m−2 h−1 and 99.3% rejection for 30 g L−1 NaCl separation at 60 °C. At a higher temperature of 70 °C, the permeation flux is 22.8 kg m−2 h−1, and the rejection is ca. 99.9% for As(V) removal, while the permeation flux is 17.2 kg m−2 h−1 and the lower rejection is 98.7% for separating NaCl solution. Compared with the pervaporation desalination membranes of PA-GO,21 diamines modified graphene oxide nanosheets (Ax-GO),31 polyvinyl alcohol (PVA),32,33 MXene,34 zeolites,35,36 and polysulfonamide,37 the PIP-TMC membrane exhibits a reasonable pervaporation performance with adequate permeation flux and good rejection.
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