Aranee (Pleng)
Teepakakorn
a and
Makoto
Ogawa
*b
aSchool of Molecular Science and Engineering, Vidyasirimedhi Institute of Science and Technology (VISTEC), 555 Moo 1 Payupnai, Wangchan, Rayong 21210, Thailand
bSchool of Energy Science and Engineering, Vidyasirimedhi Institute of Science and Technology (VISTEC), 555 Moo 1 Payupnai, Wangchan, Rayong 21210, Thailand. E-mail: makoto.ogawa@vistec.ac.th
First published on 10th May 2021
Water-induced self-healing materials were prepared by the hybridization of a water-soluble polymer, poly(vinyl alcohol), with a smectite clay via mixing in an aqueous medium and subsequent casting. Without using chemical crosslinking agents or heat treatment, the poly(vinyl alcohol)–clay hybrid adhered strongly to substrates, showing self-healing when immersed in water (25 °C). The healing was completed within 1 min by soaking a damaged poly(vinyl alcohol)–clay film under such conditions as in cold water (2 °C), simulated seawater, steam, HCl solutions (pH = 1) and NaOH solutions (pH = 14). The healing was seen repeatedly 10 times.
As an alternative ecofriendly stimulus, self-healing polymer in water has been studied and used as a protecting layer for civil engineering products, biomaterials and electronic devices not only under ambient conditions but also in underwater applications.19 Water is used to facilitate the reversible molecular interaction/bonding between the functional groups on the polymer backbone. A variety of polymers have been designed for water-induced self-healing, for example, catechol-functionalized polymers with or without complexation with polymer-based boronic ester,20,21 poly(vinylidene fluoride-co-hexafluoropropylene),22 an assembly of cationic and/or anionic polymers,23,24 and nonionic water-soluble polymers.25–33 In order to “insolubilize” water-soluble polymers and to achieve mechanical strength and chemical stability, such methods as the addition of chemical crosslinking agents, heat treatment and introduction of nanofillers are known. For the practical use of self-healing materials, mechanical strength, chemical stability, adhesion to the solid substrate and eco-friendly preparation method are expected in addition to healing performances. Materials with healing ability under various conditions are also worth developing.
Nanofillers have been used to modify the properties of various polymers.34 Smectite, which is a group of layered clay minerals with 2:
1 type phyllosilicate structure, is one of the nanosheet fillers used extensively as a polymer additive. Interactions with smectites and the properties of the resulting polymer–clay hybrids have been investigated for various polymers including the water-soluble ones.35 The in situ polymerization of acrylamide in the presence of a smectite was reported to obtain the hydrogel (named NC gel), which showed mechanical robustness, stability in water and self-healing property.36–38 In the present study, a hybrid of a water-soluble polymer, poly(vinyl alcohol), and a smectite clay was prepared to obtain a coating, which showed self-healing behavior under different conditions. The polymer–clay composition was shown to be a key parameter to control the solubility of water-soluble polymers, degree of swelling, and self-healing of the resulting product.
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Fig. 1 XRD patterns of 0.36 PVA–SWF (a and b), 1.08 PVA–SWF (c and d) and 1.80 PVA–SWF (e and f) films before (black) and after (red) the soaking in water for 24 h. |
The photographs of the films taken before and after soaking in water for 24 h are shown in Fig. 2. By soaking, PVA was dissolved and SWF was dispersed into water, resulting in the disappearance of pure PVA and SWF samples from the substrate. Some parts of 4 and 5 PVA–SWF films were swollen in water, resulting in the partial liberation from the substrate, as shown in Fig. 2, which was supported by the weight loss of the film after soaking (Table S1, ESI†). On the contrary, 0.36, 1.08 and 1.80 PVA–SWF films were adhered to the substrate, as shown by the appearance of the films (Fig. 2, no significant change was seen after immersion). No weight loss/gain was observed upon soaking (Table S1, ESI†) and the basal spacing did not change (Fig. 1), confirming that 0.36, 1.08 and 1.80 PVA–SWFs were stably adhered to the substrate without swelling. For the oxygen and water vapor barrier film obtained by the hybridization of PVA with smectites,46–49 the low oxygen and water vapor permeation was explained as a result of the torturous path by the parallel orientation of clay platelets in the PVA matrix and hydrogen bonding between PVA and clay surface. It was found that the diffusion of water and oxygen decreased as the volume fraction of the clay in the hybrid increased.47–49 In the present study, water permeation was thought to be restricted for PVA–SWFs with lower PVA contents, supporting the observed difference in the insolubilization depending on the composition.
Possible roles of the smectite as a crosslinker were proposed for the hydrogels prepared by the in situ polymerization of poly(N-isopropylacrylamide) and poly(N,N-dimethylacrylamide)37,38 and freeze-thawing of PVA50 in the presence of smectites and organically modified smectites, respectively. In those studies, the clay content was within 2–25 wt%, where possible exfoliation of the clay in the polymers was proposed. However, PVA was intercalated into the interlayer space of smectite for 0.36, 1.08, and 1.80 PVA–SWFs, as shown by the expansion of the interlayer space derived from the XRD results. The stability of PVA–SWF hybrids in water was thought to be due to the ion-dipole interactions and hydrogen bonding between the hydroxyl groups along the PVA chain to the silicate surface as well as the intermolecular hydrogen bonding between the PVA in addition to the restricted water permeation through “torturous path” as discussed before.
The orientation of the silicate layers parallel to the substrate was seen in the SEM images of the cross-section of the 1.80 PVA–SWF film (Fig. 3A–C). The film surface was smooth, and the thickness was 4.3 μm, which was in agreement with the depth profile analysis using a profilometer (Fig. S6, ESI†). The silicate nanosheet with a thickness of 1 nm was not seen clearly from the SEM analysis even at a magnification of 150k (Fig. 3B) due to the small particle size of SWF (SEM image of SWF is shown in Fig. S7, ESI†). The uniform distribution of SWF platy particles from the bottom to the surface of the film was suggested for 1.80 PVA–SWF from the layered texture of the film cross section, while the layered texture was not visible for the 4 PVA–SWF film (Fig. 3D). This difference is consistent with the XRD results, where diffraction from the basal plane of SWF was seen for 1.80 PVA–SWF and not seen for the 4 PVA–SWF film. The structural image of 1.80 PVA–SWF is shown in Fig. 3F. The thickness can be varied by using different amounts of the suspension as well as by changing the concentration of the suspension. Fig. 3C shows the SEM images of 1.80 PVA–SWF with a thickness of 25 μm. In the hybridization of a clay with sodium polyacrylate, the phase separation of the polymer from the precipitated clay was found when the amount of polymer was 30 wt%.51 Such phase separation was not seen for 1.80 PVA–SWF (the amount of polymer was 64 wt%), which is an important positive aspect of the present study to achieve homogeneous dispersion of clay particle through the film. Thanks to the homogeneity of the suspension, other coating techniques are also feasible for the preparation of PVA-clay films with varied thickness and shape on various substrates.
Water-induced self-healing of the 1.80 PVA–SWF film was investigated by immersing the engraved film with a thickness of 5.0 ± 0.9 μm in water at room temperature (Fig. 4A). Elemental analysis of the engraved and healed films (Fig. 4B) indicated that both PVA and SWF attended the recovery. The mechanical damage generated the interfacial regions, where the interface polymer chain exhibited a higher degree of freedom than that of the bulk region.52,53 Water was used to facilitate the diffusion of PVA across the cut region for the regeneration of the hydrogen bonding between PVA chain and smectite surface and PVA chain itself. The SWF nanosheet did not restrict the diffusion of PVA, but SWF and PVA were diffused together to complete the healing as indicated in the elemental mapping of the scratched/healed part (Fig. 4B). The evolution of the depth along the length of the surface's defect was characterized using a profilometer (Fig. 4C). A small ridge with a height of 7 μm was presented at the healed surface. It may be due to 2 possible reasons: (1) the diffusion rate of PVA at the middle of the interlayer space was different from PVA adsorbed at the surface of SWF and (2) the healing was achieved within 1 min, so longer time is required for the full recovery. Nevertheless, the re-healing by scratching the film at the same area and the subsequent exposure in water for 1 min was seen for 10 times (Fig. S2, ESI†). The self-healing of PVA–SWF hybrid was shown in various aqueous conditions as cold water (2 °C), steam, sea water, acidic solution (HCl pH = 1) and basic solution (NaOH, pH = 14), as shown in the photographs (Fig. 5).
The effects of the film thickness on the healing property were studied, and the results are summarized in Fig. S3 (ESI†). No healing was observed when the thickness of the film was 1 μm. The healing of the 1.80 PVA–SWF with a thickness of 2 μm was noticed after immersion in water for 30 min, while healing was not completed by prolonging the immersion time to 24 h. The limitation of healing is explained as the adhesion of the PVA–SWF hybrid film with the hydrophilic surface of the glass substrate. Thus, the driving mechanism for PVA–SWF self-healing is the competition between the interactions of PVA–SWF with water and PVA–SWF with glass substrate. The effect of the film thickness to the self-healing was reported for the PVP complexed with aminopropyl-functionalized layered magnesium silicate, where the film with a thickness over 100 nm was required for complete healing.27,28 Further systematic studies on the healing behavior of the present hybrid as supported films on various substrate as well as free standing films are also worth investigating.
Reported examples of water-induced self-healing polymer coating are summarized in Table 1. Layer-by-layer (LbL) assembly technique54 has been used to prepare water-induced self-healing materials.24,31,55–61 Uniform stacking of oppositely charged materials has been obtained by sequential deposition, while it is difficult and time-consuming to produce the thick film by the LbL technique. In the present study, simple casting was employed because the method is simple, ecofriendly and environmentally friendly to obtain uniform polymer–clay films. There was no polymer or clay loss during the film fabrication and the film thickness was easily adjusted by the volume and the concentration of the suspension containing the polymer and clay, which are the additional advantages of the casting method. In addition to the improvement of the mechanical robustness of the polymer through the interactions with the added particles, a chemical crosslinking agent and/or heat treatment was required for the stabilization of nonionic polymers in water as polyethylenedioxythiophene (PEDOT) doped with polystyrene sulfonate (PSS) (PEDOT:PSS),62 poly(ethylene glycol) (PEG)25 and PVA.30–32 Even though the addition of chemical crosslink agents and any thermal treatment were not employed for the insolubilization of PVA, the present 1.80 PVA–SWF hybrid film was stable in water for more than 24 h. If compared with the previous reports on water-induced self-healing polymers (summarized in Table 1), the present PVA–SWF hybrid has such advantageous aspects as simple preparation, the product stability in water and the fast response of the healing, repeatable healing and ability to heal under various conditions as cold water (2 °C), steam, simulated sea water (0.6 M NaCl solution), acidic solutions (HCl, pH = 1) and basic solutions (NaOH, pH = 14). However, the film was liberated from the substrate by a hydrothermal treatment at 100 °C and 80 kPa for 2 h, which is a next challenge of the present material design. The PVA–SWF hybrid is a possible candidate to be used as a water-based protective coating of material to protect not only from the mechanical damage but also from environmental exposure (O2 and H2O). Different coating methods such as doctor blading, spray coating and dip coating are applicable. However, the adhesion of the coating should be evaluated before the application, so that the coating of the hybrids on various substrates is worth investigating.
Polymer | Filler/content | Crosslinking agent | Method | Film thickness | Cut size | Healed condition | Re-healing | Ref. |
---|---|---|---|---|---|---|---|---|
Abbreviations; PEIs = poly(ethylenimine), bPEIs = branched polyethylenimine, PAA = poly(acrylic acid), PEDOT:PSS = polyethylenedioxythiophene doped with polystyrene sulfonate, PVP = polyvinylpyrrolidone, PEG = polyethylene glycol, PFOS = perfluorooctanesulfonic acid potassium salt, GO = graphene oxide, AMP-clay = aminopropyl-functionalized layered magnesium silicate. | ||||||||
PEIs–PAA | — | — | Layer-by-layer technique | 34 μm | 50 μm | In water 5 min | 5 times | 24 |
700 nm | 0.2 μm | 97% RH 10 min | — | 55 | ||||
700 nm | 4.8 μm | In water 24 h and left 24 h. | — | 56 | ||||
Hyaluronic acid | 29 μm | 29 μm | In water 26–34 min | 5 times | 57 | |||
58.8 μm | 48 μm | Drop 0.1 ml water 5 min | — | 58 | ||||
b-PEIs–PAA | — | — | 20 μm | 4.3 μm | In water 30 min | 20 times | 59 | |
— | 25 μm | 76 μm | In water 10 min | — | 60 | |||
CaCO3/5.3 wt% | 32 μm | 80 μm | In water 30 min | 5 times | 61 | |||
PEDOT:PSS | — | Heat 80, 110 and 140 °C | Casting | 1 μm | 44 μm | Drop 10 μl water 150 ms | — | 62 |
PVP | AMP-clay/20 wt% | — | Spin coating | 900 nm | 20–30 μm | ≥50% RH 36 h | — | 27 |
PFOS–PVP– | — | Spray coating | 100 nm | 10 μm | ≥80% RH 24 h | — | 28 | |
PEG | — | Tannic acid | Casting | 46.5 μm | 50 μm | In water 5 min | 5 times | 25 |
PVA | Nafion/15 wt% | Treat NaOH | Dip coating | 29 μm | 125 μm | In water 20 min | 5 times | 30 |
GO/<10 wt% | Tannic acid | Layer-by-layer technique | 42 μm | 50 μm | In water 30 min | 20–30 times | 31 | |
Clay/<20 wt% | Tannic acid | Doctor blade | 42 μm | 50 μm | In water 30 min | 6–12 times | 32 | |
Clay/35–74 wt% | — | Casting | 5 μm | 30 μm | In water, HCl, NaOH, steam, NaCl, cold water 1 min | More than 10 times | This work |
The adhesion of 1.80 PVA–SWF to the substrate was further confirmed by the fabrication of the hybrid as a hook's adhesive. The thicknesses of 15 and 45 μm were required for the attachment of the hook on the glass and frosted glass (surface roughness of 14 ± 2 μm), respectively. By using the thickness of 45 μm, the hook that attached to the glass and frosted glass could hang 500 g of iron balls for more than 24 h (Fig. S4B and E, ESI†). After that, the hooks were pulled out from the glass and frosted glass windows (Video S3 and S4, ESI†). There are no PVA–SWF films remaining on the windows, while the surface roughness of the film changed after the attachment to the frosted glass (Fig. S4C and F, ESI†). The surface roughness of the film before and after attachment to the frosted glass was evaluated using a profilometer (Fig. S5, ESI†). The roughness of the film increased from 0.9 ± 0.2 μm to 8 ± 2 μm, indicating the softness property of the PVA–SWF surface. This experiment indicated the flexibility of the PVA–SWF film upon mechanical compressing (manual compressing) to adjust the shape to some extent for better adhesion. These observations suggested the importance of the thickness of the coating to be adhered to the substrates with varied surface roughness. In other words, the strength of adhesion can be varied by the roughness of the surface to be attached. In addition, the effect of the composition on adhesion was evaluated using a tensile tester (shear lap test). The relationship between shear load and the displacement is shown in Fig. S9 (ESI†). The average shear strength for the separation of the plates was 105.9 ± 11.9 and 38.9 ± 4.2 kPa for 0.36 and 1.80 PVA–SWFs, respectively. Adhesion of the present hybrids to various substrates and under different conditions is being investigated in our laboratory to clarify the possible application of the present films.
Footnote |
† Electronic supplementary information (ESI) available: XRD patterns of 4 and 5 PVA–SWF, microscopy images of re-healing 1.80 PVA–SWF, microscopy images of engraved 1.80 PVA–SWF with the thickness of 1 and 2 μm, photographs of 1.80 PVA–SWF coated on the hook, temporal evolution of defect 1.80 PVA–SWF, temporal evolution of engraved 0.36, 1.08, 1.80, 4 and 5 PVA–SWFs, SEM image of SWF, schematic of shear lap test, relationship between the shear load and the displacement, weights of PVA–SWF film before and after immersion in water. See DOI: 10.1039/d1ma00099c |
This journal is © The Royal Society of Chemistry 2021 |