Zhi-Xia Zhang,
Shuo Wang,
Shi-Ming Li,
Si-Li Shan,
Huan Wang* and
Jia-Xing Lu*
Shanghai Key Laboratory of Green Chemistry and Chemical Processes, School of Chemistry and Molecular Engineering, East China Normal University, Shanghai 200062, P. R. China. E-mail: hwang@chem.ecnu.edu.cn; jxlu@chem.ecnu.edu.cn
First published on 3rd January 2020
To develop efficient catalysts for the electroreduction of organic halides, a facile one-pot synthesis of Ag nanoparticles/ordered mesoporous carbon electrode materials via the self-assembly of CH3COOAg and resol in the presence of triblock copolymer is proposed. The resultant electrode materials possess uniform mesopore sizes (3.3 nm) and pore volumes (∼0.28 cm3 g−1), high specific surface areas (∼500 m2 g−1), and uniformly dispersed Ag nanoparticles (12–36 nm) loaded within the carbon matrix. Cyclic voltammetry, measurements of electrochemically active surface area, and electrolysis experiments were conducted to understand the correlations between the catalytic ability and the structural and textural features of the catalysts. Excellent bibenzyl yield (98%) and remarkable reusability were obtained under mild conditions. The results confirm that the prepared nanocomposites show outstanding performance in the electroreduction degradation of PhCH2Br to bibenzyl.
The family of ordered mesoporous carbon (OMC) has great importance because of its advantages over other materials, including large specific surface area, uniform mesopore structure, good chemical stability, and high electrical conductivity.21–23 The crystallinity and conductivity of carbon materials can be improved by heat treatment or by the use of graphitization catalysts.24,25 As a mesoporous material (diameter = 2–50 nm), OMC is a good support or container for the deposition of metal nanoparticles, resulting in outstanding mass transfer performance of reactants and products.26,27 Therefore, OMC has good application prospects as an electrode material in electrosynthesis.
Recently, we found for the first time that metal Ni nanoparticles supported by OMC showed excellent electrocatalytic performance for the selective electroreduction of ketones into alcohols.28 We previously demonstrated that the mesoporous structure influences the catalytic effect. However, the catalytic effects of metal nanoparticles have not been discussed in detail. Additionally, metal Ag nanoparticles, a powerful economic catalytic material, grown in situ on OMC may be applied in the electroreduction of benzyl bromide. The synthesis and characterization of the physicochemical properties of a series of Ag nanoparticles/OMC (Ag/OMC) electrode materials with different Ag contents but identical hole diameters and pore volumes would be beneficial for exploring the relationship between Ag nanoparticles and electrocatalytic reduction performance in detail.
Herein, a series of Ag/OMC electrode materials with different Ag contents but uniform mesopore sizes (3.3 nm) and pore volumes (∼0.28 cm3 g−1) were synthesized, characterized, and applied as highly efficient catalysts for the electroreduction of organic bromides. These nanocomposites were prepared via the one-pot, three-constituent self-assembly of commercially available F127 as the template, low-molecular-weight resol as the carbon precursor, and CH3COOAg as the metal source. The effects of the Ag content and nanoparticle size on the electrochemically active surface area (ECSA) were investigated in detail by lead underpotential deposition (Pb-UPD) experiments. The catalytic abilities of the Ag/OMC electrode materials were characterized by cyclic voltammetry (CV) and bulk electrolysis. The target product could be obtained in good to excellent yield at room temperature on these new electrode materials.
Fig. 1 (A) Small-angle and (B) wide-angle XRD patterns of the Ag nanoparticle/ordered mesoporous carbon samples containing different Ag contents. |
Sample | Unit cell parameter aa (nm) | SBETb (m2 g−1) | Vpb (cm3 g−1) | Dpc (nm) | Metal amountd (wt%) | Metal amounte (wt%) | Ag-ECSAf (cm2 g−1 Ag/OMC) | Ag-ECSA/AgNPg (cm2 g−1 AgNP) |
---|---|---|---|---|---|---|---|---|
a Calculated from XRD results.b Calculated using the BJH model from sorption data in a P/P0 range from 0.04 to 0.2.c Calculated using the BJH model from the adsorption branches of the isotherms.d The Ag weight percentage obtained via TGA by combusting the carbon components.e The Ag weight percentage obtained by ICP-AES.f Measured by lead underpotential deposition.g Ag-ECSA divided by the Ag content of Ag/OMC. | ||||||||
OMC | 14.8 | 534 | 0.28 | 2.4 | — | — | ||
Ag/OMC-I | 17.6 | 519 | 0.28 | 3.3 | 7.3 | 6.7 | 2.1 | 31 |
Ag/OMC-II | 16.4 | 499 | 0.27 | 3.3 | 10.6 | 9.7 | 15.5 | 159 |
Ag/OMC-III | 13.6 | 483 | 0.27 | 3.3 | 12.7 | 12.0 | 30.0 | 250 |
Ag/OMC-IV | 11.0 | 495 | 0.29 | 3.3 | 14.1 | 13.7 | 15.1 | 110 |
In other words, increasing the Ag content increased the sizes of the Ag nanoparticles.
To investigate the content of metallic Ag particles in the carbon framework, thermogravimetric analysis (TGA) was conducted to record the weight losses of the mesoporous composites from 30 °C to 800 °C in air atmosphere (Fig. S3†). Ag/OMC showed excellent thermal stability in the range of 30 °C to 340 °C. The evident weight loss in the temperature range of 350 °C to 500 °C is attributed to the combustion of carbon. The weight-invariant phenomena above 550 °C is attributed to the residue of Ag; the Ag contents of Ag/OMC-I, Ag/OMC-II, Ag/OMC-III, and Ag/OMC-IV were determined to be 7.3, 10.6, 12.7, and 14.1 wt%, respectively (Table 1). These contents agrees well with those determined by inductively coupled plasma-atomic emission spectrometry (ICP-AES; Table 1).
Fig. 2(A) shows the N2 adsorption–desorption isotherms of the Ag/OMC materials. The resulting curves are all type-IV isotherms with a well-defined capillary condensation step in the relative pressure (P/P0) range from 0.3 to 0.6, characteristic of high-quality mesoporous materials, and an H2 hysteresis loop, which can be attributed to the typical three-dimensional caged mesostructure with a regular pore size distribution. The pore size distribution curves (Fig. 2B) show that all Ag/OMC samples had similar uniform pore distributions with average pore sizes of 3.3 nm, larger than the average pore size in the Ag-free OMC sample (Table 1). After introducing Ag, the composites maintained large Brunauer–Emmett–Teller (BET) surface areas of 483–519 m2 g−1 and high pore volumes of 0.27–0.29 cm3 g−1, similar to those of pure OMC (Table 1).
Fig. 2 (A) N2 sorption/desorption isotherms and (B) the corresponding pore size distribution curves of Ag/OMC samples with different Ag contents. |
It is worth noting that the BET surface areas, pore sizes, and pore volumes of the Ag/OMC composites with different Ag contents were nearly the same, which differs from the findings of previous studies.30–32 Traditionally, the surface areas, pore sizes, and pore volumes of most composites decrease with increasing metal content, suggesting that the existence of hydrogen bonding involving the metal precursors affects the co-assembly of resol (carbon precursor) and F127 (structure-directing agent). However, the wide-angle XRD pattern of the as-made (not calcined) Ag/OMC-III sample shows five low-intensity diffraction peaks assigned to the (111), (200), (220), (311), and (222) reflections of cubic Ag (Fig. S4†). These results indicate that Ag nanoparticles were formed before calcination rather than with the formation of the mesoporous structure. Since there is no hydrogen bonding of the metal precursor when the mesoporous structure is formed, the influence of the Ag content on the mesoporous structure is small. The schematic of the synthesis process is illustrated in Fig. 3. Ag/OMC can be synthesized through the one-pot, three-constituent self-assembly of commercially available F127, resol, and CH3COOAg followed by thermopolymerization and decomposition of the Ag precursor, calcination to remove the templating agent, and carbonization. Ag/OMC retained a large surface area, which is a key factor in the dynamic mass transport performance of the catalyst,33–35 indicating that Ag/OMC may have excellent catalytic activity.
The scanning electron microscopy (SEM) images (Fig. S5†) show that the Ag/OMC samples had similar micro-morphologies consisted of amorphous gray blocks, as for the OMC sample (FDU-16). The white balls/spots observed are Ag nanoparticles, which were present as a large number of uniform particles highly dispersed in the large-scale carbon matrix. No significant aggregation of Ag particles was observed, indicating that the Ag particles were well confined in the carbon matrix without agglomeration. The nanoparticle density gradually increased with increasing Ag content. Energy-dispersive X-ray spectroscopy (EDX) mapping provided evidence of a homogeneous dispersion of Ag (Fig. S6†). In The surface morphology of Ag/OMC was also examined using transmission electron microscopy (TEM). The TEM images of the Ag/OMC composites (Fig. 4) all show the high-quality regular array of a mesoporous structure (Im3m) in large regions, in accordance with the small-angle XRD and N2 physisorption results. Compared to pure OMC, the Ag nanoparticles (indicated by the black spots in Fig. 4) were well dispersed inside the mesoporous carbon matrix, providing active sites for electroreduction, consistent with the SEM results. With increasing Ag content, the particle density and size gradually increased. The particle size distribution histograms (insets in Fig. 4) indicate average particle diameters of 12, 20, 30, and 36 nm for Ag/OMC-I, Ag/OMC-II, Ag/OMC-III, and Ag/OMC-IV, respectively, in good agreement with the XRD analysis. The guest nanoparticles produced via the one-pot synthetic method generally grew up in the mesoporous framework with the pore wall thicknesses being smaller than the Ag nanoparticle size. This implies that the Ag nanoparticles first grew in the mesoporous walls and then penetrated through the walls into the mesochannels. In the magnified TEM image (Fig. S7†), a layered structure of graphite carbon is clearly observed in the carbon matrix. This implies that the carbon walls are graphitized, providing the composites with excellent electrical conductivity.
Fig. 4 TEM images and grain diameter distributions (inset) of the Ag/OMC samples containing different Ag contents: (a) Ag/OMC-I, (b) Ag/OMC-II, (c) Ag/OMC-III, and (d) Ag/OMC-IV. |
Fig. 5 Cyclic voltammograms recorded at a scan rate of 0.1 V s−1 using different working electrodes in MeCN-0.1 M TEABF4-5mM PhCH2Br. |
As shown in Fig. 5, the first reduction peak potentials were found at −0.73, −0.69, −0.64, and −0.79 V for Ag/OMC-I/GC, Ag/OMC-II/GC, Ag/OMC-III/GC, and Ag/OMC-IV/GC, respectively. As the Ag loading increased, the reduction peak first became more positive and then more negative. The most positive reduction peak of PhCH2Br was −0.64 V vs. Ag/AgI/I− on the Ag/OMC-III/GC electrode. In other words, the Ag/OMC-III modified electrode displayed the best electrocatalytic behavior among the tested electrodes. In addition, the peak current of Ag/OMC-III/GC was the largest among the samples, indicating that the sample resulted in the fastest reaction.
ECSA plays a decisive role in catalytic performance. Pb-UPD experiments38–40 were used to measure the ECSAs of Ag (Ag-ECSA) in the Ag/OMC samples (Table 1, Fig. S9†). The curves of all samples showed one characteristic peak attributing to Pb-UPD on Ag. Ag/OMC-III had the largest Ag-ECSA (30.0 cm2 g−1 Ag/OMC), which was 14 times that of Ag/OMC-I (2.1 cm2 g−1 Ag/OMC). The Ag-ECSAs of Ag/OMC-II and Ag/OMC-IV were nearly the same (15.4 and 15.1 cm2 g−1 Ag/OMC, respectively). Interestingly, as the loading of Ag increased, the electrocatalytic ability first increased and then decreased. In other words, a higher Ag content in the Ag/OMC cathode did not strictly correspond to better electrocatalytic ability. To eliminate the influence of Ag content, the effect of particle size on Ag-ECSA was examined. Dividing Ag-ECSA by the Ag content of Ag/OMC gives the active area of each equivalent of Ag nanoparticles (Ag-ECSA/AgNP) (Table 1). The Ag-ECSA/AgNP value for Ag/OMC-III (250 cm2 g−1 AgNP) was eight times that of Ag/OMC-I (31 cm2 g−1 AgNP). Thus, to a certain extent, increasing the nanoparticle size could dramatically increase the catalytic activity. However, when the nanoparticle size continued to increase, Ag-ECSA decreased. The Ag-ECSA/AgNP of Ag/OMC-IV (110 cm2 g−1 AgNP) was only half that of Ag/OMC-III.
The previous characterization of the composites demonstrated that the four Ag/OMC composites had nearly the same pore sizes, pore volumes, and specific surface areas; the composites differed in the size and content of the Ag nanoparticles. Previous studies have found that the reaction is mainly concentrated in the pores;41 thus, the surface area of the Ag nanoparticles exposed in holes can be in contact with the substrate and may be the key factor in determining the catalytic activity. As the nanoparticle size increased, the Ag particles first grew in the carbon mesoporous walls and then penetrated through the walls into the channels. Tiny particles are easily trapped in mesoporous walls; thus, small Ag nanoparticles have low catalytic activity. The Ag/OMC-I sample had poor catalytic performance due to its small nanoparticle size and content, consistent with the TEM and Ag-ECSA results. As the Ag content increased, the particle size also increased gradually. This increase in particle size increased the surface area exposed to the channel of nanoparticles, greatly improving the catalytic activity. However, when the nanoparticles became too large, the surface area of the Ag nanoparticles decreased drastically, which affected the active area of Ag and led to a decrease in catalytic activity. Therefore, the appropriate size and content of metal nanoparticles are key to the electrocatalytic reduction of PhCH2Br into biphenyl. The Ag/OMC-III sample had appropriate Ag loading and nanoparticle size, resulting in optimal catalytic performance.
To test the electrocatalytic reduction ability of the Ag/OMC cathode, a series of potentiostatic electrolysis experiments were conducted in a mixture of PhCH2Br (0.05 M) substrate and supporting electrolyte TEABF4 (0.1 M) in 20 mL MeCN with an Mg anode in the presence of N2 in an undivided cell.
The electrolysis experiments were conducted at the first reduction peak potential in the presence of N2 to produce bibenzyl (Table 2). The electrode material affected the electrodimerization yield; 8% dimer was obtained on the Ag-free OMC cathode (Table 2 entry 2), lower than the yield obtained on a bulk Ag electrode (24%; Table 2 entry 1), in accordance with the CV results. The yield results clearly show that the Ag/OMC cathodes resulted in large yields of bibenzyl, much higher than the yields obtained on the Ag electrode.
Entry | Cathode | Potential (V) | Q (F mol−1) | Conversionb (%) | Yieldc (%) |
---|---|---|---|---|---|
a Anode: Mg, solvent: MeCN (20 mL), supporting electrolyte: TEABF4 (0.1 M), substrate: PhCH2Br (0.05 M), T = 298 ± 2 K, PN2 = 1 atm.b Some relatively large errors are due to the volatility of some of the species (toluene and benzyl bromide).c The yields were determined by gas chromatography and based on the reactant. | |||||
1 | Ag | −0.70 | 1.0 | 30 | 24 |
2 | OMC | −1.30 | 1.0 | 12 | 8 |
3 | Ag/OMC-I | −0.75 | 1.0 | 40 | 32 |
4 | Ag/OMC-II | −0.70 | 1.0 | 52 | 45 |
5 | Ag/OMC-III | −0.65 | 1.0 | 82 | 76 |
6 | Ag/OMC-IV | −0.80 | 1.0 | 50 | 41 |
7 | Ag/OMC-III | −0.55 | 1.0 | 28 | 18 |
8 | Ag/OMC-III | −0.60 | 1.0 | 62 | 55 |
9 | Ag/OMC-III | −0.70 | 1.0 | 71 | 65 |
10 | Ag/OMC-III | −0.65 | 1.2 | 87 | 80 |
11 | Ag/OMC-III | −0.65 | 1.4 | 96 | 91 |
12 | Ag/OMC-III | −0.65 | 1.5 | >99 | 98 |
13 | Ag/OMC-III | −0.65 | 2.0 | >99 | 96 |
This shows that the catalytic properties of Ag were improved significantly by loading the Ag nanoparticles into OMC. Ag/OMC-III resulted in a 76% yield of bibenzyl as product (Table 2 entry 5), seven and three times higher than the yields obtained on OMC and Ag electrodes under the same conditions, respectively. The higher conversion and yield show that Ag/OMC-III is an extremely efficient electrocatalyst for reducing organic halides. The yields of bibenzyl were 32%, 45%, and 41% for Ag/OMC-I, Ag/OMC-II, and Ag/OMC-IV, respectively, greater than that obtained on Ag electrode (Table 2 entries 3, 4, and 6). These findings agree with the CV and Ag-ECSA results. The results suggest that the potential, which represents the level of difficulty for the reaction to occur, and Ag-ECSA, which represents the number of electrochemically active sites, are the key factors determining the catalytic performance of the material.
Under consistent conditions (except the electrolytic potential), the yield of benzyl bromide to bibenzyl was maximized (76%) at −0.65 V on Ag/OMC-III (Table 2 entry 5). The yield was lower at −0.55 V (Table 2 entry 7), likely because it is more difficult reduce the substrate at this potential. As the potential became more negative, the yield of the coupled product first increased and then decreased (Table 2 entries 7–9). The yield of bibenzyl increased to 98% when the amount of charge passing through the electrolysis cell (Q) was increased to 1.5 F mol−1 (Table 2 entry 12). The yield of bibenzyl increased with increasing Q before 1.5 F mol−1 (Table 2 entries 10–12); after that point, the yield remained unchanged with increasing Q (Table 2 entry 13). To test the catalytic ability upon recycling, the Ag/OMC-III electrode was washed repeatedly with MeCN, dried at 100 °C, and reused under the same conditions. Fig. 6 shows that the yield of bibenzyl remained around 94–98% without any appreciable reduction in catalytic activity for eight reuses, indicating that Ag/OMC possessed remarkable reusability. The surface morphology of the Ag/OMC-III electrode was characterized by TEM after eight reuses (Fig. S10†). The highly ordered mesostructure of the Ag/OMC-III composite was retained after repeated use, and the average nanoparticle diameter did not change obviously, indicating that the carbon matrix immobilized the Ag nanoparticles and limited their agglomeration during the reaction.
Fig. 6 Reuse of the Ag/OMC-III cathode. Reaction conditions are given in Table 2, entry 12. |
Footnote |
† Electronic supplementary information (ESI) available: Chemicals and instruments, electrochemical process, small-angle XRD pattern of the Ag-free mesoporous carbon sample, FT-IR and TGA of Ag/OMC, XRD of as-made-Ag/OMC, SEM of Ag/OMC and OMC, EDX-Mapping of Ag/OMC, magnified TEM of Ag/OMC, cyclic voltammograms of OMC, Pb-UPD and characterization of Ag/OMC-III after using 8 times. See DOI: 10.1039/c9ra08930f |
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