Bose
Nirosha
a,
Rajendran
Selvakumar
a,
Jeyadharmarajan
Jeyanthi
b and
Sundararajan
Vairam
*ac
aDepartment of Chemistry, Government College of Technology, Coimbatore-641013, India. E-mail: drsvairam@rediffmail.com; vamshen@yahoo.com
bCentre of Excellence for Environmental Studies (COE-ES), Government College of Technology, Coimbatore-641013, India
cDepartment of Chemistry, KPR Institute of Engineering and Technology, Coimbatore-641407, India
First published on 20th November 2019
Phosphorus-doped porous carbon is prepared from a new biomass (Elaeocarpus tectorius) at three different temperatures using a facile H3PO4 activation approach. The physicochemical characterisation of the as-prepared carbons by X-ray diffraction, Raman spectroscopy, thermal analysis, scanning electron microscopy, N2 adsorption–desorption isotherms and X-ray photoelectron spectroscopy indicates that the carbon obtained at 900 °C possesses a high phosphorus content, 2.5% (by mass), and a large interlayer distance of the porous carbon with more expanded channels facilitating the penetration of ions into the interlayers and a rapid adsorption of ions suitable for ultra-high volumetric capacitance. The optimized carbon (900 °C) delivers high gravimetric capacitance (385 F g−1 at 0.2 A g−1) and volumetric capacitance (543 F cm−3 at 0.2 A g−1) in 1 M H2SO4. In 1 M Na2SO4 electrolyte, it still exhibits a gravimetric capacitance of 203 F g−1 at 0.3 A g−1 and a volumetric capacitance of 286 F cm−3 at 0.3 A g−1. Additionally, a coin cell asymmetric device fabricated using this carbon works in a wide potential window from 0 to 1.5 V with 96% capacitance retention in 1 M H2SO4 aqueous electrolyte for 1000 cycles and yields a high energy density of 27 W h kg−1, showing the utility for the development of wearable electronic devices.
In order to achieve a high capacitance by doping phosphorus atoms into a carbon matrix, the shells were carbonized with H3PO4 at different temperatures of 700, 800 and 900 °C, the carbons were electrochemically characterized and the results are discussed in this work.
To synthesize carbon, 50 g of the shell precursor powder was mixed with 200 g H3PO4 (specific gravity: 1.68 kg L−1) and stirred at 80 °C for 3 h using a magnetic stirrer. The slurry obtained was kept at 110 °C in an air oven for 24 h. A solid mass was obtained, which was pyrolysed at 700, 800 and 900 °C for 3 h in a muffle furnace, cooled to room temperature, washed several times with deionized water until neutral, and then dried in an oven at 60 °C. The activated carbon thus obtained was specified as Elaeocarpus tectorius carbon (ETC-700, 800 and 900), respectively.
The steps for ETC preparation are shown in Fig. 1. The bikki shell consists of aromatic indolizidine alkaloids and polyphenols such as rudrakine, elaeocarpine, quercetin and ellagic acid. The molecules enriched with hydroxyl and carbonyl groups in conjugation with the aromatic system are the efficient sources, which could modify the functionality of carbon and enhance the capacitive behaviour as an electrode for supercapacitors.
The specific and volumetric capacitance for the three-electrode system were calculated by using eqn (1)–(3),
Cs = IΔt/mΔV | (1) |
Cvol = Cs × ρ | (2) |
ρ = m × V−1 | (3) |
In a two-electrode setup, a CR2032 type coin cell was fabricated using ETC-900 and reduced graphene oxide (RGO) as the positive and negative electrode materials with Whatman filter paper as a separator and a carbon cloth as the current collector in 1 M H2SO4 electrolyte. The mass ratio of the positive and negative electrodes was calculated from the formula,
(4) |
In order to compare the electrochemical performance of ETC-900 the electrochemical analysis was carried out in 1 M Na2SO4 aqueous medium in the three electrode configuration. The areal mass loading of the working electrode is 1.6 mg cm−2.
Fig. 2 (a) FT-IR spectra, (b) XRD patterns and (c) Raman spectra of ETC at an excitation wavelength of 750 nm. |
XRD patterns of ETC-700, 800 & 900 were plotted and are shown in Fig. 2b. Two broad peaks at 23° and 43° can be indexed to the (002) and (100) crystal planes exhibiting the amorphous graphitic structure of the sample. Interestingly, all the samples show shifting of the (002) plane from 26.4° of graphite to lower values of 23.3–24°, which suggests the expansion of the interlayer spacing. Furthermore, from Bragg's law the calculated interlayer distance of 3.87 Å was observed for ETC-900 which is greater than graphite (∼3.36 Å) and is almost equal to the nitrogen-sulphur dual doped carbon reported by Feili Lai et al.23 It has been reported that P is likely to be assimilated on the edges of the graphene, which may augment the interlayer spacing. This may be ascribed to the distortion of the graphitic planes caused by phosphorus doping.
Fig. 2c shows the Raman spectra of ETC-700, ETC-800 and ETC-900 samples. Two discrete broad peaks assigned as D and G bands are observed in all the samples. The occurrence of defects in the carbon lattice was denoted by the D band around 1320 cm−1 corresponding to A1g symmetry, whereas, the G band appearing at 1520 cm−1 is attributed to the E2g, due to the stretching vibration of the C–C bonds.28 The level of disorder in the carbon samples is measured using the intensity ratio of the D and G bands. The incorporation of heteroatoms into the carbon scaffold prompts the edge defects on the carbon surface which is responsible for increased D band intensity. Hence, the ETC-900 sample shows more defects with increased defect intensity representing the disorderliness produced by P-functional groups.
To find the thermal stability of ETC-900 simultaneous TG-DTA was carried out and the thermogram is given in Fig. S1 (ESI†). The curves indicate that carbon undergoes dehydration at about 90 °C. This is due to the occluded water in the carbon. This dehydration is accompanied by a weight loss of about 25%. The second weight loss is observed with an exothermic decomposition at about 650 °C leaving no residue. From the results it may be inferred that the carbon is stable up to 550 °C.
X-ray photoelectron spectroscopy (XPS) is a surface probe technique which further attests the elemental composition and bonding state of carbon with surface functional groups. Fig. 3a shows the survey spectrum of ETC-900 with a peak at the binding energy of 285 (70.74%), 532.6 (21.16%), 133.3 (8.1%) and 192.2 eV representing C1s, O1s, P2p and P2s, respectively. The de-convoluted spectrum of C1s shown in Fig. 3b with four types of peaks at 284.8 (CC), and 285 (C–C) eV in aromatic rings and at 288.1 eV (CO). The satellite peak at 292 eV (π–π*) in the higher binding energy region, is attributed to the presence of a graphene-like microstructure carbon, which enhances the conductivity.29 The O1s spectrum (Fig. 3c) has three peaks at the binding energy of 531.5 eV (CO) carbonyl and C–O–P groups; 532.6 eV (C–O) and (C–O–C) ether functional group; 536 eV (OC–OH) carboxyl group, all of which favor the electrochemical redox activity and wettability. Phosphorus is present in the form of P–O (pyrophosphate [P2O7]4− and metaphosphate [PO3]−) and it is covalently bonded to the carbon in the form of C–PO3 at the binding energy of 133.3 eV30 as indicated in the survey spectrum (Fig. 3a). This implies that P functional groups may be positioned on the edges of the graphitic planes by bonding to more oxygens with the result of increased interlayer spacing, which is consistent with the XRD results. The distinct peak at 192.2 eV for P2s (Fig. 3d) implies the formation of phosphorous pentoxide as an intermediate.31 The effective doping of P atoms into the carbon lattice is corroborated with the presence of P–C bonds, which are in agreement with FT-IR spectra. This result substantiates that ETC-900 has more oxygen and phosphorus functional groups which may produce pseudocapacitance. The higher oxygen content was mostly due to a dehydration reaction which converts the cellulose to carboxyl/ketone groups at a high temperature.
N2-Sorption analysis was employed to determine the surface area, pore size distribution (PSD) and textural properties of the ETC (Fig. 3e and f). N2 adsorption–desorption isotherms display a steep rise in the adsorbed volume at P/Po < 0.05, which indicates the type I isotherms of microporous materials.32 The specific surface area (SSA) of P-doped carbons escalated as the temperature is increased. ETC-900 has a high BET-SSA of 858 m2 g−1 with an average pore diameter of 1.8 nm and pore volume of 0.43 cm3 g−1, respectively. Pore characteristics play a crucial effect on the electrochemical performance of carbon in supercapacitors. At a high temperature phosphoric acid forms its corresponding anions that can act as catalysts for the reduction of tar formation by producing polyphosphate bridges via crosslinking reactions.30 Therefore, it may develop the micropores during pyrolysis. It is observed that the phosphorus-rich carbons have narrow micropores with little mesopores as tabulated in Table 1. In comparison with ETC-900, both ETC-800 and 700 have low BET-SSA and pore volumes of 0.22 and 0.24 cm3 g−1 which are not very effective for ion transportation. Fig. 3f exhibits the pore distributions calculated from the non-local density functional theory (NLDFT) model. The pores for ETC samples are mainly composed of micropores (<2 nm), particularly sub-nanopores (<1 nm). The predominant sub-nanopores ranging from 0.5–1 nm provide accessible sites for penetration of aqueous electrolyte ions leading to capacitance enhancement.15 All the ETCs have the pore width centred at 0.4 to 1.8 nm with a high adsorption volume for ETC-900. The above result denotes that the increase in surface area at a higher temperature is owing to the gases resulting from decomposition and volatilization, which can generate new pores in the carbon surface.
Sample | S BET (m2 g−1) | Micro surface area (m2 g−1) | Meso surface area (m2 g−1) | Total pore volume (cm3 g−1) | Micropore volume (cm3 g−1) | Average pore size (nm) |
---|---|---|---|---|---|---|
ETC-700 | 267 | 235 | 33 | 0.24 | 0.12 | 1.72 |
ETC-800 | 339 | 320 | 19 | 0.15 | 0.22 | 1.76 |
ETC-900 | 858 | 781 | 77 | 0.43 | 0.38 | 1.80 |
The microstructure of ETC was elucidated by field-emission scanning electron microscopy (FE-SEM) and high-resolution transmission electron microscopy (HRTEM) observations. The FE-SEM image of ETC-900 is depicted in Fig. 4a. The images display an ordered porous network structure for ETC-900 at higher magnification. The decomposition of cellulose and hemicellulose at a temperature higher than 700 °C results in uniform pores for the facilitation of ion transport and offers more accessible active sites in the carbon matrix of ETC-900. Moreover, the doping of phosphorus leads to the existence of numerous micropores in the carbon matrix. The amount of phosphorus, oxygen and carbon content were found to be 2.5%, 13.8% and 84% (by mass), respectively, from SEM-EDAX analysis given in Fig. S2 (ESI†). The HRTEM image (Fig. 4b) of ETC-900 clearly reveals the porous wrinkled structure with numerous pores on the carbon matrix. This implies that phosphorus has triggered a greater structural effect on the morphologies of the carbon matrix with the elevation in the temperature. As reported earlier, by Jens Peter et al., the greater percentage of phosphorus content transfers the morphology to a tube-like structure or crumbled carbon lumps that are also wrinkled.33 The creation of enormous mixed micro and mesopores in the carbon matrix by H3PO4, owing to the escaped gas from partial decomposition of H3PO4, (4H3PO4 + 10C → P4 + 10CO + 6H2O) above 750 °C, with the formation of P2O5 as an intermediate. The transformation of bulk particles to uniform pores with wrinkles takes place as the temperature increased from 700° to 900 °C which is well attained at 900 °C. Hence, this kind of carbon surface provides an ion buffering pool to enrich the electrolyte transport kinetics during the electrochemical process. The SAED pattern exhibits a polycrystalline nature with a hexagonal lattice representing the reflections of the graphene plane given in Fig. 4c. Fig. 4(d–f) shows the elemental composition of ETC-900, substantiating the presence of phosphorus in the carbon matrix. This investigation concludes that the formation of uniform pores and a graphitic nature was successful with H3PO4 activation at a higher temperature.
Fig. 4 (a and b) FE-SEM images of ETC-900, (c–f) HRTEM images (inset of (f): SAED pattern) and elemental mappings of ETC-900 (g) carbon, (h) oxygen and (i) phosphorus. |
Galvanostatic charge–discharge (CD) profiles of ETCs in three electrode cells and within the optimized potential window of 0–1 V at 0.2 A g−1 are displayed in Fig. 5c. The CD profiles (Fig. 5d) at diverse current densities from 0.7–10 A g−1 for ETC-900 shows isosceles triangular shape, signifying the EDLC with better electrochemical stability and charge–discharge reversibility. The discharge curves of ETC-900 without an apparent voltage drop reveal the minor internal resistance and excellent electrical conductivity. The capacitive characteristics of ETC-700 and 800 (CV and CD profiles) are listed in Fig. S3 (ESI†).
It is clear that the performances of the carbons vary with different temperatures, which is also interrelated with BET-SSA and porosity. Micropores (<2 nm) are necessary for double layer formation of charge storage at lower current density (<100 mA g−1) and mesopores aid as an ion buffering source at higher scan rates (>100 mA g−1). The specific capacitance of the prepared carbon decreases in the following order: ETC-900 > ETC-800 > ETC-700 as shown in Fig. 5e. The poor capacitance behaviour of ETC-800 and ETC-700 may be ascribed to reduced total pore volumes and BET-SSA. ETC-900 provides the highest gravimetric capacitance of 385, 250, 201, 189, 173 and 132 F g−1 at the current densities of 0.2, 0.7, 1, 2, 5 and 10 A g−1, respectively. The ETC-900 also displays a high volumetric capacitance of 543 F cm−3 at a current density of 0.2 A g−1 and 186 F cm−3 at 10 A g−1 as shown in Table S1 (ESI†). The high volumetric capacitance was due to the high packing density (1.41 g cm−3) of the ETC-900. The high packing density of the material is also due to the low mesopore/macropore content in the ETC-900 sample. Jiangying et al., reported the specific capacitance of 260 F g−1 at 0.05 A g−1 and 169 F g−1 at 1 A g−1 for nitrogen/oxygen/phosphorus decorated carbons from shrimp cells.36 The highest capacitance witnessed for ETC-900 as compared to ETC-700 and ETC-800 was ascribed to the effect of the contribution of the p-electron of the P-functional groups which improve the wettability of the electrode and also induce direct pseudocapacitance through a redox reaction. The reaction is proposed below.37
(1) |
Another accepted reason is that pores considerably larger than electrolyte ion size and its solvation shells are necessary for higher capacitance values. The micropore with a pore size ranging between 0.77 and 1.8 nm could be completely accessible to the hydronium ions (0.36–0.42 nm)38 and hydrated bisulphate ions (0.53 nm),39 which agrees well in our case. The unstable oxygen functional group declines the capacitance which is suppressed by P2O5 formation as seen in the XPS results. However, ETC-900 could hold a specific capacitance of 132 F g−1 and volumetric capacitance of 186 F cm−3 even at the higher current density of 10 A g−1 showing outstanding rate capability. Compared to nano-sized carbons, micro-sized carbons are suitable for practical energy storage applications, as they empower a higher tap density.40 The electrochemical performances of activated carbons derived from various biowaste sources are compared in Table 2. The long term cycle stability and coulombic efficiency of ETC-900 were reviewed at a high current density of 2 A g−1, implying 71% of capacitance retention and 100% efficiency was perceived after 2000 charge–discharge cycles (Fig. 5f).
Biomass precursor | Activation method | S BET (m2 g−1) | C sp (F g−1) | Electrolyte | Ref. |
---|---|---|---|---|---|
Beer lees | KOH | 3560 | 188 | 0.1 M H2SO4 | 41 |
Natural wood | KOH | 2925 | 200 | 6 M KOH | 42 |
Wood saw dust | KOH | 2960 | 236 | 1 M TEABF4 | 43 |
Willow catkin | KOH | 645 | 279 | 6 M KOH | 44 |
Corn grains | KOH | 3199 | 257 | 6 M KOH | 45 |
Tea leaves | KOH | 2841 | 330 | 2 M KOH | 40 |
Coconut shell | ZnCl2 | 1874 | 268 | 6 M KOH | 46 |
Borassus flabellifer flower | H3PO4 | 633 | 234 | 1 M KOH | 47 |
Pine cone | KOH | 1515 | 137 | 1 M Na2SO4 | 48 |
Elaeocarpus tectorius shell | H3PO4 | 860 | 385 | 1 M H2SO4 | Present work |
Electrochemical impedance spectroscopic analysis was conducted to evaluate the electrode kinetics of the activated carbons. The total impedance can be classified into three components in Nyquist plots: (1) bulk electrolyte resistance (intercept of real axis at a high frequency region), (2) interfacial impedance has been assigned between the electrode and electrolyte solution (the diameter of the semicircle at the middle frequency region) and (3) diffuse layer resistance (i.e. impedance that is related to the intra-particle pores which occur at intermediate frequency regions).49 The Nyquist plots for all the carbons (Fig. 6a) display a real axis with a short intercept at a high frequency region which is the indication of bulk electrolyte resistance (Rs) and it is estimated to be 1.8 Ω (ETC-900), 2.1 Ω (ETC-800) and 4 Ω (ETC-700), respectively. The equivalent circuit fitting was performed by a Randles circuit fitting and is represented in Fig. 6a. The circuit is composed of intrinsic resistance Rs, charge transfer resistance Rct and Warburg diffusion element W. The impedance of the circuit is Resr − j/ωCutil, where j is the imaginary unit and ω is the angular frequency (=2πf); the Resr (equivalent series resistance) and Cutil (utilizable capacitance) were calculated from the perpendicular region of real and imaginary parts in the Nyquist impedance. The rate capability of the porous carbons can be deduced from a smaller relaxation time constant using a simple relation τ = R × C.50 The calculated relaxation time signifies the required time needed to discharge the efficient energy stored from the device, which are 2.7, 3.8 and 5.5 s for ETC-900, 800 and 700, respectively. For more detailed information regarding rate capability and capacitive characteristics, complex capacitance analysis was performed. The transformation of measured impedance to complex capacitance was carried out using the relationship .51 The real (C′(f)) and imaginary (C′′(f)) capacitance as a function of frequency are shown in Fig. 6b.
The capacitance as a function of frequency can be calculated using the following equations.
C′(f) = −Z′′(f)/ω|Z(f)|2 | (5) |
C′′(f) = −Z′(f)/ω|Z(f)|2 | (6) |
The real part of complex capacitance denotes the capacitance value as a function of frequency, whereas the imaginary part (C′′(f)) is correlated with the Kronig–Kramers (K–K) relationship. The appearance of peak shaped curves is noticed for ETC-900 and ETC-800 in the imaginary capacitance plots as a function of frequency in semi log scale as shown in Fig. 6c and d. As implied by the K–K relationship, the total capacitance (Ctot) can be calculated from the peak area (Ap) as Ctot = 1.466Ap.52 Furthermore, the peak frequency (fp) at the maximum of (C′′(f)) corresponds to the representative frequency which is inversely proportional to the time constant (τ) of the system. The Ctot values and fp are 71 F g−1/45 mHz (ETC-900) and 65 F g−1/20 mHz (ETC-800) with the FWHM values of 0.91 and 0.88 for ETC-900 and 800, respectively. The peak shaped curve was not observed for ETC-700 indicating the very low rate capability. The results indicate that capacitance and rate capability of the porous electrode can be evaluated well by C′′(f) vs. logf plot. The Bode plot in the low-frequency region (Fig. 6e) with a phase shift of −80° is close to −90° indicating the nature of the ideal capacitive charge storage behaviour. Among the three samples, ETC-900 has the rapid and better capacitive response as a superior electrode for a supercapacitor.
The electrochemical analysis for the ETC-900 sample in a 1 M Na2SO4 aqueous solution was also studied. The CV curves (Fig. 7a) are in a rectangular shape indicating the EDLC behaviour. From the GCD profiles shown in Fig. 7b and the Table S2 (ESI†), low gravimetric and volumetric capacitance was observed compared to that of an acidic electrolyte. This can be imputed to the smaller cationic radius, higher ionic mobility and larger molar ionic conductivity of H+ ions. The Na+ ions possess a large hydrated radius and the faradaic capacitance contribution is also insignificant which leads to low capacitance values.53 The cycle stability of the electrode was executed at a constant current of 3 A g−1 for 1000 cycles as shown in Fig. 7c. Electrochemical impedance spectroscopy (EIS) was used to reveal the ionic and electronic transport processes. As displayed in Fig. 7d, the Nyquist plot has a small ohmic resistance Rs = 2.6 Ω but is higher compared with that of an acidic electrolyte. The lower ohmic resistance is associated with the highest Pmax values. As shown in the Bode plot, the phase angle is 80°, confirming that the capacitance was contributed by an EDLC behaviour.
Fig. 7 (a) CV profile of ETC-900 at 1 M Na2SO4, (b) GCD profile of ETC-900, (c) specific capacitance as a function of cycle number, (d) Nyquist plot of ETC-900, and (e) Bode plot of ETC-900. |
The specific capacitance, energy density and power density for the two-electrode cell were calculated using the following equations:
Csp (F g−1) = 4it/(m1 + m2)V | (7) |
E = 1/2Csp(ΔV)2 | (8) |
P = E/Δt, | (9) |
From the above calculations, the high specific capacitance is 100 F g−1 at a current density of 0.2 A g−1 and it still retains 79 F g−1 at 1 A g−1 with 79% capacitance retention signifying its excellent rate capability. The energy density has a direct relationship with the operating potential window. The operating potential window of phosphorus functionalized carbons is extended up to 1.3 V beyond the decomposition of water (1.23 V) as reported by Densia-Hulicova et al.54 The result indicates that storage of energy depends mainly on the quantity of phosphorus content which could stabilize the carbon surface and ultramicropores (0.65–0.83 nm) which are responsible for double layer formation. As reported by Huang et al., the wide electrochemical window of 1.5 V in sulfuric acid for phosphorus rich carbons is due to the positive effect of phosphorus functional groups for the stabilization of carbon surface and some redox reactions for the overall improvement of energy storage.55 The wide potential window of 0–1.5 V may be ascribed to the electrochemical reversible hydrogen storage in carbon materials. It is worth mentioning here that P-doped graphene can operate stably in aq. H2SO4 at 1.7 V with an excellent cycling performance and high energy densities.56 In accordance with this result, it is observed that this system also works in a wide window up to 1.5 V. The sufficient polyphosphate functional groups in carbon materials could enrich the strength of hydrogen adsorption on the carbon surface for the electrochemically stable potential window (ESPW) in the aqueous supercapacitor. Hence, the fabricated asymmetric device delivered a maximum specific energy of 33.8 W h kg−1 at a specific power of 648 W kg−1. The specific power achieved the highest value of 3323 W kg−1 at the specific energy of 27 W h kg−1 as shown in Fig. 8f. The obtained results suggest that the ETC-900-based asymmetric device holds great promise for potential applications in energy storage devices. The long-term cycling stability of the fabricated asymmetric device was studied over 1000 cycles at 1 A g−1 (shown in Fig. 8e). It is apparent that at the 1000th cycle, the asymmetric device exhibits almost 96% capacitance retention. The practical usability of the ETC-900-based asymmetric device electrode was examined by charging the device to a potential up to 1.5 V and then discharging it to light a commercial LED for more than 2 minutes.
From the overall results and discussion above, we have demonstrated that the ETC-900 has all the desirable features given below, and could act as a promising electrode for an advanced supercapacitor:
(i) enhancement of electrode wettability: the huge quantity of phosphorus and oxygen functional groups on the carbon surface favor the impregnation of the electrolyte into the inner core of the electrode material,
(ii) involvement of pseudocapacitance: redox-active functional groups such as PO and CO can furnish electroactive sites for capacitance enhancement,
(iii) generation of structural defects: the least electronegative phosphorus forms a C–P bond with carbon which increases the charge delocalization on the carbon atom directly to influence the surface morphology forming more open edged sites and the electron donor property of phosphorus increased the electrical conductivity of the ETC-900.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c9nj04813h |
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