Matias
Alvear
a,
Atte
Aho
a,
Irina L.
Simakova
b,
Henrik
Grénman
a,
Tapio
Salmi
a and
Dmitry Yu.
Murzin
*a
aLaboratory of Industrial Chemistry and Reaction Engineering, Johan Gadolin Process Chemistry Centre, Åbo Akademi University, Turku/Åbo, 20500, Finland. E-mail: dmurzin@abo.fi
bBoreskov Institute of Catalysis, pr. Lavrentieva, 5, 630090, Novosibirsk, Russia
First published on 3rd July 2020
Aqueous phase reforming (APR) of xylose and xylitol was studied over Pt/Pd catalysts supported on mesoporous carbon (Sibunit) in the temperature range 175–225 °C in a laboratory-scale packed bed reactor. Formic acid was introduced to the reaction mixture to simulate an industrial feedstock from the reactive extraction of hemicelluloses from biomass. The conversion was higher in xylose APR, however, xylitol APR displayed a higher selectivity to hydrogen and stable operation under the conditions investigated. Addition of formic acid increased the hydrogen production in the APR of xylitol, while xylose APR displayed an opposite behavior. The ratio of the gas and liquid products was similar for both substrates at an equal conversion, however, the alkane distribution was different, depending on the presence of formic acid and reaction temperature. It can be concluded that the APR of xylitol to hydrogen was successfully conducted with the selected catalyst in the presence of formic acid as a co-reactant.
Murzin et al.17 studied aqueous-phase reforming of xylitol over a Pt/C catalyst at 225 °C, 30 bar and varying residence times, obtaining an average selectivity to hydrogen between 80 and 90%, with a turnover frequency (TOF) between 3 and 9.3 min−1. Alkanes and carbon monoxide were produced as side products with a 10% selectivity. Moreover, detailed overall process design incorporating the reaction kinetics was, for the first time in the open literature, described for the APR of xylitol.17 The kinetic model was able to account for both the liquid and gas phase products. It was suggested that the gas phase by-products (alkanes) could be used as a fuel for reactor heating, allowing efficient heat integration.
APR of xylitol requires hydrogenation of xylose as the first step, which is typically performed at lower temperatures (∼120 °C). Performing the hydrogenation in a separate step prior to the APR decreases the techno-economic viability of the overall process.
Formic acid can be successfully used in biomass fractionation according to the literature27–33 giving hemicelluloses which can be further hydrolysed to monomeric sugars. For example, fractionation of woody biomass such as birch can be performed in the presence of formic acid yielding mainly xylose. After such a fractionation step, the downstream APR of xylose or xylitol must be performed in the presence of formic acid. Formic acid decomposition in the presence of supported catalysts has been widely studied34–39 and palladium has been observed to be an efficient metal for this purpose. Moreover, palladium has also been used for APR per se with reasonably good results.40–42 The reason for selecting carbon as a support is related to the absence of transformations under hydrothermal conditions contrary for example to alumina and a possibility to regenerate the catalyst upon treatment with hydrogen as reported previously.43
The current work focuses on investigating whether carbon supported bimetallic Pt/Pd catalyst can be used in the APR of xylose solutions containing formic acid. The latter as mentioned above is applied in an upstream step of reactive hemicelluloses (e.g. xylan) hydrolysis. The hypothesis is that formic acid can be decomposed and a reductive atmosphere will contribute to in situ hydrogenation of xylose to xylitol allowing successful APR of the sugar and avoiding typically encountered formation of humins reported in a wide range of conditions in the literature for different sugars, for example glucose.44–46
APR of xylitol per se and in the presence of formic acid was investigated in the current work not only for the sake of comparison, but also to explore the feasibility of APR for a mixture of xylitol and formic acid. Such a mixture is formed when xylose, generated in reaction extraction combined with hydrolysis, is subsequently hydrogenated.
Leo 1530 Gemini and Jeol JEM-1400Plus microscopes were used to obtain the scanning (SEM) and transmission electron micrographs (TEM) of the catalysts, respectively.
A scanning electron microscope (SEM) coupled with an energy dispersive X-ray analyzer (EDXA) was utilized to obtain information on the elemental analysis and metal distribution of the catalyst. An acceleration voltage of 15 kV was used for the X-ray analyzer. To obtain a high quality image and enhance the conductivity, the catalyst was placed as a thin layer on top of the carbon coating.
For TEM the maximal acceleration voltage was 120 kV. Interpretation of TEM images and determination of the particle sizes were done using the ImageJ program.
The reduction of the catalyst was performed at 250 °C under a constant flow of hydrogen (30 ml min−1) for 2 hours (Fig. 1). Prior to the reduction the set-up was pressurized with the He/N2 gas mixture and checked for possible leaks. The desired temperature was reached with a ramp of 5 °C min−1 under a hydrogen flow. Prior to the reduction the reactor was pressurized with He/N2 to avoid leaks and purged.
Gases | |||||
---|---|---|---|---|---|
Carbon dioxide | Iso-butane | Iso-pentane | n-Hexane | Helium | Methane |
Ethylene | n-Butane | n-pentane | Cyclic hexane | Hydrogen | Carbon monoxide |
Propylene | Neo-pentane | Iso-hexane | n-Heptane | Nitrogen | — |
HPLC analysis was performed offline using a Hewlett Packard series 1100 equipped with an Aminex HPX-87H column and a refractive index detector (RI), under isocratic conditions, with a flow rate of 0.6 mL min−1 of 5 mM H2SO4 water solution and 45 °C. The calibration was performed for 28 compounds (Table 2). Every compound was calibrated with 1 wt%, 0.5 wt% and 0.25 wt% solutions. For formic acid, a sample with 2 wt% was included. In the case of xylose and xylitol, samples with 3 wt% were also analyzed.
Substrates | |||
---|---|---|---|
Furfural | Xylitol | Glycerol | Propane-1,2-diol |
Xylose | Erythritol | Formaldehyde | Propane-1,3-diol |
Sorbitol | Glycolaldehyde | Formic acid | Acetaldehyde |
Dulcitol | Glycolic acid | Acetic acid | Methanol |
Arabitol | Lactic acid | Ethylene glycol | Butane-1,2-diol |
Ethanol | Isopropanol | Pentane-1,2-diol | 1-Butanol |
Butyric acid | 1-Propanol | Butyraldehyde | Hexane-1,2-diol |
The concentration of formic acid was selected based on the experimental data for extraction of hemicelluloses from e.g. wood and bamboo.
The reactant conversion X was defined as:
![]() | (1) |
![]() | (2) |
The selectivity to H2 was calculated as:
![]() | (3) |
The selectivity to carbon (carbon dioxide, carbon monoxide and alkanes) was determined as:
![]() | (4) |
The specific platinum activity for the products was defined as:
![]() | (5) |
A SEM image of the catalyst particles is presented in Fig. 2.
The surface composition was analysed by SEM–EDX. The catalyst surface was found to contain 4.8 wt% Pt and 1.3 wt% Pd, which is approximately two fold the nominal loading. This result can be explained by formation of the core–shell type catalyst with the outer surface of catalyst grains being thus enriched with the metals.
The TEM images are presented in Fig. 3 illustrating that the average metal cluster size is ca. 1.5 nm.
Experiments with xylose as the reactant were conducted at 175, 200 and 225 °C (Fig. 4). The APR of xylose at 225 °C resulted in clogging of the reactor in the absence of formic acid due to the formation of humins.
A complete conversion was obtained at 175 and 200 °C (Fig. 4A), however, most of the carbon remained in the liquid phase. At 175 °C ca. 20% of the total carbon was found in the gas-phase, while at 200 °C the amount increased to 40%. The total carbon balance closure was ca. 85% (Fig. 5A). H2 and CO2 were the main gaseous products detected (Fig. 4B) with, however, decreasing selectivity with time-on-stream (TOS), while the selectivity to alkanes increased during the experiments. Apparently, these results should be explained by catalyst inactivation when xylose was used as a substrate. The average specific platinum activity for H2 formation was equal to 0.2 min−1 at 175 °C and 0.49 min−1 at 200 °C. In glucose APR it was reported previously that formation rates at 200 °C are equal to 0.11 min−1 (0.4 ml min−1 of hydrogen produced over 1 g of 3.26 wt% Pt/Al2O3).47 These results illustrate an important difference between the sugars, i.e. ca. 5 times more productivity under the same conditions for xylose APR vs. glucose APR for similar catalysts.
Addition of formic acid to the xylose solution resulted in significant changes of the process. At 175 °C a decrease in conversion from 100% to 85% was noticed while formic acid exhibited a conversion of 59%. A similar behavior was observed for xylose and formic acid at 200 °C, while a further temperature increase resulted in complete conversion of both reactants. A decrease of formic acid decomposition was observed after two hours of TOS. At 175 °C, an increase in the gaseous products was detected accounting for 30% of the total carbon compared to 20% when no formic acid was present. The temperature increase resulted in more gaseous products, accounting for more than 50% of the products at 200 °C and 225 °C.
An interesting observation in Fig. 4 for APR of xylose in the presence of formic acid at 225 °C requiring further investigation is an increase of selectivity to hydrogen and CO2 at the expense of selectivity towards alkanes. Such behavior cannot be directly related to catalyst inactivation evidenced through a decrease in formic acid decomposition, as a similar decline in activity for this decomposition under other conditions did not display the same selectivity increase.
It should be noted that despite changes in selectivity with TOS in the APR of xylose when formic acid was present in the feed, and a decline in formic acid conversion, the level of xylose conversion was rather stable (e.g. at 200 °C and 225 °C).
The qualitative product distribution was somewhat different in the presence and absence of formic acid. Fig. 4 shows that in APR of xylose in the absence of formic acid the selectivity to CO is very small similar to the results reported previously for xylitol APR.14–18 These results are in line with the high water gas shift (WGS) activity of platinum catalysts under the reaction conditions favoring this reaction (i.e. reaction of carbon monoxide and steam giving carbon dioxide and hydrogen) in the forward direction. Interestingly enough in the presence of formic acid there was a significant retardation of the water gas shift reaction.
The average specific platinum activity for hydrogen production at 175 °C, 200 °C and 225 °C was 0.04, 0.11 and 0.28 min−1, respectively. A decrease in hydrogen production when formic acid was added compared to the xylose APR solution can be related to the transformation of xylose to furfural and humins already upstream the catalyst bed. These reactions have been addressed several times in the literature for different mixtures containing formic acid (e.g. xylose with formic acid and furfural with formic acid) for a similar temperature range.48,49 According to Van Zandvoort et al.50 under acidic conditions xylose can be completely converted at 180 °C giving a high yield of humins. It can also be speculated that higher than typical for APR of sugar alcohols the selectivity to CO observed in the current work is also connected with formation of humins.
The results presented above thus show that even in the presence of formic acid, which decomposition contributes to a reductive atmosphere, there is a clear decline in the gas yield with TOS (e.g. data in the presence of formic acid at 225 °C).
Apparently balancing of the rates for the APR with xylose, the decomposition of formic acid and generation of humins from xylose are key to successful xylose APR.
As an alternative to direct utilization of xylose in APR there could be an option to first hydrogenate xylose as such or in the presence of formic acid. It was thus instructive to study APR of xylitol. The latter displayed a behavior at 200 °C different from xylose APR, namely the conversion and selectivity towards gaseous products were lower than those for xylose, with 20% of carbon present in the gas phase. However, the selectivity to hydrogen and carbon dioxide was close to 100% (Fig. 6). An increase of the temperature to 225 °C resulted in the complete conversion of xylitol with 55% of the total carbon being present in the gas phase. However, an increase was observed in the alkane production (up to ca. 10%) with a similar decrease in the selectivity towards hydrogen and carbon dioxide. The carbon balance and the product distribution in the liquid phase were similar to the APR of xylose (Fig. 5). The decrease in the activity was followed by an increase in the selectivity, which can be expressed as the specific activity for H2 formation of 0.26 and 0.7 min−1 at 200 °C and 225 °C, respectively. These results are lower than those reported previously for 2.5% Pt/C at 225 °C,14,15 however, the catalyst displayed a good stability compared to the literature findings not showing any activity decrease during the experiments.14
Experiments with the addition of formic acid to the reaction mixture showed a decrease in the xylitol conversion compared to pure xylitol solutions, while the formic acid conversion was complete at both 200 °C and 225 °C. Addition of formic acid resulted in an improved selectivity towards hydrogen decreasing the production of alkanes. This can be associated in part with efficient decomposition of formic acid over Pd in the presence of xylitol.
Such decomposition was also tested in the absence of xylitol. APR of a solution containing 1.5 wt% of formic acid was performed at 175 °C and 17 bar under the same gas flow but with a twofold higher liquid flow (i.e. 0.2 ml min−1). Under these conditions efficient formic acid decomposition was observed resulting in 98.7% and stoichiometric quantities of only CO2 and H2 as products.
The selectivity towards gas-phase products increased as in the APR of xylose where the amount of carbon in the gas phase was increased after addition of formic acid. Hydrogen and CO2 were the main gas-phase products. It should be noted that different to APR of xylose and in agreement with the previous work14–18 no formation of CO was observed indicating an efficient water gas shift reaction.
The specific platinum activity for hydrogen formation was 0.46 and 0.84 min−1 at 200 °C and 225 °C, respectively. These results differ from those obtained in the APR of xylose in the presence of formic acid, displaying the opposite behavior with formic acid addition. For xylitol APR, addition of formic acid was instrumental in increasing the hydrogen production generating much less alkanes.
In the case of xylose APR (Fig. 4) addition of formic acid resulted thus in a decrease of conversion but an increase of selectivity to alkanes. An opposite behavior in terms of selectivity was observed for APR of xylitol (Fig. 6). Such observations show that the influence of formic acid cannot be explained just in terms of additional hydrogen generation in the presence of formic acid and its involvement in formation of alkanes. In contrast, the presence of formic acid besides influencing the transformations of xylose to furfural and humins discussed above, can also suppress dehydration of xylitol probably by adsorption on the same type of sites. Adsorption of xylose on the sites leading to alkanes through dehydration/hydrogenation should be thus less influenced by the presence of formic acid because of the carbonyl group, subsequently giving more alkanes.
While xylose was highly reactive under the experimental conditions, xylitol displayed lower conversion at lower temperatures. A comparison between Fig. 4B and 6B reveals significant differences in the selectivity as a function of TOS for the APR of xylose and xylitol. The selectivity towards hydrogen exceeded 90% and was stable for xylitol processing, while the selectivity ranged from 20 to 90% with xylose being much more unstable during the experiments apparently due to catalyst deactivation. However, xylose displayed a higher reactivity at lower temperature with the conversion being twofold at 200 °C compared to xylitol. This can be related to the APR mechanism of sugar alcohols requiring first the dehydrogenation to a corresponding aldehyde.14,16
The APR of xylitol (Fig. 7B) exhibited a low selectivity to alkanes compared with xylose. The distribution did not change with temperature or addition of formic acid, but C1 and C2 alkanes remain the most prominent products. It should be noted that when formic acid was added, the overall selectivity to alkanes was lower. Moreover, the selectivity to alkanes was lower compared with the values reported previously14,15 where C1–C3 were the most abundant products.
In general, the presence of methane and ethane was significant in the APR of xylitol while the yields of C3 products were lower. The APR of xylose resulted in propane followed by ethane with less methane formation in the experiments conducted in the absence of formic acid. Introduction of formic acid shifted the selectivity among the alkanes predominantly to C5 and C6 compounds in the APR of xylose. The APR mechanism of sugar alcohols14 assumes two main parallel routes, i.e. through dehydrogenation and decarbonylation or dehydration/hydrogenation. The latter pathway is responsible for the formation of alkanes. Apparently, the presence of formic acid in the reaction mixture and its decomposition to hydrogen and carbon dioxide influenced the main transformation pathways in APR of xylose.
As mentioned above mechanistic studies of APR of sugar alcohols14–18 suggest dehydrogenation of the alcohol to the corresponding aldehyde followed by decarbonylation as the first steps along the route giving eventually carbon dioxide and water. In this context, it is not surprising that APR of xylose did not result in formation of xylitol.
In the case of the APR of xylitol, the liquid phase (Fig. 8B) contained compounds in concentrations similar to the APR of xylose, with methanol being the most abundant. Not surprisingly, xylose was also present in the reaction mixture. With increased temperature, higher amounts of liquid-phase products were observed in the APR of xylitol compared to the APR of xylose. As expected the amount of the liquid phase products decreased with increasing temperature. The presence of furfural in some samples suggests multistep dehydration of xylose. Previously numerous intermediates have been reported for xylitol APR.51 A high level of carbon identification expressed in the carbon balance (Fig. 5) displays a good identification of the main reaction products.
The liquid-phase compositions during the APR of xylose and xylitol exhibited only small changes when formic acid was added to the feed. The product mixtures had similar compositions, with methanol and propanediols exhibiting the highest concentrations for both substrates.
In the APR of xylose, the liquid phase exhibited a rather constant product distribution with most of the products having two or three carbon atoms showing a cleavage of the substrate molecules. This behavior was also observed in the gas phase as significant amounts of C2 and C3 alkanes were detected. Neira D'Angelo et al.52 described a similar route for glycerol production from sorbitol due to C–C hydrogenolysis in APR.
However, the gas-phase mainly contained significant amounts of C5 and C6 alkanes. This behavior could be due to hydrogenolysis of C–O bonds and dehydration of the substrate, as described by Godina et al.53 However, the presence of longer alkanes should be related to condensation reactions. Such reactions were more prominent after addition of formic acid.
The APR of xylitol under different conditions produced mainly C1–C3 products in both phases. These results are similar to the xylose APR, however, a high amount of C1 products indicates a further cleavage of the C–C bonds.
The presence of similar products in the xylose and xylitol APR suggests similarities in the reaction mechanisms for both substrates. However, the structure of the substrate has a significant influence on the hydrogen selectivity and the catalyst stability. The presence of a carbonyl group in the chain results in a high activity of the substrate at the expense of the selectivity towards hydrogen, which requires careful process control and a separation step after the APR of xylose. Formic acid used typically in reactive extraction of hemicellulosic sugars from biomass can be efficiently converted to hydrogen with APR, however, complete in situ hydrogenation of the sugars to sugar alcohols prior to hydrogen production was not achieved, as APR of xylose was different from APR of a xylitol and formic acid mixture.
Subsequently hydrogenation of xylose to xylitol after reactive extraction of hemicelluloses (e.g. xylan) in the presence of formic acid should be done upstream APR of xylitol. Overall feasibility of this approach requires a detailed techno-economic analysis of each step, similar to what was done for APR of xylitol.17 Such work is currently in progress.
The APR of xylitol displayed a high selectivity to hydrogen and carbon dioxide with close to 100% conversion at the highest experimental temperature (225 °C). The xylose APR displayed close to complete conversions at all reaction temperatures, however, the selectivity was significantly lower than that for the APR of xylitol. A decrease in the selectivity was also observed during the experiments.
Addition of formic acid, mimicking the APR of an industrially relevant feedstock obtained from reactive extraction of hemicellulosic sugar from biomass resulted in the decrease of the hydrogen selectivity for xylose APR, but an increase in selectivity when xylitol was used as the substrate. Formic acid was efficiently converted to hydrogen.
The carbon content in the gas phase increased with temperature for both xylose and xylitol. Moreover, addition of formic acid generated an increase in the amount of gas-phase products resulting in more extensive formation of alkanes from xylose and more CO2 in the APR of xylitol.
The alkane distribution in the APR of xylose depended on the reaction conditions. However, C5 and C6 alkanes were typically the most abundant hydrocarbons. In the APR of xylitol, the product distribution was rather constant and most of the observed alkanes were C1–C2 alkanes.
The liquid-phase product distributions were similar for xylose and xylitol with methanol and propanediols being the most prominent ones. In general, the concentrations of the liquid-phase products were rather low.
The results indicated that xylitol and mixtures of xylitol and formic acid can successfully be converted to renewable hydrogen with a high conversion and high selectivity by applying aqueous phase reforming over a bimetallic Pt/Pd catalyst.
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