Ho-Chen Hsiehac,
Ping-Wen Tsaia,
Yuan-Chia Changa,
Sheng-Feng Wenga,
Hwo-Shuenn Sheucd,
Yu-Chun Chuangd and
Chi-Shen Lee*ab
aDepartment of Applied Chemistry, National Chiao Tung University, 1001 University Rd., Hsinchu 30010, Taiwan. E-mail: chishen@mail.nctu.edu.tw
bCenter for Emergent Functional Matter Science, National Chiao Tung University, Hsinchu 30010, Taiwan
cGraduate Degree Program of Science and Technology of Accelerator Light Source, National Chiao Tung University, Hsinchu 30010, Taiwan
dNational Synchrotron Radiation Research Center, Hsinchu, 30010, Taiwan
First published on 5th December 2019
Alkaline earth metal substitutions on the A-site of pyrochlore oxide MxLa2−xCe1.8Ru0.2O7−δ (M = Mg, Ca) were studied as catalyst materials for oxidative/autothermal steam reforming of ethanol (OSRE/ATR). The as-prepared oxides were synthesized by a combustion method and characterized using powder X-ray diffraction (PXRD), and X-ray photoelectron and absorption spectroscopy (XPS and XAS). PXRD Rietveld analysis and elemental analysis (ICP-AES) support the formation of a pyrochlore-type structure (space group Fdm) with a distorted coordination environment. The substitution of Mg2+ and Ca2+ ions affects the oxidation states of Ce4+/3+ and Run+ ions and creates oxygen vacancies, which leads to enhanced catalytic activity and reduced ethylene selectivity. A long-term stability test showed optimized catalysts Mg0.3La1.7Ce1.8Ru0.2O7−δ and Ca0.2La1.8Ce1.8Ru0.2O7−δ with SH2 = 101(1)% and SH2 = 91(2)% under OSRE conditions. The initial operation temperatures were lower than that of the unsubstituted catalyst La2Ce1.8Ru0.2O7−δ. Catalysts supported on La2Zr2O7 showed stable OSRE/ATR performance and low carbon deposition compared to catalysts supported on Al2O3. We ascribe the enhanced activity to well-dispersed alkaline earth metal and Ru ions in a solid solution structure, synergistic effects of (Mg, Ca)2+/Ce3+/4+/Run+ ions, and a strong catalyst–support interaction that optimized the ethanol conversion and hydrogen production.
Hydrogen production from the reforming of ethanol is one of the potential fuel processes that could help alleviate our dependence on fossil fuels.10–13 As a result, it has been widely investigated. In recent years, many researchers have investigated ethanol conversion that combines oxygen, water, and ethanol. The addition of oxygen facilitates exothermic reactions from total or partial oxidation to provide energy for endothermic steam reforming reactions. Depending on the conditions, the processes are named oxidative (OSRE) or autothermal (ATR) steam reforming procedures. The OSR/ATR process is considered to be an energy efficient and attractive ethanol conversion process.14
To date, the most studied catalysts for OSRE processes are transition metal-based catalysts (e.g. Co, Ni, Ru, Rh and Ir) with supporting materials such as Al2O3, ZrO2 and SiO2.15–17 The catalysts employed for the OSRE process may be degraded due to a sintered catalyst and carbon deposition. Supporting materials also play an important role in maintaining an even distribution of the catalyst and suppressing the carbon deposition rate.18 Some studies show the promotion effect over supporting materials by adding either alkali or alkaline metal oxides. For example, alkaline earth or rare earth oxides (MgO, CaO, La2O3, CeO2, and Y2O3) were used as promoter materials to enhance the stability of catalysts on OSRE because they provide more basic sites on the oxide surface to facilitate the adsorption/activation of CO2, reduce carbon deposition, and prevent the aggregation of active catalysts.19–23 Graschinsky et al. studied Rh(1%)/MgAl2O4/Al2O3 for OSRE and found enhanced performance due to the effect of MgAl2O4 on the surface of Al2O3.24 Another way to promote catalytic activity is to include the fluorite-type structure CeO2 as the promoter material with an active metal catalyst. Deluga et al. demonstrated that using 5 wt% Rh/CeO2/Al2O3 and Pt/CeO2 as catalysts in a double-bed reactor could promote hydrogen selectivity reaching 130% at C/O ∼ 0.7 in OSRE.25 In our previous work, we studied the effect of controlled morphologies of ceria nanocrystals, Ce1−xMxO2 (M = Ti, Zr, and Hf), on the catalytic activity of 5 wt% (Ru, Rh)/Ce1−xMxO2 catalysts, which revealed high performance due to the specially exposed facets on the catalyst; however, the facets were unstable after long-term use.26
Recently, mixed-metal oxides with active metal ions have also been found to exhibit good activity as catalysts in relation to the ethanol reforming process.27 Various metal oxides, such as perovskite, spinel, hydrotalcites, nano-oxyhydride, and pyrochlore, have been reported for OSRE process.28–36 Chen et al. investigated the effect of a LaBO3 (B = Ni, Co, Fe, Mn) perovskite structure on OSRE. The thermal stability and oxygen vacancies affected the catalytic activity and stability for OSRE.37 Sania M. de Lima et al. studied the perovskite structure of La1−xCexNiO3 on OSRE. Good performance was found with a high oxygen storage capacity and oxygen mobility on OSRE.38 Wang et al. studied La1−xCaxFe1−xCoxO3 as a catalyst for SRE/OSRE and found that the A-site substituted with Ca2+ and cobalt ions leaving/entering the lattice of the perovskite structure enhanced activity and suppressed the sintering of the catalyst.39 M. Morales et al. investigated the catalytic activity and stability of La0.6Sr0.3CoO3−δ on SRE and OSRE. This showed higher selectivity of hydrogen with a good stability for OSRE.40 Huang et al. investigated the NiAl2O4–FeAl2O4 spinel oxide structure as a catalyst for the ATR of ethanol; it showed an optimized hydrogen selectivity of ∼109% at 600 °C.41 Espitia-Sibaja et al. investigated layered oxide hydrotalcites containing CoMgAl mixed ions for OSRE, which showed that the amount of Co3+ species catalysts affected the content of the products.42 Pirez and Fang et al. used the catalysts CeNiHzOy and Mg2AlNixHzOy nano-oxyhydride materials in OSRE that produced about a 45% yield of hydrogen with low activation energy.43,44
Our group reported on the metal substituted pyrochlore-based catalysts that display enhanced catalytic performance and stability for OSRE. The sintering effect on the catalyst was suppressed, and the amount of deposited carbon was reduced. The catalyst, La2Ce1.8Ru0.2O7 (LCRO), showed a high performance of OSRE, and the synergetic effect between the Run+ and Ce3+/4+ ions enabled the catalyst to remain active during the OSRE process.45 Lithium ion substituted metal oxides, LixLa2−xCe1.8Ru0.2O7−δ (LLCRO), created oxygen vacancies that correlated with the formation of high oxidation states cations of Run+/Ce4+. However, the initial study showed that the as-prepared pyrochlore catalysts interacted with the conventional Al2O3 support during the stream test and led to a decomposed catalyst and degraded performance. To prevent the solid state reaction between the catalyst and support, we utilized La2Zr2O7 (LZO) as the supporting material. It significantly improved the stability of the catalyst in the OSRE process.46
In this work, alkaline earth metal substituted on an A-site pyrochlore structure was studied in order to understand the effect of the A-site substitution on the activity of the catalyst in the OSRE. The mix-occupied A-sites may modify the oxidation states of active metal ions in the B-sites (Ce4+/3+ and Run+) and create oxygen vacancies. The aim of this work was to study the effect of substituted alkaline earth metals on the A-site of a pyrochlore structure on the catalytic performance of the OSRE process. We systematically investigated the substitution of La3+ with alkaline earth cations Mg2+/Ca2+ on the A-site to MxLa2−xCe1.8Ru0.2O7−δ (M = Mg, Ca), and its OSRE performances were compared to La2Ce1.8Ru0.2O7−δ. The effect of the supporting material on the OSRE performance was determined under the OSR/ATR processes using catalysts supported by Al2O3 or La2Zr2O7.
Detailed structural properties for the materials were characterized by powder X-ray diffraction (PXRD) (Bruker D8 Advance Bragg-Brentano-type, λ = 1.5418 Å). These samples were measured using a wavelength of 0.688 Å at Beam Line 01C2, NSRRC, Hsinchu, Taiwan. The standard sample LaB6 was used to correct the experimental environment at the beamline station. These data were measured at room temperature and used the Rietveld refinement method using GSAS programming.47–49
For synchrotron-based X-ray absorption experiments, XANES and EXAFS analyses were carried out at Beam Line 01C1. Powder samples were uniformly spread onto adhesive tape to measure data using a Lytle detector in the fluorescence mode. The XAS spectra of Ru K-edge were concomitantly recorded in the energy range of 21.867–22.86 keV. The normalization of the XANES data was accomplished according to previous procedures using the AUTOBK program algorithm. EXAFS data analysis was performed with the program FEFF 702.50–52 We recorded the XPS spectra of Mg2p, Ca2p, C1s, Ru3d, O1s, La3d and Ce3d core levels (ESCA PHI 1600 instrument, Al anode = 1486.6 eV). The spectra energy was calibrated using the C1s peak (binding energy 284.8 eV). The pressure in the chamber was less than 6.7 × 10−7 Pa for measurements. All spectra were analyzed with software package XPSPEAK4.1.53
The reduction temperature of the materials can be employed by using Temperature-Programmed Reduction (China Chromatography 660 instrument). The gas flowed (50 mL min−1) through the silica tube, comprising 10% H2 and 90% Ar. Approximately 60–100 mg of samples were loaded into a silica tube. The furnace temperature was raised to 900 °C at a rate of 10 °C min−1, and then, cooled with a furnace from 900 °C down to room temperature. The quantitative analysis of hydrogen consumption was integrated by PeakFitv4.11 software, using CuO as the calibration standard.
The surface area of the materials was usually determined by the Brunauer–Emmett–Teller method, which was analyzed by Micrometrics sorptometer Tri Star 3000. The particle size and morphology of the materials were acquired with scanning electron microscopy (JEOL JSM-7401F FE-SEM), and the images were examined at accelerating voltages with several magnifications.
Experimental OSRE was carried out in a fixed-bed quartz reactor (4 mm inner diameter and 12 cm length). The mass flow of 0.5 L min−1 (STP) used with 150–320 mg of the catalysts and support would equal a GHSV of 1.6 × 105 h−1. The carbon-to-oxygen ratio was determined by the concentration of the ethanol and air, a factor that would affect the total and partial oxidation processes. A heating furnace was used to control the vaporization temperatures of the fuels and catalytic bed in the OSRE. Under OSR and ATR of ethanol, the fuels were pumped into the reactor which contained the three zone fired furnace. The first and second zone was maintained at 220–240 °C to mix the evaporating gas. A catalytic bed was loaded into the third heating zone, and the furnace temperature was preheated to initially activate the fuels. The third heating zone could be maintained at activation temperature in OSRE; in contrast, the furnace temperature of the third heating zone was turned off after the catalytic reaction proceeded to an autothermal reaction. These products were analyzed by a gas chromatograph (Agilent GC 7890A) with a thermal-conductivity detector (TCD) for H2, CO, CO2, and a flame-ionization detector (FID) for CH4, C2H4, C2H5OH, and CH3CHO. The carbon balance was calculated ±5%. The general expression to calculate the selectivity of product species is defined below:
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Fig. 1 Phase identification of MxLa2−xCe1.8Ru0.2O7−δ (M = Mg, Ca): (A) powder X-ray diffraction of MLCRO0-05; (B) CLCRO0-04, and (C) cell constant refinement. |
The synchrotron X-ray diffraction of the MxLa2−xCe1.8Ru0.2O7−δ (M = Mg, Ca) was characterized. The powder data on the highest substituted samples, MLCRO03 and CLCRO02, were refined by the Rietveld method, and these results are presented in Fig. S1 and Table S1.† The unsubstituted LCRO (P-type structure, Fdm, no. 227) phase was used as an initial model. The occupation of the Ru/Ce was fixed with the as-prepared samples for MxLa2−xCe1.8Ru0.2O7−δ (M = Mg, Ca). The refinement of occupation and thermal parameters was constrained due to the correlation of both. There were two cation sites and three anion sites in the environment. The special crystallographic site 16d coordination was a distorted cube for a trivalent rare-earth cation; the special site 16c was a distorted octahedral for a tetravalent metal cation. There were three anion sites: the 48f and 8b sites were for O2− ions; and the 8a site was a vacant oxygen site, as shown in Scheme 1. The O (48f) atoms were connected to two (Mg, Ca)/La atoms and two Ru/Ce atoms. The O (48f) (x, 1/8, 1/8) positions for the parameter, x, increased from 0.367(2) to 0.392(2) for Mg- and 0.384(3) for the Ca-substituted structure due to partially substituted alkaline earth metal ions on the A-site, respectively. This affected the interatomic distances and bond angles, as shown in Table S1.† The results indicated that the A-site alkaline metal substitution, the structural environment was distorted and the oxidation state of Ce/Ru and oxygen vacancy needed to maintain the charge balance.
The specific surface areas, ICP-AES, and crystal size data for the materials as prepared are summarized in Table 1. The surface areas of all the samples exhibited a lower surface area within a small range of 5 to 16 m2 g−1. The morphology and particle size were investigated with SEM (Fig. S2†), showed uneven shapes and particle sizes aggregated in a range of 10–25 nm due to a higher annealing temperature.
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Fig. 2 Peak deconvolution of MLCRO0-03: (A) La3d; (B) Ce3d, and (C) O1s in X-ray photoelectron spectra. |
The XPS spectra of Mg2p and Ca2p are shown in Fig. S3† with peaks centered at 50 eV (Mg2p), 347 eV (Ca2p1/2) and 350 eV (Ca2p3/2), respectively. The peaks correspond to the MLCRO of the Mg2+ ion and the CLCRO of the Ca2+ ion in the structure. The Ce3d spectra can be assigned as the result of the mixed oxidation states of Cen+ cations; the results are shown in Fig. 2(B). The relative compositions of Ce3+ and Ce4+ ions were evaluated with peak integrations; the results are shown in Table S2.† Peaks U′ and V′ centered at 884.0 and 903.0 eV resulted from the contribution of Ce3+ ions. The peaks (V, V′′, V′′′) and (U, U′, U′′′) corresponded to 3d5/2 and 3d3/2 and were assigned for the Ce4+ states, showing that the increased Mg2+ substitution affected a relative amount of Ce4+ to Ce3+.55 The Ru3d spectra show binding energies in a range of 281.7–283.7 eV for Ru3d5/2 (Fig. S3(C), Table S3†). The reported data on the Ru3d5/2 signal of Ru4+ were in the range of 280.7–281.0 eV, and the binding energies high oxidation states Run+ (n > +4) were located at 282.5–282.6 eV and 283.3 eV, respectively. The broad signal can be deconvoluted to several peaks in a range of 280–292 eV, indicative of multiple oxidation states of Run+ ions.56,57
The O1s spectra for MLCRO materials are shown in Fig. 2(C). It has a broad asymmetry peak which can be deconvoluted into two peaks. It presents the two binding energies, the O48f and O8b, due to the electronegativity effect. The electronegativity of the A-site (Mg/La) ions was smaller than for the B-site (Ce/Ru). The higher binding energy of O48f surrounded by a 2 A (Mg/La) site and 2 B(Ru/Ce) site, was comparable to the lower binding energy of O8b (4A (Mg/La)). Thus, the peak could be assigned to O48f with the binding energy of 531 eV and the binding energy of 528 eV could be assigned to O8b in the O1s spectrum.58 The results indicate that the Mg-substituted samples on the A-site not only affected the La–O distance, but also created mixed oxidation states of Ce3+/4+ and Run+ that led to the distribution of oxygen vacancies. The XPS analyses from Ca-substituted samples are similar to the Mg-substituted samples, and their results are summarized in Fig. S4, Tables S2 and S3.†
a N/number: coordination number.b σ2: Debye–Waller factor.c R-Factor: the goodness of the fit. | ||||
---|---|---|---|---|
MgxLa2−xCe1.8Ru0.2O7−δ | x = 0 | x = 0.1 | x = 0.2 | x = 0.3 |
Ru–O (Å) | 1.969(7) | 1.979(4) | 1.991(6) | 1.983(5) |
N/numbera | 6 | 6 | 6 | 6 |
σ2 (Å−2)b | 0.0067(3) | 0.0057(2) | 0.0046(2) | 0.0065(2) |
R-Factorc (%) | 0.1 | 0.05 | 0.1 | 0.09 |
E0 (eV) | −1.0 | −0.7 | −0.2 | −1.1 |
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Fig. 5 The activation temperature of MLCRO (M = Mg, Ca) catalysts for: (A) selectivity of H2 and (B) selectivity of C2H4 (H2O/ethanol = 3 and GHSV = 1.6 × 105 h−1). |
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Fig. 7 The long-term use of LCRO/Al2O3, MLCRO03/Al2O3, and CLCRO02/Al2O3: (A) ethanol conversion and (B) H2 selectivity for 400 °C, 350 °C, and 280 °C (OSR, H2O/ethanol = 3 and GHSV = 1.6 × 105 h−1). |
We tested the enduring catalytic stability for a MLCRO03 catalyst supported on Al2O3 for 350 h, as shown in Fig. S11.† The initial ethanol conversion for OSRE was almost 100%. The major products were H2, CO, and CO2, and small amounts of CH4 and C2H4 (selectivity less than 5%) were formed. The activity remained stable during the 48 h experiment without degradation. However, the selectivity of hydrogen initially reached over 100% and gradually degraded to ∼90% after a 100 h test; it then decreased to 80% after the 320 h test. Overall, the average hydrogen selectivity was approximately 80%, and the ethanol conversion was around 90% for 350 h.
The enduring catalytic activity of LCRO, MLCRO03, and CLCRO02 catalysts was supported on lab-made La2Zr2O7 for 105 h (T = 400 °C, GHSV of 160000 h−1, and C/O of 0.6). The performances are shown in Fig. 8. The average ethanol conversions for OSRE were 100(3)%, 100.0(8)%, and 100(2)%, and it remained stable during the 105 h catalytic reaction. The major product was H2, and the average selectivities were 90(1)%, 90.1(3)%, and 90.1(8)% for LCRO, MLCRO03, and CLCRO02, respectively. The initial selectivities of CO for these catalysts were 42.0(1)%, 39.5(7)%, and 39.9(1)%, and the initial selectivities for CO2 were 54.64(3)%, 57.1(5)%, and 56.4(3)%, respectively. During the OSRE process, CO was gradually increased to 48.9(4)%, 49.2(1)%, and 46(1)%, and CO2 was decreased to 49.0(4)%, 47.7(1)%, and 52(1)% for LCRO, MLCRO03, and CLCRO02, respectively. Small amounts of CH4, C2H4, and CH3CHO (<5%) were detected. Compared to the catalysts supported on Al2O3, the catalysts supported on La2Zr2O7 remained active and stable under a vigorous exothermic reaction.
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Fig. 8 The long-term use of: (A) LCRO/LZO, (B) MLCRO03/LZO, and (C) CLCRO02/LZO for 400 °C (OSR, H2O/ethanol = 3 and GHSV = 1.6 × 105 h−1). |
In Fig. 10(A), TGA measurements on used Al2O3-supported catalysts showed weight losses of used MLCRO03 and CLCRO02 catalysts of 3.8% and 7.7%, respectively. Raman spectra of fresh and used catalysts supported by Al2O3 are shown in Fig. 11(A) and S17(A),† respectively. The MLCRO03/Al2O3 (48 h) showed a weak and broad signal between 1000 and 2000 cm−1. The Raman profile of the MLCRO03/Al2O3 (350 h) catalyst exhibits a strong signal between 1200 and 1400 cm−1 contributed by a carbonaceous species. On the other hand, the Raman profile of the CLCRO02/Al2O3 (45 h) catalyst showed two broad bands centered at ∼1300 cm−1 and ∼1600 cm−1 corresponding to the disordered carbonaceous and ordered defective graphitic species. The intensities of the two signals were about the same, indicating that similar amounts of disordered/ordered carbonaceous species were used on the catalyst. The results suggest that the ethanol dehydration reaction caused the formation of polymeric carbon via the ethylene precursor, which was due to the acidic property of the Al2O3 support. It is possible that the carbon deposition of both catalysts was attributed to the decomposition and aggregation of the catalysts.
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Fig. 10 TGA and DSC profiles of: (A) OSR, MxLa2−xCe1.8Ru0.2O7−δ (M = Mg, Ca) on Al2O3 and (B) OSR, on LZO. |
For catalysts supported by LZO in long-term OSRE, as shown in Fig. 10(B), the weight losses shown by TGA measurements of used catalysts were 0.6% for non-doped, 0.1% for Mg-, and 0.5% for Ca-substituted catalysts, respectively. The Raman spectrum obtained for the used catalysts supported by a LZO catalyst were almost free of signals from carbonaceous species for Mg- and Ca-substituted catalysts, as seen in Fig. 11(B) and S17,† respectively. The results obtained for the TGA and Raman spectra indicate that carbon deposition on catalyst-supported LZO was significantly reduced compared to that of catalysts supported by Al2O3. It is clear that the supporting material played an important role regarding these catalysts; it not only suppressed carbon deposition but also maintained the catalysts' stability during the OSRE process.
The element distribution of catalysts after the OSR of ethanol was measured by element-mapping analysis using EDX on SEM, as shown in Fig. S18–S20.† From the images, it can be seen that the active metals were still evenly distributed on the used catalysts.
The concentration of Run+ ions with a high oxidation state plays an important role in the initial oxidation of ethanol during the OSRE process. In OSRE, the functional Ce3+ and Ce4+ showed that the Ce3+ could modify the oxygen vacancies and react with a methyl group to produce CO2 and suppress the formation of CH4. The reduced Ce3+ creates an oxygen vacancy and increases oxygen mobility, which promotes the cleavage of the O–H bonds (ethanol and water) on catalysts.62,63
The activation temperature of these catalysts decreased in the order of MLCRO03/Al2O3 (350 °C) > CLCRO02/Al2O3 (280 °C), which is lower than that of LCRO/Al2O3 (400 °C), indicating that the A-site substitution increased the activity of the catalyst. Since the MxLa2−xCe1.8Ru0.2O7−δ (M = Mg, Ca) catalysts contain the same amount of active metal and similar particle sizes, the effect of a substituted alkaline earth metal is significant. The oxidation states of Run+/Ce4+/3+ ions and oxygen vacancies enhance activity and stability during the OSRE process. The interaction of Run+–O–Ce4+/3+ attributed to ethanol oxidation. The Run+ and oxygen vacancies may adsorb ethanol and induce oxidization to form ethyl aldehyde, accompanied by reduced Ru/Ce ions. Furthermore, the adsorbed oxygen molecule or atom could induce decomposition of the ethyl aldehyde to produce H2, CO, and CO2.12
The interaction between the catalyst and support was investigated by TPR, as shown in Fig. S21.† The TPR experiment showed that the catalysts were active in the temperature range of 150–700 °C. The TPR profiles of MLCRO03/LZO catalysts reveal two broad signals in the temperature region at 200–350 °C and 350–700 °C. Similar results were observed for CLCRO02/LZO for temperature ranges of 150–350 °C and 350–650 °C. These reduction signals for both catalysts shifted to a higher temperature compared to the TPR plots for unsupported MLCRO03 and CLCRO02, indicative of strong interactions between the catalyst and support. The profiles also show that the first reduction peak for CLCRO02/LZO is lower than that for MLCRO03/LZO. The results suggest that the relative amount of high oxidation state for Run+ ions (n > 4) for CLCRO02/LZO is higher than for MLCRO03/LZO. The high oxidation state of Run+ ions is considered an important factor in initializing the ethanol oxidation reaction to acetaldehyde. The results from TPR measurements on catalysts supported by LZO support the low activation temperature on the CLCRO02/LZO catalyst.
Studies show that the ethanol dehydrogenation and dehydration routes on OSRE were dependent on the catalyst and acidic/basic of the support. It has been reported that catalysts using an Al2O3 support favored the dehydration pathway to produce ethylene and induce carbon deposition. Alkaline metal oxides like MgO and CaO are known to be basic promoters used to modify a Al2O3 support.64 The metal/oxide catalyst modified by MgO/CaO is favored for the dehydrogenation reaction on the active sites to produce acetaldehyde and hydrogen. The presence of Mg and Ca also enhances water adsorption on the catalyst that facilitates the adsorption of oxygen or hydroxyl radicals from the catalyst. The combined effects lead to suppressed ethylene formation, promoting water adsorption for WGS reaction, suppressing the formation of coke, and maintaining the catalyst's stability. The effect of the MgO/CaO-treated catalyst on the reaction route of SRE suggested that the alkaline earth metal substituted pyrochlore may exhibit a similar influence on mitigating the acidity of the catalyst and support that would lead to reduced ethylene selectivity. The proposed effect on the substituted Mg/Ca was checked with the relative selectivity of ethylene on the temperature dependent OSRE experiments. As shown in Fig. 5(B), the selectivity of C2H4 for LCRO is the highest compared to MLCRO03 and CLCRO02 in the temperature range of 280–600 °C. The differences on ethylene selectivity were reduced as the temperature increased, favoring the ethanol decomposition reaction. It is clear that the catalysts with alkaline metal reduced the yield of ethylene significantly; this is an important factor in reducing carbon deposition in the OSRE process. The surface property of LZO might exhibit a basic/neutral property that prevents the dehydration reaction of ethanol and leads to a reduced carbon deposition rate, as shown in Fig. S22.†
The catalyst support on LZO was tested under the auto thermal process. The ratios between H2O and C2H5OH, carbon-to-oxygen, and GHSV were fixed, and the temperature control was stopped when the conversion process was activated. The results are shown in Fig. 9 and summarized in Table 3. The average ethanol conversions were 94.3(6)% and 100(2)% for MLCRO03 and CLCRO02 catalysts, respectively. Both MLCRO03 and CLCRO02 catalysts exhibited nearly 87(1)% and 85.4(5)% initial H2 selectivity which gradually decreased to about 68.5(2)% and 78(2)% in the 105 h test. The initial selectivity values of CO were 47.3(9)% and 44.7(3)% which increased to 62.4(2)% and 52(3)% during the stream test. The average mole ratios of H2/CO were 1.96 and 2.38 for MLCRO03 and CLCRO02, respectively. For the minor products, the average selectivities of CH4 were 3.44(4)% and 4.0(2)%, and the selectivities of C2H4 were lower than 1%, respectively. The CH3CHO was observed for both catalysts, indicating that the catalytic reactions for these catalysts favored the dehydrogenation reaction. The selectivity of CH3CHO for MLCRO03 was higher than that of CLCRO02, indicative of incomplete ethanol conversion. The sintering of both catalysts was not obvious from the powder X-ray diffraction analyses (Fig. S16†). Overall, the MLCRO03 and CLCRO02 remained stable for 105 h proceeding with the ATR of the ethanol reaction.
MLCRO03/LZO | SH2 | SCO | SCO2 | SCH4 | SC2H4 | SCH3CHO | XEtOH |
---|---|---|---|---|---|---|---|
OSRE (%) | 90.1(3) | 45.6(3) | 51.8(3) | 3.28(3) | 0.045(7) | 0 | 100.0(8) |
ATRE (%) | 74.4(2) | 57.9(3) | 36.7(3) | 3.44(4) | 0.293(5) | 1.58(3) | 94.3(6) |
CLCRO02/LZO | SH2 | SCO | SCO2 | SCH4 | SC2H4 | SCH3CHO | XEtOH |
---|---|---|---|---|---|---|---|
OSRE (%) | 90.1(7) | 44.2(6) | 53.0(6) | 3.44(8) | 0.036(1) | 0 | 100(1) |
ATRE (%) | 81(1) | 51.4(7) | 44.5(9) | 4.0(2) | 0.037(3) | 0.11(5) | 100(2) |
The temperatures of the catalyst during the OSRE and ATR experiments were monitored by a K-type thermocouple on the reaction tube close to the reaction spot. According to the results on XPS, EXAFS, and Rietveld analyses, the oxidation states of both catalysts were changed, and oxygen vacancies were created in the lattice, which affected the activation temperature on the ethanol conversion. For the OSRE process, the temperatures were fixed in accordance to their activation temperatures of 350 °C for MLCRO03 and 280 °C for CLCRO02, respectively. The selectivity of the major products (H2, CO, CO2) remained close for both catalysts during the stream test. The average temperatures for MLCRO03 and CLCRO02 catalysts were 625 °C and 605 °C, respectively. The effect of the temperature control is unfavorable for the WGS reaction on the performance, but rather for methane steam reforming. The observed selectivity of CO and CO2 was close for both catalysts. However, there was a significant difference in the ATR reaction in terms of their product distributions. During the autothermal reaction, the selectivity of CO/CO2 for MLCRO03 was higher/lower than that of CLCRO02 catalysts, which indicates a low hydrogen production on the MLCRO03 catalyst. The activation temperature for CLCRO02 was lower than that of MLCRO03, and a high Ce3+ content on the surface CLCRO02 was beneficial to the WGS reaction to promote CO conversion.65 The average temperatures on the reaction zone under the ATR process for MLCRO03 and CLCRO02 were 425 °C and 420 °C, respectively. The low operational temperature for CLCRO02 may be due to its low activation temperature and the high catalytic activity of the catalyst. Although the temperature difference was minor, the combined effect of the reduced temperature and high activity of CLCRO02 facilitated more CO conversion that resulted in increased hydrogen selectivity.66,67 Characterizations on the used catalyst after the ATR process also showed minor carbon deposition without signs of structural decomposition.
A comparison of the ethanol conversion and hydrogen production observed over the OSRE process is summarized in Table S5.† Some metal/metal oxide catalysts with non-noble and noble metal have been reported as possessing high activity in OSRE processes. The yields of H2 production were around 41–69%.25 Metal oxides as catalysts, like perovskite and spinel phases, were also reported with hydrogen yields of 45–68%.38,41 The hydrogen yields of LCRO/LZO, MLCRO03/LZO, and CLCRO02/LZO under OSRE were 54.0%, 53.9%, and 54.3%, respectively, which are comparable to the catalyst with Rh metal in the OSRE process. Under the auto-thermal condition, CLCRO02/LZO exhibits a high activity with a 100% ethanol conversion and 49% yield of hydrogen. The H2 yield of the CLCRO02 catalyst was more than that of Li- and Mg substituted catalysts due to its low temperature operation that promoted the WGS reaction to produce additional hydrogen. This study and our previous studies clearly demonstrate that the metal-substituted pyrochlore catalysts with mixed-valence states of active metals facilitated the C–C and C–H bond due to the dynamic redox reactions. The LZO supported catalyst not only induced metal-support interaction but also maintained the catalyst's stability in the OSRE process.
Footnote |
† Electronic supplementary information (ESI) available: Detailed information can be found in the ESI, including PXRD, XAS, XPS, SEM, TGA, and so on. See DOI: 10.1039/c9ra08385e |
This journal is © The Royal Society of Chemistry 2019 |