Derek B.
Corbett
,
Changyoung
Hong
,
Richard
Venditti
,
Hasan
Jameel
and
Sunkyu
Park
*
North Carolina State University, Department of Forest Biomaterials, 2820 Faucette Dr., Raleigh, North Carolina 27606, USA. E-mail: sunkyu_park@ncsu.edu
First published on 7th October 2019
The production of a high-value xylooligosaccharide (XOS) prebiotic product from lignocellulosic autohydrolysate requires processing for the removal of non-carbohydrate components such as lignin and furfural. In this research, the nature of XOS dissolved in autohydrolysate is evaluated including the XOS degree of polymerization (DP) distribution and potential covalent association between XOS and lignin (LCC). The impact of these factors on the yield of XOS during treatment of Miscanthus autohydrolysate with hydrophobic resin is assessed. Over 30% of the XOS in autohydrolysate was found to be likely associated with lignin (“tied” XOS), all of which was removed during hydrophobic resin treatment along with over 90% of the dissolved lignin. However, loss of dissolved XOS during resin treatment was found to not be due solely to XOS association with lignin. Over 50% of the “free,” non-lignin-associated XOS was also removed by resin treatment. Interaction between “free” XOS and the hydrophobic resin was found to be highly dependent on DP with higher DP XOS being removed far more readily than low DP XOS. Over 80% of dissolved “free” XOS with a DP of six and above (X6+) was removed from autohydrolysate during treatment while only 17% of xylose (X1) was removed. Efforts to understand the interaction between the hydrophobic resin and XOS and to improve the recovery of XOS during hydrophobic resin treatment are presented.
XOS prebiotics are a value-added product that have significant promise for production from lignocellulosic biorefineries based on autohydrolysis or related pretreatment technologies. Autohydrolysis and related technologies have been researched extensively for the pretreatment of lignocellulosic biomass.8–14 The autohydrolysis process employs water and heat to cleave acetyl groups and other organic acids present, primarily on hemicelluloses. The process is simple, relatively low cost, and effective at improving the pretreated solids for further processing. Much research has been devoted to optimizing the conditions of autohydrolysis for xylan dissolution and XOS production. Previous reports have shown the dissolution of up to 75% of xylan present in sugar maple hardwood during autohydrolysis (175 °C for 2 hours).15 XOS yield reached as high as 51% (but at less severe conditions: 152 °C for 4.5 hours).15 77% of the original xylan was solubilized during autohydrolysis of apricot pit shells (160 °C for 2 hours).16 A maximum xylan solubilization of ∼70% was reported during autohydrolysis of Miscanthus x giganteus.17 XOS have been reported to account for between 32 and 52 percent of the dry mass of dissolved solids in autohydrolysate (AH) from Miscanthus x giganteus depending on experimental methods used.18,19
The autohydrolysis liquor produced from hardwoods and grasses contains a heterogeneous solution of hemicellulose-derived monomers and oligosaccharides, lignin, hemicellulose degradation products (furfural and hydroxymethylfurfural), and organic acids (acetic acid, formic acid, glucuronic acid).20 While unmodified lignin is not usually soluble in water, it is believed that the close association of this lignin with carbohydrates increases its hydrophilicity and, therefore, solubility in water.21–23 These dissolved compounds have significant potential for conversion into high-value products.21,24 However, the complex, heterogeneous nature of the dissolved materials in pretreatment liquors complicates the production of value-added products.25 A better understanding of the nature of the relationship between lignin and carbohydrates is important for the further development of economically viable technologies for valorization of lignin/carbohydrates derived from autohydrolysis liquor.
Efforts to purify XOS from autohydrolysate liquor have been undertaken previously.24,26,27 Methods that have been pursued for refining autohydrolysate to produce XOS include solvent extraction, solvent precipitation, ion-exchange, flocculation, adsorption, ultra-filtration, and freeze drying.26 Vegas and co-workers reported on a processing scheme for the purification of XOS from rice husk autohydrolysate.26 Nanofiltration was successful at removing some non-saccharide components from the liquor while also concentrating the solution. A subsequent double ion-exchange process (tested with and without prior solvent extraction) was shown to substantially reduce the non-carbohydrate non-volatile compound content in the liquor. A yield of ∼10% (based on total oven-dried rice husk solids) was reported for a product containing less than 6% non-carbohydrate impurities. The overall yield of XOS was ∼69% (as a percent of the XOS present in the starting liquor).
Hydrophobic resin has been identified as a low cost method for removal of aromatic non-carbohydrate components from autohydrolysis pretreatment byproduct streams.21 Hydrophobic resins are used commercially for many applications where selective adsorption of aromatic or hydrophobic chemicals is desired. Resins can be regenerated relatively easily and require comparatively simple equipment compared with membrane and extraction processing methods. Current industrial applications for hydrophobic resins include high-value applications such as the recovery of products from fermentation broth and lower-value applications such as absorption of phenols from waste water streams.28
Narron et al. reported on the use of hydrophobic resin for recovery of dissolved lignin from maple and sugarcane bagasse autohydrolysates. Lignin recovery was over 90%, however, it was reported that the recovered solid adsorbate was highly contaminated with carbohydrates (48.3% by weight).21 In addition, while monomeric xylose was not found to be removed by hydrophobic resin, around a third of the oligomeric xylose (determined by acid hydrolysis and subtraction) present in the raw autohydrolysate was removed.21 The authors hypothesized that the adsorption of oligomeric xylose and the associated sugar contamination in the adsorbate solid might be due to covalent association between lignin and XOS (LCC). However, that hypothesis was never fully explored in their work.
Huang et al. also investigated the processing of autohydrolysates (sweetgum) utilizing hydrophobic resin for lignin removal. They reported ∼7% loss of XOS (after a substantial water wash) and minor contamination of the recovered lignin with XOS (∼6%). In their report, as well as in the work by Vegas et al., covalent association between lignin and oligosaccharides by LCC linkages and the impact of XOS degree of polymerization (DP) on autohydrolysate processing was not considered. In fact, in general, these issues have been neglected in related literature up to this point.
The present work investigates the process of adsorption with hydrophobic resin in more depth to determine the potential role of LCC and DP on XOS adsorption. A novel strategy is employed to quantify the “free” and “tied” fractions of xylose and XOS in autohydrolysate. Additionally, the recovery of oligosaccharides during the treatment process is examined for individual DPs, revealing challenges and opportunities that must be considered when designing a process for commercial implementation. Finally, options to improve adsorption selectivity are explored.
XAD resins are shipped coated with preservative salts. To remove these salts, an extensive washing procedure was conducted: (1) DI water wash until pH of wash water is neutral (∼2000 mL), (2) extensive methanol wash to remove an adsorbed impurity (∼500 ml), and (3) water wash to remove methanol (∼500 ml). Prepared resins were stored in a refrigerator in a sealed bag. Moisture content of the resin was determined prior to use (typically ∼70% moisture).
Xylose and xylooligosaccharide (XOS) composition was determined in two ways. For compositional analysis of the xylose and XOS content in autohydrolysate, HPLC was utilized. Oligosaccharide content was determined as the difference in monomer concentration before and after acid hydrolysis. For analysis of xylose and XOS adsorption onto hydrophobic resin, and for determination of “free” and “tied” xylose and XOS concentrations in autohydrolysate (terms explained in discussion section), only ion-chromatography (IC) was utilized (even for analysis of xylose monomer, which can be determined by HPLC). This is important, because the two methods for determining xylose content (HPLC and IC) result in slightly different results. The IC system was set up as follows: CarboPac PA200 column held at 30 °C. A 60 minute gradient elution starting with 100 mM NaOH/180 mM sodium acetate solution and ending with 100 mM NaOH/550 mM sodium acetate eluent solution. Eluent solutions were produced with ultra-pure DI water. Detection was achieved with a pulsed amperometric detector (PAD). Since X1-X5 model xylooligosaccharides were used as standards for IC, quantification of XOS with degrees of polymerization (DPs) higher than 5 was estimated. DP > 6 are presented as X6+. To quantify these higher DP oligosaccharides we used a method similar to that of Yang and Wyman31 wherein the calibration factor was used from X5 to quantify X6 and above. Carbohydrate standards, xylose, xylobiose, xylotriose, xylotetraose, xylopentaose, cellobiose, and dextran (Mr ∼ 1500) were purchased from Megazyme. All compositional analyses were completed in at least duplicate.
The Miscanthus autohydrolysate was analyzed for monomeric and oligomeric sugars before and after acid hydrolysis (Table 2). Xylose and xylan were the main monomeric and oligomeric components present in the autohydrolysate as expected based on previous reports on the composition of Miscanthus.18 The small presence of glucose monomers is likely derived from glucuronoxylan hemicelluloses. Oligosaccharides accounted for almost half of the total dissolved solids (∼46%) with the dominant oligosaccharide being xylooligossaccharide (XOS; ∼37%).
Monomers | Oligosaccharides | FA | AA | HMF | Furfural | Lignin | Unknowna | |||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Glu | Xyl | Gal | Ara/Man | Glu | Xyl | Gal | Ara/Man | |||||||
a Quantity of unknown solids was calculated by difference from total dissolved solids present in 100 ml of autohydrolysate (determined by oven drying). | ||||||||||||||
mg ml−1 | 0.27 | 3.72 | 0.14 | 1.62 | 1.19 | 9.28 | 0.37 | 0.60 | 0.64 | 3.79 | 0.012 | 0.031 | 1.94 | 1.27 |
% | 1.1% | 14.9% | 0.5% | 6.5% | 4.8% | 37.3% | 1.5% | 2.4% | 2.6% | 15.3% | 0.05% | 0.1% | 7.8% | 5.1% |
Non-carbohydrate components make up ∼25% of the composition of the autohydrolysate solids. The most notable non-carbohydrate components are acetic acid and dissolved lignin (15.3% and 7.8%, respectively). The acetic acid is derived from acetyl groups on hemicelluloses, which is one of the major reasons for the pH reduction during autohydrolysis. The pH of the autohydrolysate liquor was 3.2, which is comparable to autohydrolysis liquors from woody hardwoods.22 The lignin content in the autohydrolysate liquor (determined by UV analysis at 205 nm) was ∼7.8% (1.94 mg ml−1). Approximately 5% of the total non-volatile solids remained uncharacterized.
The concentrations of “free” and “total” xylose were ∼5 mg ml−1 and ∼21 mg ml−1 in the autohydrolysate liquor, respectively (21.7% and 100% of total xylose, respectively). The concentration of “total” XOS was calculated to be ∼16 mg ml−1 (78.3% of total xylose; Table 3).
mg ml−1 | % (of OD solid) | |
---|---|---|
Free xylose | 5.12 | 21.7% |
Free X2 | 2.29 | 9.7% |
Free X3 | 1.73 | 7.3% |
Free X4 | 1.51 | 6.4% |
Free X5 | 1.48 | 6.3% |
Free X6+ | 4.09 | 17.3% |
Tied XOS | 4.91 | 20.8% |
Lignin | 1.94 | 8.2% |
“Free XOS” includes xylooligosaccharides with a DP of 2 and above and was present at a concentration of 11.1 mg ml−1 (∼69% of total XOS). The concentration of “tied XOS” was 4.91 mg ml−1 (∼31% of total XOS). These results indicate that almost one-third (by mass) of the XOS present in the Miscanthus autohydrolysate was present as “tied XOS”.
2D-HSQC NMR analysis of hydrophobic resin adsorbate produced from Miscanthus autohydrolysate showed the presence of correlations corresponding to both lignin and carbohydrates, as expected. Additionally, correlations associated with γ-uronosyl ester and phenyl glycoside LCC structures were observed, in accordance with previous reports (Fig. 1).21,32 The demonstrated presence of LCC linkages provides support to the claim that the “tied” XOS fraction is associated with lignin. A signal associated with the benzyl ether type LCC linkage was not observed. This is believed to be due to the cleavage of ether linkages in the mild acid conditions of autohydrolysis.
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Fig. 1 2D-HSQC NMR spectrum of hydrophobic adsorbate from Miscanthus autohydrolysate showing the presence of cross-correlated peaks associated with uronosyl ester and phenyl glycosidic LCC linkages. |
In addition to LCC, clear signals associated with xylan and notably, 4-O-methyl glucuronic acid side-groups, were observed (GluA, shown in purple). The presence of these signals indicates that there are branched xylans present in the adsorbate. These branched xylans may be expected to be included in the “tied” XOS fraction as well.
Based on the lignin and “tied” XOS content in the autohydrolysate, the number of “tied” xylose units per lignin C9 unit was estimated to be between two and three. Previous reports21 have estimated that LCC linkages account for ∼9.5 C9 units per 100 C9 units in lignin recovered from autohydrolysis liquor of non-wood biomass (sugarcane bagasse). An earlier study estimated that the total LCC linkages are in the range of at least five to more than fifteen units per 100 C9 units, depending on the biomass species and LCC isolation method.32 These values together imply that the average DP of XOS attached to LCC is quite high (>10 units). Based on these results, it is apparent that techniques for the selective fractionation of lignin from autohydrolysate must be investigated with consideration for the significant amount of XOS that is associated with lignin.
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Fig. 2 Recovery of free XOS, tied XOS, and lignin during hydrophobic resin treatment. White bar represents additional component recovered during extensive washing *No wash performed. |
In conducting an overall mass balance of XOS and lignin throughout the hydrophobic resin treatment process, 100% of the “free” xylose and xylobiose (X2) in the raw autohydrolysate was accounted for in the “clean” autohydrolysate and the resin adsorbate recovered with methanol. However, the total mass balance for the higher DP XOS and for lignin was not as good. Only ∼60% of starting X6+ XOS was accounted for in the “clean” autohydrolysate and adsorbate streams after treatment. Similarly, the overall mass balance for lignin was ∼70%. This result implies that some high DP XOS and lignin remains adsorbed to the hydrophobic resin even after extensive washing with water and then methanol.
After washing, 100% of the xylose was recovered, as was most of the xylobiose and xylotriose (94% and 74% of original, respectively). The removal of XOS with DPs of four and above was more significant. Only 26% of the (starting) XOS with a DP of six and above was recovered even after extensive washing. Extensive washing was found to have little impact on the removal of lignin.
To confirm adsorption of free XOS onto hydrophobic resin, and to show that DP influences adsorption, oligosaccharide model compounds (cellobiose and dextrans) were contacted with hydrophobic resin. Since cellobiose is only a dimer, adsorption of a dextran (∼1500 Mr; Sigma) was tested as well. Results showed that the amount of oligosaccharide removed by adsorption with hydrophobic resin (as a percent of starting oligosaccharide) increased linearly with increasing DP (Fig. 3), confirming the results of autohydrolysate adsorption tests.
![]() | ||
Fig. 3 Impact of DP on model oligosaccharide removal by hydrophobic resin (3 mg ml−1 starting concentration). |
As has been demonstrated, a large portion of the XOS removed by hydrophobic resin treatment is likely associated with lignin, however, a large amount of “free” XOS is removed as well. The interaction of oligosaccharides (which are typically considered hydrophilic) with hydrophobic surfaces is supported by literature. Previous research has indicated that certain conformations of oligosaccharides show amphiphilic behavior.33,34 These structural conformations are such that all hydrogens present to one face and all hydroxyl groups present to the other. β-1-4-D-linked oligosaccharides, such as XOS, are less capable of entering these conformations compared with α-1-4-D-linked oligosaccharides. However, xylose is one of the more hydrophobic monosaccharides. Additionally, increased DP improves the capacity of oligosaccharides to enter amphiphilic conformations, in support of our findings.33,34
In accordance with our findings, previous reports on the treatment of lignocellulosic autohydrolysates with hydrophobic resin also indicated removal of XOS. Narron et al. reported substantial loss of XOS during resin treatment (∼30% of oligomeric xylose).21 Huang et al. employed an extensive wash to minimize the removal of XOS, but ∼10% of XOS were still lost.29 Narron et al. hypothesized that LCC may be to blame for XOS removal, however, our results indicated that even XOS that was definitely not associated with lignin was removed by hydrophobic resin treatment. Previous reports have not discussed the impact of DP on XOS removal during this process.
Results indicated that the average pore size of the resin had very little impact on adsorption of XOS regardless of DP (Fig. 4). Interestingly, however, the physical properties of the hydrophobic resin were observed to impact the removal of lignin during adsorption. Adsorption of autohydrolysate by XAD 4 resulted in the removal of almost 25 percentage points less lignin (data not shown). While the use of hydrophobic resin with different physical properties was not altogether irrelevant to the adsorption process, adsorption of XOS appears to be independent of the physical structure of the hydrophobic resin within the range tested in this study (Fig. 4).
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Fig. 4 Impact of XAD average pore diameter onrecovery of XOS (as a function of degree of polymerization; DP). Error bars represent one standard deviation above and below the average. |
The pH of the autohydrolysate had an impact on both lignin and XOS adsorption onto hydrophobic resin (Fig. 5). Increased pH reduced the adsorption of lignin onto the resin from ∼90% at a pH of 3.2 to ∼70% at a pH of 12 (as a percent of lignin in starting autohydrolysate). Increased pH initially reduced recovery of XOS, but above a pH of ∼8 the recovery of XOS increased dramatically. Utilizing the lignin and XOS removal results, a selectivity value was determined for each pH based on eqn (1).
![]() | (1) |
Based on this analysis, the highest selectivity for the hydrophobic resin adsorption process occurred at high pH (12) due to the reduced removal (increased recovery) of XOS. However, the reduced removal of lignin at high pH makes this condition unfavorable.
Motivated by the results of pH testing, we additionally tested a three step process wherein initial adsorption was conducted at pH 3.2 followed by removal of adsorbates by methanol. Then, following the methanol wash, a high pH (12) water wash was conducted to remove XOS still adsorbed on the hydrophobic resin. The high pH water wash was found to preferentially remove higher DP XOS (X6-X12). However, most (>95%) of the adsorbed XOS that was not removed by methanol also remained attached to the resin surface even after washing at high pH.
Based on the results of these studies, it can be concluded that strongly hydrophobic resin may not be ideal for purification of higher DP XOS (>4), which has the capacity to behave hydrophobically in certain environments. The relatively lower removal of low DP XOS during adsorption indicates the potential for a viable process utilizing hydrophobic resin if all of the XOS in AH is reduced to a DP of 2–4 prior to treatment with hydrophobic resin. However, further development is needed before such a process is economically viable for purification of autohydrolysate streams for prebiotic applications.
This journal is © The Royal Society of Chemistry 2019 |