Open Access Article
Tubing Yin,
Rushi Yang,
Jing Du and
Ying Shi
*
School of Resources and Safety Engineering, Central South University, Changsha, Hunan 410083, China. E-mail: shiyingfriend@csu.edu.cn
First published on 6th September 2019
Phosphogypsum (PG) produced during phosphoric acid production contains significant amounts of arsenic and can potentially cause adverse environmental and health effects. Cement backfill technology is an effective management technique that is used to store PG to prevent such problems. The goal of this paper is to study the influencing factors and mechanism of arsenic stabilization in a PG-based cement backfill process. First, a leaching toxicity test was conducted, which showed that the arsenic concentration in PG batches ranged from 129.1 μg L−1 to 407.1 μg L−1, which were all far above the standard limit (10 μg L−1) set by GB/T 14848-93. In addition, the arsenic content was higher in samples with larger PG particles. Secondly, hydrogen and phosphate ions were added to the backfill to investigate how they influenced arsenic solidification, and the results indicated that phosphate ions, rather than hydrogen ions, delayed the arsenic solidification process. This suggests that controlling the soluble phosphate in PG will help reduce arsenic pollution during backfilling. A toxicity leaching test was carried out after backfill samples were cured for 28 d. All arsenic concentrations were below the standard limit, indicating that the cement backfill technology ensured the long-term solidification and stabilization of arsenic.
To address PG storage issues, many countries have investigated PG recycling methods, and some recent studies have reported the development of a new method that reuses PG as a filling aggregate during backfilling. When combined with a binder with hydraulic properties, the backfill increased the mechanical performance and durability in underground mines. This created a safe underground working environment and increased the mineral extraction rate.5–7 Furthermore, using PG as the backfill aggregate can effectively reduce the surface storing of PG, and it has been estimated that as much as 60% of all produced PG could be consumed using this PG-based backfill technique.8 In such a method, however, the backfill is buried underground for many years, which introduces the risk that toxic and harmful substances will secrete and enter groundwater if the PG-based backfill is soaked in it. Therefore, it is important to understand the solidification degree of toxic substances in the backfill. Jiao et al. suggested that cemented paste backfill was a safe technology for groundwater, and Uibu et al. found that Cd2+ and Zn2+ could be solidified in a backfilling concrete based on oil shale ash.9,10 However, there are few literatures describing the leaching characteristics of arsenic during the backfill process.
Arsenic management has become a major public concern because it can cause acute or chronic toxic reactions in the human body.11 Previous studies have proposed several arsenic treatment methods, including extraction, vitrification, and solidification/stabilization (S/S).12,13 Among these treatment methods, solidification/stabilization (S/S) has been one of the most effective and broadly-used methods for transforming toxic or potentially hazardous phases into less hazardous ones, especially for waste containing high amounts of arsenic.14–16 Liu et al. treated arsenic-containing gypsum sludge using S/S, and found that the leached arsenic concentration in the waste decreased from 365.3 mg L−1 to 1.36 mg L−1.15 The S/S treatment also reduced the mobility and bioavailability of arsenic. Shi et al. measured arsenic contents in both PG and backfill. Compared with the 50% water-soluble fraction of arsenic in PG, the water-soluble fraction of arsenic in the backfill decreased to 27% after PG inclusion into the backfill matrix.17 This was similar to previous study in which the water-soluble arsenic in contaminated sediments decreased by about 20% after S/S treatment.11 However, most studies have focused on the leaching amount of arsenic by conducting leaching tests on solidified structures. During the backfill process, there are two possible ways for arsenic to escape the backfilling body. One is through bleeding water due to slurry drainage at the beginning of the backfill hardening process, and the other is through leaching water, which comes from the underground water percolating the hardened backfill body. These two types of water might carry contaminants with them, and may therefore pose an environmental threat.
Arsenic solidification and the factors that influence this process have been the focus of several studies. Coussy et al. showed that arsenic dissolution in tailings was affected by temperature, pH, redox conditions, and microorganisms present in mine water.18 Hamberg et al. showed that arsenic excretion could be reduced by lowering the amount of binder in backfill to reduce water saturation and transform soluble arsenic into stable arsenic.19–21 At high proportion of binder in the backfill, reducing the water saturation of the filling body was shown to increase arsenic excretion. Lopes et al. added PG to red mud and showed that introducing Ca2+ altered the charge balance in the adsorbent, which increased the adsorption of arsenic in red mud.22 In PG-based backfill process, Shi et al. used BCR sequential extraction to measure the dynamic behaviors of metals in PG-based backfill and found that metals present in backfill were effectively solidified after about 10 years.17 However, due to high water-soluble arsenic concentrations, the solidification degree of arsenic should also be considered during backfilling. The arsenic dynamics in both bleeding water and leaching water should also be studied.
Cementitious hydration reactions can change the chemical state of arsenic, while impurities in PG may affect its dissolution behavior. Li et al. reported that a decrease in the oxidation state of As (V)–O on the surface of Fe(III) oxides/hydroxides attributed to the low-alkalinity of the S/S treatment.23 Thus the factors affecting arsenic solidification/stabilization (S/S) in backfill should be examined. In this paper, the soluble arsenic content was measured in PG with different particle sizes. Then, considering the residual amounts of phosphoric acid in PG, different amounts of hydrogen ions and phosphate ions were added during the preparation of the backfill slurry, and the arsenic concentrations in slurry bleeding water were measured. The arsenic concentrations as a function of reaction time were also monitored to better understand the S/S process of arsenic in the backfill. Finally, toxicity leaching tests and tank leaching tests were carried out using backfill samples cured for 28 d to study long-term arsenic behavior.
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1, the mixture was placed on a horizontal vibrator at room temperature and shaken for 8 h at a shaking frequency of 110 times per min. The mixture was then allowed to stand at room temperature for 16 h before being filtered, and the supernatant was collected and stored at 4 °C until further use.
To investigate the influence of particle size on the arsenic content in PG, 600 g of PG was screened with different mesh sizes to obtain eight samples with different particle size ranges (<0.15 mm, 0.15–0.28 mm, 0.28–0.5 mm, 0.5–1.0 mm, 1.0–1.43 mm, 1.43–2.0 mm, 2.0–4.0 mm, and >4.0 mm). The mass fraction of PG in each particle size range was measured by weighing the mass of PG in each group, and then toxicity leaching tests were conducted for each size group.
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1
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5, which is the same ratio as used in practical applications. The backfill slurry was stirred for 30 min at 200 rpm and then poured into a 40 mm × 40 mm × 40 mm plastic mold. A small hole was drilled in the bottom of each mold to drain excess water in the slurry, which was collected as the bleeding water of the backfill to measure the arsenic concentrations. After draining excess water and the final setting of the backfill, demolding was carried out, and the hardened backfill samples were placed into a chamber at a constant temperature and humidity (20 °C and 95%).
Since phosphoric acid was considered to be the main impurity in PG, hydrogen ions and phosphate ions were added to determine the key factor controlling the S/S process of arsenic. HCl (Sinopharm Chemical, Shanghai, China) was used as the source of hydrogen ions, and a combination of NaH2PO4 (Sinopharm chemical, Shanghai, China) and Na2HPO4 (Xilong scientific, Guangdong, China) was used as the phosphate source and also to simultaneously eliminate the impact of pH. The weight of each backfill slurry was 2500 g, and 0.1–1.0 mol hydrogen ions and 0.1–0.5 mol phosphate ions were added to different groups (Table 1).
| Batch 1 | n(HCl) (mol) | n(NaH2PO4) (mol) | n(Na2HPO4) (mol) |
|---|---|---|---|
| C-1 | 0 | 0 | 0 |
| H-1 | 0.1 | 0 | 0 |
| H-2 | 0.2 | 0 | 0 |
| H-3 | 0.5 | 0 | 0 |
| H-4 | 1.0 | 0 | 0 |
| P-1 | 0 | 0.039 | 0.061 |
| P-2 | 0 | 0.078 | 0.122 |
| P-3 | 0 | 0.130 | 0.203 |
| P-4 | 0 | 0.195 | 0.305 |
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5 to ensure enough liquid was present in samples. Slurry samples were collected after the slurry was mixed for 5 min, 15 min, 30 min, 1 h, 4 h, 8 h, 24 h, 48 h, 72 h, 96 h, 120 h, and 144 h. Then the slurry was centrifuged at 3000 rpm for 6 min, and the supernatant was filtered and stored at 4 °C to analyze the arsenic concentration.
| Batch No. | PG (g) | Binder (g) | n(HCl) (mol) | n(NaH2PO4) (mol) | n(Na2HPO4) (mol) |
|---|---|---|---|---|---|
| C-2 | 100 | 25 | 0 | 0 | 0 |
| H-5 | 100 | 25 | 0.01 | 0 | 0 |
| H-6 | 100 | 25 | 0.02 | 0 | 0 |
| H-7 | 100 | 25 | 0.05 | 0 | 0 |
| H-8 | 100 | 25 | 0.1 | 0 | 0 |
| P-5 | 100 | 25 | 0 | 0.0039 | 0.0061 |
| P-6 | 100 | 25 | 0 | 0.0078 | 0.0122 |
| P-7 | 100 | 25 | 0 | 0.013 | 0.0203 |
| P-8 | 100 | 25 | 0 | 0.0195 | 0.0305 |
A mixed solution of thiourea and ascorbic acid was prepared by dissolving 15 g of thiourea and 15 g of ascorbic acid in 300 mL deionized water, which was used to reduce arsenic to trivalent arsenic in liquid samples, which was further reduced to arsenic hydride using KBH4 solution. Using argon gas as the carrier gas, arsenic hydride was decomposed into atoms using a quartz atomizer. The arsenic concentration in liquid samples was determined based on the principle that the atomic fluorescence intensity was proportional to the amounts of elements present in the liquid samples. The detailed arsenic measurement method is shown in the ESI.†
The mass fraction of PG in different particle size ranges was determined, and atomic fluorescence spectrophotometry was used to measure the arsenic concentration in toxic leachates of PG within different particle size ranges, as shown in Table 3 and Fig. 1. The results show an uneven distribution of soluble arsenic in PG, with larger particles containing more soluble arsenic. PG particles larger than 4.0 mm accounted for the highest mass fraction (∼35.88%) with an arsenic concentration of 324.6 μg L−1 in the leachate, suggesting that PG leaching can be reduced by screening out larger PG particles. This conclusion differs from other studies, such as Al-Hwaiti et al. who reported that the arsenic concentration in PG samples showed no significant differences in coarse (>212 μm), medium (53–212 μm), or fine fractions (<53 μm). Thus, it was not necessary for them to distinguish particle sizes when using PG in agriculture.29
| Particle size (mm) | <0.15 | 0.15–0.28 | 0.28–0.5 | 0.5–1.0 | 1.0–1.43 | 1.43–2.0 | 2.0–4.0 | >4.0 |
|---|---|---|---|---|---|---|---|---|
| Content (%) | 5.52 | 20.905 | 5.06 | 5.995 | 7.555 | 4.005 | 15.08 | 35.88 |
The soluble arsenic concentration in the PG leachate was determined to be 407.1 μg L−1. When binder was added, the arsenic concentration significantly decreased to 0.85 μg L−1, as shown in sample C-1 in Batch 1. The arsenic solidification efficiency was about 99.8%, indicating that the cementation process effectively solidified arsenic. A similar arsenic S/S efficiency was observed in another study that used cement or fly ash as the binder.23 Arsenic excretion in PG may be inhibited by the formation of an insoluble calcium arsenate precipitate, which is then either solidified in the backfill body or encased or adsorbed by hydration products.30
The arsenic concentration in the bleeding water was slightly impacted by the amount of added H+. Upon addition of 0.1 mol and 0.2 mol of H+, the arsenic concentration in the effluent decreased to 0.46 μg L−1 and 0.62 μg L−1, respectively, indicating a slight inhibition in the arsenic excretion. This slight decrease in the arsenic concentration might be related to the decrease in the hydroxide ion (OH−) concentration in the solution since less OH− means it less competition for adsorption locations, increasing the arsenic adsorption efficiency and lowering arsenic secretion.31 However, when 1.0 mol H+ was added to the backfill slurry, the arsenic concentration in the bleeding water increased to 2.49 μg L−1, which was 2.9 times higher than the concentration in the control group. This increase may occur due to an increase in the solution acidity. Fernando et al. conducted a BCR sequential extraction test on arsenic-containing tailings and found that the amount of arsenic secreted decreased as the pH decreased when the pH was in the range 3–6.5.32 The acidic environment dissolved the calcium arsenate precipitate, which reduced arsenic adsorption and increased arsenic excretion.32
Phosphate ions showed a greater influence on arsenic dissolution in backfill slurries by comparing the arsenic concentrations in C-1 group and P-1 to P-4 groups. Fig. 2 shows that the arsenic excretion increased sharply from 1.84 μg L−1 to 469.3 μg L−1 when the phosphate addition increased from 0.1 to 0.5 mol, indicating that arsenic solidification was strongly inhibited by phosphate. This likely occurred because arsenic is just below phosphorus in the periodic table, and their compounds have similar chemical properties, allowing each of them to combine with calcium ions to form precipitates, but phosphate can effectively compete with arsenate (trivalent) to combine with calcium ions to generate Ca–P compounds which are more insoluble. This interaction between phosphate and arsenic was also studied by Rubinos et al. who demonstrated that the arsenic release underwent pronounced kinetic effects, which were strongly influenced by phosphate.33 As more phosphate was added, there were fewer adsorption available for arsenate. The arsenic concentration in the bleeding water when 0.5 mol phosphate was added (P-4) was 469.3 μg L−1, which was 552 times higher than that of the control group (0.85 μg L−1). This concentration greatly exceeded the concentration allowed by the national class-II water standard (<10 μg L−1), indicating that this bleeding water cannot be directly discharged into the underground.
The Batch 1 results suggest that the residual phosphoric acid might impact the arsenic S/S process, so it is recommended that its amount be tightly controlled to reduce arsenic discharge in bleeding water. Furthermore, by comparing the results of hydrogen ions and phosphate ions addition, the phosphate ions, rather than hydrogen ions, control the arsenic S/S process. Since phosphates and acids are two common residuals in PG, the arsenic concentrations in the bleeding water should be regularly monitored to avoid contamination.
When phosphate ions were added, the soluble arsenic concentration change showed a different trend, as shown in Fig. 4. The arsenic concentrations in the slurry of the four groups (P-5 to P-8) were extremely high in the first 24 hours, with a maximum arsenic concentration of 284.9 μg L−1, which was 28 times higher than the level permitted by the national standard. When phosphate was added, the arsenic concentration in the slurry remained nearly constant with no obvious change in the first 30 minutes possibly because the added phosphate preferentially forms sediments. After 30 min, the soluble arsenic concentration started to decrease rapidly, meeting discharge requirement after 72 h. The result of Batch 2 is consistent with Batch 1, which shows again that phosphate is the main factor controlling arsenic concentrations in bleeding water.
In practical application, backfill slurry preparation requires 30 minutes or less before being directly transported to an underground mined-out area through bleeding pipelines. Thus, the arsenic runaway should be controlled when preparing the backfill slurry. The above results show that phosphate impacts the soluble arsenic concentration in bleeding water, especially during the early mixing stage. These results suggest that residual phosphate should be reduced as much as possible during PG production, or that PG be pretreated using modification methods such as water washing to control the phosphate content in the backfill slurry. Such methods would improve the workability of PG and reduce the arsenic concentration in bleeding water so that it meets discharge requirements.
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| Fig. 6 UCS development of PG-based cemented backfill (a), SEM images of PG (b), backfill cured for 28 d (c), and backfill cured for 90 d (d). | ||
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c9ra04624k |
| This journal is © The Royal Society of Chemistry 2019 |