Lihua
Jiang
a,
Qingsong
Wang
*ab,
Ke
Li
a,
Ping
Ping
a,
Lin
Jiang
a and
Jinhua
Sun
a
aState Key Laboratory of Fire Science, University of Science and Technology of China, Hefei 230026, China. E-mail: pinew@ustc.edu.cn
bCAS Key Laboratory of Materials for Energy Conversion, University of Science and Technology of China, Hefei 230026, P. R. China
First published on 12th April 2018
The rational design of flame-retardant electrolytes is essential for improving the safety of lithium ion batteries. Cooling is the key to curbing thermal runaway and compatibility is the basis to ensure electrochemical performance. Here we design a composite electrolyte with a double safety protection mechanism with self-cooling and flame-retardant effects simultaneously. N,N-Dimethylacetamide (DMAC) as a Lewis base can improve the thermal stability and perfluoro-2-methyl-3-pentanone (PFMP) with a self-cooling function can act as an internal micro-fire-extinguisher. Acceptable electrochemical performance is ensured via the introduction of a fluorocarbon surfactant (FS) that can improve the interface compatibility. This composite electrolyte is a good alternative for lithium ion batteries as it presents beneficial properties both in electrochemical performance and thermal stability.
The safety problem of lithium ion batteries is generally considered to be closely related to the electrolyte. The commercial electrolyte is a nonaqueous system consisting of lithium hexafluorophosphate (LiPF6) and organic solvents such as ethylene carbonate (EC), propylene carbonate (PC), dimethyl carbonate (DMC) and their mixtures.6–8 This LiPF6-based electrolyte provides an appropriate dielectric constant, viscosity and conductivity to support normal electrochemical performance. However, it is also extremely flammable, especially under abuse conditions including overcharging, short-circuiting, extrusion and high temperatures.9 Thermal decomposition of lithium ion batteries can occur beyond 69 °C when triggered by damage to the solid electrolyte interface (SEI) film and the electrolyte.10,11 The exposed lithium will further react with the electrolyte and the decomposition of the cathode material will release oxygen.12 Commercial batteries use protective devices such as safety valves but the effect is limited and the intrinsic safety problem has not yet been solved. Thus, the development of a non-flammable electrolyte is the ultimate means to improve the safety of lithium ion batteries.13
Over the years, many researchers have carried out countless related studies on the thermal decomposition mechanism of the electrolyte and how to reduce its flammability. Comprehensive results have shown that the thermal decomposition of LiPF6 is the main cause of the thermal instability.14,15 The produced PF5 is a strong Lewis acid that will react with trace amounts of water and organic solvents, accompanied by the release of flammable free radicals and HF (Fig. 1). These self-accelerating thermal decomposition reactions are irreversible and easily cause thermal runaway if the heat cannot be effectively evacuated in time. It is necessary to reduce the flash point of the electrolyte and reduce the reactivity of the lithium salt.16 Electrolyte additives including phosphorus compounds,17 succinonitrile18 and fluoride19 have been widely studied, and the thermal stability of the electrolyte has been improved. However, single flame-retardant additives always have to face the problem of how to simultaneously improve flame-retardant efficiency and ensure electrochemical performance.13 Besides, complete non-combustibility often requires greater amounts of flame-retardant additive, and this high content will cause great changes in the physical properties of the electrolyte and thus affect its compatibility.20
In this study, we proposed a composite electrolyte additive including perfluoro-2-methyl-3-pentanone (PFMP), N,N-dimethylacetamide (DAMC) and a fluorocarbon surfactant (FS). This design is based on a synergistic concept21 to combine the advantages of various types of flame-retardant material to allow for a lower amount to be used. We established a double protection mechanism for battery safety using DMAC as a Lewis base22 and PFMP for its self-cooling function. This aims to improve the thermal stability of the electrolyte and promptly extinguish fires when thermal runaway occurs. The total heat generation of the standard electrolyte (1.0 M LiPF6/EC + DEC (1
:
1 wt)) is reduced by 88.25% with the optimized electrolyte additive amounts. We mainly investigated the electrochemical properties of LiNi1/3Co1/3Mn1/3O2 (NCM) and a graphite material, and the introduction of a FS improved the interface compatibility. We demonstrated that this composite electrolyte for lithium ion batteries displayed high safety and an acceptable electrochemical performance.
:
1 wt), Guotai-Huarong New Chemical Materials Co.) was used as a standard electrolyte. Different amounts of PFMP (C6F12O, Minnesota Mining and Manufacturing Co., 99%), DMAC (C4H9NO, Aladdin, 99.9%) and a FS (F(CF2)6CH2CH2O(CH2CH2O)y (y = 5–14), DuPont Co., 99%) were added into the standard electrolyte to obtain a series of composite electrolytes. All operations were carried out under an argon atmosphere in a glove box (O2 and H2O < 1 ppm).
:
1
:
1 (wt%). The electrodes were dried for 10 h at 75 °C and punched into circular disks of 100 μm thickness and 14 mm diameter. CR2032 coin cells with different composite electrolytes were encapsulated in an argon-filled glove box for further testing. To study the influence of the composite electrolyte on cycle performance, a galvanostatic charge and discharge examination at 0.2C was conducted on NCM/Li and Li/C cells using a multichannel battery cycler (Neware BTS). The voltage range was set to 2.0–4.2 V and 2.0–0.01 V for the NCM/Li and Li/C cells, respectively. For the cycle test of the LFP/Li cells, the voltage range was set to 2.5–3.7 V. A CHI 604A electrochemical workstation was used to evaluate the AC impedance and electrochemical stability window of the electrolyte. Linear sweep voltammetry (LSV) was carried out on a three-electrode cell with a scan rate of 1 mV s−1. Stainless steel was used as the working electrode and lithium foil was used as the reference and counter electrodes. The AC impedance test was carried out with a voltage amplitude of 5 mV, and a frequency range from 1 MHz to 0.01 Hz. The ionic conductivity of the composite electrolyte was tested using a Model DDS-307A conductivity meter at room temperature.
The morphology of the electrolyte material after the cycle test was observed using a scanning electron microscope (SEM, FEI Sirion200). The obtained electrode was rinsed with DMC three times and dried overnight to ensure there were no impurities in the sample. The composition analysis of the graphite anode surface cycled in different electrolytes was obtained using XPS (ESCALAB 250, Thermo-VG Scientific) with a radiation source of Al Kα.
:
1.3 (wt%). For the full cell thermal analysis test, the NCM/C full cell was also pre-cycled twice between 2.0 and 4.2 V at 0.2 C, and was finally charged to 4.2 V. The electrodes were wrapped in a separator to prevent electric leakage.
:
1 wt)), FS and LiPF6 was tested using a C80 micro-calorimeter under an argon atmosphere and the results are shown in Fig. 2a. The FS has a good thermal stability and no obvious strong exothermic processes. The thermal decomposition reaction of the standard electrolyte starts at 175 °C. The first peak is an endothermic process, and this is followed by a broad exothermic peak. The total heat generation of the standard electrolyte under an argon atmosphere is −251.70 J g−1. From the test results for LiPF6, it can be seen that the melting temperature of LiPF6 is 157.39 °C and that this is then followed by a thermal decomposition reaction to produce PF5. This is very consistent with the first decomposition process of the standard electrolyte. This verifies that the thermal decomposition of the electrolyte is caused by the decomposition product of LiPF6. The produced PF5 is a strong Lewis acid that has a high reactivity with organic solvents, and the produced HF will corrode the electrode.16,28 Thus, we tried to reduce the reactivity of the lithium salt to improve the safety of the electrolyte. The nitrogen-containing flame-retardant additive (DMAC) was introduced as it is likely to attack LiPF6 to form an acid–base complex.29,30 This is beneficial for inhibiting the decomposition of the electrolyte and for stabilizing the electrode.31 As shown in Fig. 2b, DMAC is very stable and the endothermic process seen is its vaporization. By exposing the standard electrolyte with and without DMAC to air atmosphere for 20 days at room temperature, it can be seen that the color of the standard electrolyte without DMAC is deeper. Thus DMAC suppresses the decomposition of the electrolyte to improve its stability. However, it is difficult to realize a completely non-flammable material by relying on only a small amount (5 vol%, Fig. 2d), while a high concentration may reduce the electrochemical performance. Li et al.30 proposed that more electrolyte decomposition products are observed on electrodes with 10% DMAC addition. Thus, we further selected PFMP32 as an efficient fire extinguishing agent to try to cool the battery system when thermal runaway occurs. The thermal stability test results of PFMP are shown in Fig. 2c. There is an obvious vaporization endothermic process of PFMP, and the introduction of PFMP will not influence the thermal decomposition of LiPF6 (Fig. S1 in the ESI†). When PFMP is added to the burning electrolyte, the flame can be extinguished immediately (Fig. 2d). This direct way to introduce a fire extinguishing agent into the electrolyte can extinguish the flame in time to avoid further spreading.
Considering the high fluorine content of PFMP, it should also be a good choice as an electrolyte additive because the film forming effect of the fluorine element can improve electrochemical performance.33,34 However, PFMP is not miscible with the conventional electrolyte, a better infiltration is necessary to improve the compatibility of the additives and matrix (Fig. S2 in the ESI†). Thus, we also introduced a fluorocarbon surfactant to make the composite electrolyte system more homogeneous. This fluorocarbon surfactant is conducive to improving the interface compatibility to improve electrochemical performance (Fig. S3 in the ESI†). Thus, we initially established a kind of composite electrolyte with self-cooling and flame-retardant effects based on the above discussion. The preparation of the composite electrolyte and the double safety protection mechanism are shown in Fig. 3. DMAC reduces the attack ability of Lewis acid to provide the first type of protection. If thermal runaway occurs, PFMP will act as a cooling and extinguishing agent to achieve the second type of protection. This design minimizes the amount of flame-retardant material used and provides effective protection.
| Sample | Concentration (vol%) | Ionic conductivity (S cm−1) | ||
|---|---|---|---|---|
| PFMP | DMAC | FS | ||
| Standard | 0 | 0 | 0 | 7.56 |
| CE-1 | 2.5 | 5 | 2.5 | 8.05 |
| CE-2 | 5 | 5 | 2.5 | 8.13 |
| CE-3 | 10 | 5 | 2.5 | 7.96 |
| CE-4 | 15 | 5 | 2.5 | 8.17 |
As shown in Fig. 4 and S5,† the cycle performance of the Li/C half cells with the composite electrolyte is different with an increasing amount of PFMP. When the amount of PFMP reaches 15 vol%, there is a significant decline in capacity (Fig. 4a). This should be closely related to the increased impedance of CE-4 that is shown in Fig. 4c. A higher amount of PFMP will affect the interface compatibility between the electrolyte and electrode and this is limited by the dispersibility and infiltration of PFMP. Meanwhile a better cycle performance was obtained with 2.5–10 vol% PFMP, and the impedance test results were very consistent with the results of the cycle performance. An appropriate PFMP amount brings about an increase in ionic conductivity (Table 1) with the low viscosity of PFMP and the reduced impedance. For NCM as the cathode material, the same test was conducted, and the related results are presented in Fig. 4b and d. It can be seen that the compatibility of the composite electrolyte with the NCM material is not as good as the compatibility with the graphite anode. Capacity decay and increased impedance can be observed for the different composite electrolytes. The test results of the NCM material further demonstrated that the increased impedance led to a degradation of the cycle performance. As shown in Fig. S4,† there is an oxidation current for the composite electrolyte between 4.0 and 4.2 V that is included in the electrochemical window of the NCM material. So, to further discuss the influence of this oxidation current, another cathode material LiFePO4 (LFP) was used to conduct the cycle test. The working voltage of LFP is 2.5–3.7 V and this does not include the first oxidation voltage (4.0 V) of the composite electrolyte. It can be seen that a capacity decay also appears for LiFePO4 materials with the CE-3 composite electrolyte. Thus, the capacity decay should be caused by the increased impedance. As shown in Fig. S6,† the initial charge and discharge efficiency of the graphite anode in the standard and CE-3 composite electrolytes is 59.95% and 72.43%, respectively. The initial reversible capacity is 325 and 367 mA h g−1, correspondingly. For the NCM material, the initial charge and discharge efficiency is also improved from 70.72% to 86.26%, but the capacity decay increases with the CE-3 electrolyte. The better electrochemical performance of the anode materials with the composite electrolytes is also likely related to the changes of the SEI film on the anode and the film forming effect33,34 of the fluorine element. This can be proven by looking at the scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS) results. After the room temperature cycle test, the Li/C half cells with the composite electrolyte (CE-3) and standard electrolyte were disassembled separately to obtain the graphite anode for SEM and XPS (Fig. 5). By looking at Fig. 5b, it can be seen that the surface morphology of the graphite material with the standard and composite electrolytes was different. The surface of the graphite material cycled in the composite electrolyte was smoother and without deposition products of side reactions. Furthermore, an XPS survey (Fig. 5a) was conducted. The results show that both of the samples contained the same constituent elements. Previous studies have shown that the SEI components mainly include (CH2OCO2Li)2, ROCO2Li, Li2CO3, LiF and so on.38 Our test results are consistent, but it is notable that the intensity of the fluorine and oxygen elements of the two samples is very different. More of the fluorine element and less of the oxygen element were observed for the graphite sample cycled in the composite electrolyte, and this indicates that the composition of the SEI film had indeed changed. The relative atomic percentages of the graphite anode cycled in the standard and composite (CE-3) electrolytes are tabulated in Table S1.† Fluorine reagents are involved in the formation of the SEI film, and the types and amounts of the fluorine-containing chemical groups and alkyl lithium carbonate salts (Fig. 5c–f) may cause a better cycle performance and different surface morphology. The cycle performance of the full cell (NCM/C) with the standard and CE-3 composite electrolytes is shown in Fig. S7.† 85% of the capacity of the full cell with the standard electrolyte can be achieved with the CE-3 composite electrolyte.
For a real lithium ion battery, various components are integral. Thermal decomposition of the electrolyte is the key to triggering the reaction of each component. Thus, it is more meaningful to study the thermal stability of the electrode materials in the presence of the electrolyte. C80 tests were conducted for the cathode (NCM) and anode (C) materials with the standard and CE-3 composite electrolytes. The relevant results are shown in Fig. 6b and c. The total heat generation of the NCM material with the CE-3 composite electrolyte was only −99.96 J g−1. The exothermic peak at around 120 °C should be the decomposition of side reaction products of the CE-3 electrolyte on the surface of the NCM cathode. The total heat generation for the NCM material with the standard electrolyte was −337.96 J g−1. Thus, the composite electrolyte had an obvious inhibition effect on the heat generation of the NCM cathode material. The NCM material has gained widespread interest because of its high energy density and excellent cycle performance.39 However, the safety performance of the NCM material is not good enough compared with the LiFePO4 material, and so it increases the thermal risk of the lithium ion battery. The large exothermic peak after 230 °C disappears for NCM with the standard electrolyte when it is replaced by the composite electrolyte. Usually, the large exothermic reaction of the cathode material is the main reason for thermal runaway in lithium ion batteries.40 Thus the composite electrolyte can reduce the heat generation of the cathode and the fire risk of lithium ion batteries. The weakening of the thermogenic reaction is mainly due to the Lewis base effect of DMAC that prevents the electrolyte from reacting violently with the cathode material, as well as the decomposition of NCM. For the graphite anode material, the composite electrolyte has no obvious effect on safety improvement (Fig. 6c). The exothermic peak near 60 °C is related to the thermal decomposition of the SEI film and the exothermic peak near 250 °C is caused by the reaction between graphite and the electrolyte. Fig. 6d shows the heat flow plots of the NCM/CE-3/C full cells including the electrolyte, electrode and separator. For the full cell system, the anode decomposition is negligible compared to that of the cathode. In comparison with the single electrode material/composite electrolyte system, it can be seen that the composite electrolyte is extremely effective in the full cell system. In the temperature range of 30–300 °C, there are only some weak exothermic reactions in the full cell system. This means that the whole system is very stable, and this is consistent with the analysis shown in Fig. 6b.
From the above analysis, it can be found that this composite electrolyte is unique in that there is a double safety protection mechanism with self-cooling and flame-retardant effects. DMAC reduces the attack ability of Lewis acid to provide the first type of protection. If thermal runaway occurs, PFMP will act as a cooling and extinguishing agent to achieve the second type of protection. Heating phenomena are common during the use of lithium ion batteries, and PFMP can be released by vaporization when used in appropriate amounts to prevent the temperature from rising further. Furthermore, this physical effect is reversible without any chemical destruction reactions occurring. Once the electrolyte catches fire, PFMP can act as an internal micro-extinguisher to put out the fire.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c8se00111a |
| This journal is © The Royal Society of Chemistry 2018 |