Pengqiang Yanab,
Zailai Xie*c,
Siyuan Tiana,
Fan Lia,
Dan Wangad,
Dang Sheng Su*a and
Wei Qi
*ab
aShenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang, 110016, P. R. China. E-mail: wqi@imr.ac.cn; dssu@imr.ac.cn
bUniversity of Chinese Academy of Sciences, Beijing, 100049, P. R. China
cState Key Laboratory of Photocatalysis on Energy and Environment, College of Chemistry, Fuzhou University, Fuzhou 350116, P. R. China. E-mail: zlxie@fzu.edu.cn
dSchool of Sciences, Northeastern University, Shenyang, Liaoning 110819, China
First published on 14th November 2018
A series of sulfonated carbon materials (sulfonated glucose-derived carbon, carbon nanotubes, activated carbon and ordered mesoporous carbon, denoted as Sglu, SCNT, SAC and SCMK, respectively) were synthesized and applied as acid catalysts in phenylacetylene (PA) hydration reactions. The sulfonic acid groups (–SO3H) were identified to be the only kind of active sites and were quantified with XPS and a cation exchange process. Mechanistic studies revealed that the catalytic PA hydration reaction follows pseudo first order reaction kinetics. Sglu exhibits a higher reaction rate constant (k) and lower apparent activation energy (Ea) in the hydration reactions than SCNT catalysts. NH3-temperature programmed desorption measurement results revealed that the relatively high catalytic activity of Sglu was attributed to both the stronger acidity and larger number of –SO3H active sites. This work exhibited the performance of carbon materials without any extra acidic additives in PA hydration reaction and investigated the intrinsic catalytic activity by kinetics. The present work provides the possibility for acid catalytic applications of carbon materials, which sheds light on the environmentally friendly and sustainable production strategy for aldehyde ketone compounds via the catalytic alkyne hydration reactions.
Nanocarbon materials have exhibited relatively high and stable activity in organic compound dehydrogenation,11 selective oxidation,12 hydrogenation,13 and hydrohalogenation14 reactions etc., and they have shown great potential in replacing conventional metal based catalysts. The advantage of nanocarbon materials lies in their earth abundance, gentle and controllable redox ability, tunable porous structure and conjugation size etc., leading to high target product selectivity, catalyst stability, recyclability and sustainability.15,16 Actually, the perfect graphitic lattice is chemically inert and has only limited catalytic activity. Oxygen or nitrogen functionalities on the edges or defects normally serve as the active sites for nanocarbon catalytic materials.17–20 Therefore, nanocarbon materials are normally applied in catalyzing redox reactions, since the acidity of oxygen functionalities (carboxylic acid groups) are weak. The introduction of carboxylic21 or sulfonic22 acid group could improve the acid catalytic activity of nanocarbon materials in some extent. However, the related research still exists in its initial period, although several successful examples have been reported.23–25 The origin and the intrinsic acid catalytic activity, namely the identity and quantity of the acid active sites, are still unclear. In the present work, we tested the acid catalytic activity of several typical sulfonated carbon materials in phenylacetylene (PA) hydration reactions, including amorphous hydrothermal carbon, mesoporous carbon and nanocarbon with relatively high graphitic degree. Furthermore, the identity, quantity and acid strength of the active sites on different carbon materials were revealed with cation exchange, ammonia temperature programmed desorption (NH3-TPD) and X-ray photoelectron spectroscopy (XPS) techniques. The basic understandings on the structure–function relations of carbon based acid catalysts were provided via analysing and comparing the kinetic and thermodynamic parameters of these catalysts in hydration reactions. The present paper summarized the strategy in quantitative characterizations of the acid catalytic activity of carbon materials, which sheds light on the fair evaluation and the rational design of the efficient carbon based acid catalytic systems.
The carbon catalysed PA hydration reaction was performed under ambient pressure. In a typical run, 100 mg carbon catalysts, 1 ml PA and 1.8 ml H2O (H2O is in excess of PA) were mixed and refluxed at 120 °C. After given reaction time, the catalysts were then removed via filtration and washed with 5 ml cyclohexane and 5 ml H2O, respectively. Finally, the concentration of the residual reactant and the forming product is analyzed with gas chromatography.
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The CNT sample was pre-oxidized with concentrated nitric acid before sulfonation to introduce more “defect sites” (oxygen functionalities) for anchoring sulfonate groups.27,28 Fig. 1 shows the TEM images of the carbon materials after sulfonation. The morphology of the carbon materials keep almost the same as non-sulfonated ones. Sglu consists of stacked nano-slices with irregular sizes, and SAC exhibits abundant pore structures. SCNT and SCMK exhibit typical tubular and lamellar structures, respectively. Sglu and SAC exhibit amorphous features, while SCNT and SCMK are ordered carbon materials with higher degree of graphitization.
Table 1 listed the BET specific surface area (SSA) and the pore size distribution information for the selected sulfonated carbon materials. Sglu has very small SSA with nonporous structures as reported in literatures as “sugar catalyst”,29 while SCNT has the biggest total pore volume (Vtotal) and pore width. SAC and SCMK exhibit similar SSA while their pore sizes are quite different. The micro-porosity of SAC reaches 59%, which may bring negative effects on the mass transfer of the reactants. C 1s, O 1s and S 2p XPS signals for the synthesized sulfonated carbon materials were recorded (as shown in Fig. S1†) and the relative contents of these elements were given in Table 1. The element S mainly exists as –SO3H group according to S 2p signal for all the samples, and it is consistent with literature reported results that high temperature refluxing treatment with sulfuric acid would lead to mainly –SO3H functionalization.27 It could also be found that carbon materials, which have higher oxygen content, would get more functionalization (higher S content), since H2SO4 molecules reacted with oxygen-containing functional groups or nearby C–H bonds easier than conjugated CC bonds.
Carbon materials | Pore structure | XPS at% | –SO3H content (mmol g−1) | ||||||
---|---|---|---|---|---|---|---|---|---|
SSA (m2 g−1) | Vtotal (cm3 g−1) | AAPW (nm) | Microporosity (%) | Mesoporosity (%) | C 1s | O 1s | S 2p | ||
Sglu | 1 | 0 | — | — | — | 77.8 | 20.9 | 1.27 | 0.97 |
SCNT | 287 | 1.46 | 21.4 | 2.7 | 80.8 | 95 | 4.77 | 0.27 | 0.22 |
SAC | 837 | 0.57 | 3 | 59 | 35.8 | 89.7 | 9.82 | 0.48 | 0.38 |
SCMK | 814 | 0.9 | 4.7 | 17 | 83 | 88 | 11.3 | 0.66 | 0.52 |
It has been generally accepted that the ID1/IG value coming from Raman measurements actually reflects the ordered degree of carbon materials, namely the relative content of sp2 hybridized conjugated structure.30,31 The Raman signal (as shown in Fig. S2†) of the proposed carbon materials was deconvoluted into five peaks following the literature reported strategy.31 All the samples exhibited relatively high intensity of D1 peaks (the ID1/IG values are over 2.3), meaning that there are large amount of functional groups or other kinds of defects on carbon surface, which may contribute to the catalytic activity. No obvious changes of the ID1/IG values are observed after sulfonation, indicating that their basic carbon skeletons keep almost the same during sulfonation process, which is consistent with TEM observations.
It is reported that hydration of PA is an acid catalyzed reaction,32 and in that case carboxylic acid and sulfonic acid groups on carbon materials may serve as the active sites for the reaction. Control experiments with small model molecular catalysts reveal that 4-hydroxyl benzenesulfonic acid (MC-2) have shown observable catalytic activity (PA conversion at 13.7%), while 4-nitrobenzoic acid (MC-1) exhibited almost no reactivity in PA hydration reaction (as shown in Fig. 2a), indicating that carboxylic acid may not have enough acidity, and sulfonic acid group may be the only active sites for the reaction. The S content in MC-2 (5.89%) is higher while the catalytic reactivity of MC-2 is lower than that of Sglu (1.27%), because the hydroxyl groups (as electron donor) may weaken the acidity of –SO3H on MC-2. There are several reported characterization methods to quantify –SO3H groups on carbon materials.33 Here we choose the cation exchange strategy. In a typical measurement, the protons from –SO3H groups were replaced by Na+ (as shown in the following chemical equation (eqn (2))), and the slight solution pH change was monitored to quantify –SO3H groups on carbon materials in liquid phase.33 The detailed cation exchange process could be found in experimental section, and the measured results are also compared with that from S 2p XPS measurements under vacuum.
–SO3H + NaCl = –SO3Na + HCl | (2) |
The unsulfonated and sulfonated samples were treated via cation exchange process, and the pH values and calculated H+ concentrations were listed in Table 2. Blank experiment with water and NaCl but no carbon materials showed weak acidity, which was caused by dissolution in water of CO2. The H+ concentration of unsulfonated samples are close to the blank experiment, but much lower than that of sulfonated samples. The control experiment results have shown that the statistically significant changes in pH are mainly due to –SO3H groups, and –COOH groups may not exchange cations with NaCl, which is also consistent with literature reported observations.33 It was observed that the sulfonated carbon materials recycled after cation exchange process exhibited no catalytic activity in PA hydration reactions, suggesting that the –SO3H groups were fully poisoned by Na+ cations, and the calculated –SO3H contents from ion exchange process are reliable. As shown in Tables 1 and 2, the contents of –SO3H groups on all the synthesized carbon materials (SCNT, SAC, SCMK and Sglu) measured by these two methods (cation exchange and XPS) exhibit the same trend (relative content) despite slight difference in the absolute value. This variation may come from the different quantification environments. XPS are performed on solid–gas interface under vacuum, while cation exchange measurements are performed in liquid (aqueous) phase. Considering the selected PA hydration reaction was also performed in liquid phase, the sulfonic acid contents measured via cation exchange are more accurate than via XPS to describe the active sites.
Carbon materials | pH | H (mmol l−1) | –SO3H content (mmol g−1) |
---|---|---|---|
Blank | 5.71 | 0.0019 | — |
glu | 5.25 | 0.0056 | — |
Sglu | 2.74 | 1.82 | 0.73 |
oCNT | 4.92 | 0.0120 | — |
SCNT | 3.81 | 0.15 | 0.06 |
AC | 5.97 | 0.0011 | — |
SAC | 3.44 | 0.36 | 0.14 |
CMK | 4.75 | 0.0178 | — |
SCMK | 3.18 | 0.66 | 0.26 |
All four kinds of unsulfonated carbon materials exhibited no catalytic activity. In order to further identify the active sites, –SO3H groups were partially removed from Sglu via thermal treatment at 250 °C or 300 °C for 30 minutes. As shown in Fig. 3, the hydration catalytic activity exhibits positive linear dependence on the surface concentration of –SO3H groups, indicating that –SO3H groups may serve as the only active sites for the reaction.
ln(Ct/C0) = −kt | (3) |
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Fig. 4 PA conversion and the value of ln(Ct/C0) as a function of reaction time for Sglu (a) and SCNT (b) catalysts. Reaction conditions: 100 mg catalysts, 1 ml PA and 1.8 ml H2O, 120 °C. |
The first order rate constant k reflects the intrinsic acid catalytic activity for given carbon catalysts. The kinetic analysis results suggest that Sglu exhibits higher intrinsic catalytic activity than SCNT (one order of magnitude higher k value, 3.34 × 10−2 h−1 vs. 1.29 × 10−3 h−1). Based on Arrhenius equation (k = Ae−Ea/RT), the rate constant k is mainly affected by two factors, namely the frequency factor (A) and the activation energy (Ea) under a given reaction temperature. The physicochemical meaning of the frequency factor is the probability of the activated substrates, and which is closely related to the number of the active sites on the catalysts.34 In the present case, the quantity of the active sites (–SO3H groups) on Sglu is over 10 times higher than that on SCNT catalysts (0.73 mmol g−1 vs. 0.06 mmol g−1), and the Ea for Sglu is also slightly lower than that for SCNT (107.2 vs. 110.6 kJ mol−1, as shown in Fig. S3†). Both of these two factors are consistent with the higher rate constant of Sglu.
The catalytic hydration reaction mechanism could be summarized as Scheme 1.35 PA molecule firstly reacted with protons (H+ from acid catalysts) forming vinyl cation intermediate, and then oxygen atom from H2O was bonded to the carbon cation sites. After the desorption of one proton, enol structure formed and then rearranged to the final product of ketones. The first step is recognized as the rate determining step for the hydration reaction (as shown in Scheme 1), indicating that the activation energy (Ea) may depend on the reactivity of H+, namely the acid strength of the catalysts.
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Scheme 1 Schematic drawings of the reaction mechanism for PA hydration under the catalysis of Brønsted acid. |
As shown in the NH3-TPD profiles (Fig. 5) of Sglu and SCNT, the signals appear at around 200 °C and 270 °C are identified as NH3 molecules desorbed from –COOH and –SO3H sites, respectively. The reliability for the deconvolution strategy was also verified by independent thermal treatment and XPS measurements on Sglu and SCNT. Sglu pre-treated at 200 °C exhibits obviously lower content of carboxylic acid groups, while pre-treatment at 400 °C could remove most of the –COOH and part of the –SO3H groups, indicating the deconvolution and identification of the NH3-TPD signals is reasonable. Independent inert atmosphere-TPD experiments (as shown in Fig. S4†) exhibited that sulfonic acid groups would decompose to SO2 before 380 °C (on SCNT) and 480 °C (on Sglu), respectively, which may be the reason for the undefined NH3 desorption signal beyond 400 °C in Fig. 5. Another possibility for the high temperature desorption of NH3 could be the decomposition of lactams (decomposition at 540–725 °C) that formed via the reaction between NH3 and lactones during the NH3 pre-treatment period.36 As shown in Fig. 5, both the carboxylic acid and sulfonic groups on Sglu exhibit higher NH3 desorption temperature than these functionalities on SCNT, indicating the stronger acidity of Sglu, which is also consistent with its higher intrinsic catalytic activity (reaction rate constant). One of the key reasons for the higher acidity of Sglu could be the large surface content of oxygen functionalities. The surface concentration of oxygen functionalities on Sglu is obviously higher than that on SCNT (over 1000 times higher, 16 mmol m−2 vs. 0.013 mmol m−2). These electron-withdrawing groups may effectively increase the acid strength of carbon materials. For example, the pKa of 4-nitro benzenesulfonic acid is obviously higher than that of benzenesulfonic acid (−3.8 vs. −2.8) due to the introduction of electron-withdrawing nitro groups.
The basic topographic features of the recovered carbon materials (after catalyzing PA hydration reactions) keep almost the same as fresh samples based on TEM images (Fig. S5†) and Raman measurement results (ID1/IG, Fig. S2†). However, XPS measurements on the used catalysts have shown the decrease of the sulfur content after catalytic reactions (from 1.27% to 0.90% on Sglu), indicating the loss of the active sites (Fig. S6 and Table S1†). The intrinsic catalytic activity also drops (conversion rate per active site drops from 2.54 to 0.98 mol-PA mol−1–SO3H h−1), which may be associated with the decrease of oxygen content (from 20.7% to 15.5%) as discussed above. The instability of –SO3H groups in liquid phase may be one of the key reasons for the activity drop during the reuse of the carbon catalysts. This phenomena have also been observed in other independent research results,27,28,37 attributing to the reversibility of the sulfonation process, namely –SO3H groups may transform into sulfuric acid and leach into the reaction system. At the end, we compared the catalytic activity of our synthesized sulfonated carbon materials with other typical PA hydration catalytic reaction systems, as shown in Table 3. The apparent catalytic activity (acetophenone yield) of Sglu is comparable even to the noble-metal catalyst.38 It should be mentioned that carbon catalysts are used in the absence of organic solvents or any other additives, and that could be easily recovered via filtration method, indicating their potential in practical applications.
Catalyst | Solvent | Acidic additive | Reaction temperature | Time | Acetophenone yield | First order rate constant |
---|---|---|---|---|---|---|
Sglu | H2O | — | 120 °C | 6 h | 21.3% | k = 0.0334 h−1 |
H2SO4 (ref. 35) | H2O | — | 45 °C | — | — | k = 0.1757 h−1 |
Au-complex38 | Methanol, H2O | AgOTf | 80 °C | 2 h | 27% | — |
CF3SO3H (ref. 10) | CF3CH2OH | — | 25 °C | 45 h | 100% | — |
FeCl3 (ref. 9) | 1,2-Di-chloroethane | — | 80 °C | 67 h | 19% | — |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c8ra07966h |
This journal is © The Royal Society of Chemistry 2018 |