Open Access Article
Yi Zhang
ab,
Zhifeng Yib,
Lianmei Weia,
Lingxue Kong*ab and
Lijun Wang
*ac
aSchool of Environmental and Materials Engineering, College of Engineering, Shanghai Polytechnic University, Shanghai, 201209, P. R. China. E-mail: ljwang@sspu.edu.cn
bDeakin University, Institute for Frontier Materials, Geelong Campus at Waurn Ponds, Geelong, Victoria 3216, Australia. E-mail: lingxue.kong@deakin.edu.au
cShanghai Innovation Institute for Materials, Shanghai, 200444, P. R. China
First published on 17th May 2018
Traditional soluble phosphorous (P) fertilisers can be easily leached to pollute water systems, resulting in water eutrophication, a major environmental problem from the oversupply of unused nutrients. One innovative solution is to control the release of P upon demands of the plants. This study established a new concept of controlled-release P fertiliser via incorporation of ferric phosphate (FePO4) as a P source in polyvinyl alcohol (PVA) films, which can immobilise the FePO4 particles and stimuli-responsively accelerate their release rate in the presence of citric acid. More importantly, FePO4 used in this work originated from steelmaking slag as a potential waste reuse. Due to the low solubility of FePO4, diethylamine was introduced to modify FePO4 particles to facilitate the release of P before incorporating with PVA. The effects of diethylamine modification and the properties of FePO4/PVA films were systematically investigated through microscopic and spectroscopic methods. The release of P from particles and films was examined in both deionised water and citric acid solution for 30 days. The results showed a tenfold increase of the release rate of modified FePO4/PVA in citric acid solution compared with that in deionised water, and also a doubled release rate of the modified FePO4/PVA compared to that of FePO4/PVA in citric acid. The improved performance suggests that PVA can maintain the phosphorous content with exposure to water and expedite release in citric acid upon the demand of plants. This composite film offers a new opportunity for the application of insoluble phosphate as a phosphorous fertiliser.
Due to limitations of soluble phosphate fertilisers, the use of controlled-release fertiliser has become a promising direction to improve and manage P release.6,7 A traditional controlled-release formulation contains a soluble phosphate core as the source of nutrient and a relatively insoluble shell as a release controlling buffer. The shell is commonly fabricated using sulphur8 and polymer (e.g., polyolefin, polyvinyl chloride (PVC), rubber, etc.). There are several problems with a sulphur-based shell. First, using sulphur as a shell may increase the acidity of soil, leading to calcium deficiency.9 Second, the mechanical property of a sulphur shell is poor for withstanding mechanical pressure during the fabricating or transporting processes. Third, once the sulphur shell is cracked by high osmotic pressure resulting from water absorption, all the loaded soluble fertiliser may be released instantly (catastrophic-type release) and the rate cannot be controlled.10 Although polymer coatings show an outstanding swelling property, degradation of a polymer, such as PVC and rubber, is a major disadvantage in applications of this type of controlled release system.11
In addition to the soluble fertiliser system, using insoluble salts like phosphate rock can offer a more controllable release rate and protection of phosphorous than soluble salts, as the release of phosphate is highly related to the solubility of a specific salt. Recently, ferric phosphate (FePO4) has been widely used to replace scarce mineral sources such as phosphate rock, as it can be recycled from the by-products from steelmaking slag in the steel making industry, indicating a great environmental sustainability.12 Besides the nutrient providing function, FePO4 can also eliminate snails and slugs via interfering their metabolic systems. However, the low solubility of FePO4 (0.6 g/100 mL at 100 °C)13 may limit its direct application in agriculture. Approaches have been developed to increase the availability of P and facilitate its release. Zhong et al.14 embedded phosphate rock in sulfonated corn starch to achieve a release rate of 4.5 times more than the raw phosphate rock, but the sulfonate modification method may lead to soil acidulation. In addition, increasing the surface area may also improve the dissolution of insoluble salts as the result of an increase in available area for solvation.15 Therefore, an agent that can modify the surface of the insoluble particles leading to a larger surface area is desired. Diethylamine (DEA) is one of the modification agents that have been used in catalysis to increase their surface areas,16 and thus can be a potential modifier for FePO4. However, the application of DEA on FePO4 particles was merely investigated in the literature. Also, DEA can be toxic and corrosive if it is not well administered and its amount of use should be controlled within safety limits.
Washing off FePO4 powder as a fertiliser is still an issue to be dealt with. A film-based fertiliser system could potentially immobilise FePO4 powders. In this case, polyvinyl alcohol (PVA) can be an ideal candidate as the polymer matrix to be incorporated with the phosphate salt, because of the non-toxic, biodegradable17 and water-soluble18 properties of PVA. Due to its excellent film forming and high mechanical strength,19,20 PVA can be applied as a sizing, coating, and thickening agent to package powders away from running water invasion. PVA-composited film fertiliser can also be made into any shape and be easily sustained in the soil. Han et al.21 prepared a controlled-release nitrogen fertiliser by coating a starch/PVA onto the soluble granules, and demonstrated that permeability of the NH4+ is related to the thickness of the PVA coating package. Also, Noppakundilograt et al.22 utilized PVA as a film former and as the first coating layer to form a 3-layer controlled-release fertiliser; the PVA-coated fertiliser displayed a 4.5 times slower rate than the uncoated one. Most recently, Sarkar et al.23 coated a partially acidulated phosphate rock with PVA. The above studies used PVA as a coating film to delay the dissolving of the soluble core; however, boosting PVA on release of an insoluble salt like FePO4 has yet to be investigated.
Herein, an approach to synthesise a new film-type phosphate fertiliser is proposed. FePO4 is employed as phosphate source while the PVA acts as an auxiliary matrix. The modification of FePO4 is examined by using different concentrations of the modifier. The morphology and structures of modified FePO4 (m-FePO4) and PVA composited film were systematically investigated. Release kinetics of m-FePO4/PVA fertiliser was carried out in deionised water as a control group and in solution of citric acid that mimics the environment around plant roots. This study will deliver a totally new platform for slag from industrial waste to be potentially used as P-fertiliser.
000, 99 wt% hydrolysed), diethylamine (DEA) (99.5 wt%), L-ascorbic acid (reagent grade), ammonium molybdate (bioreagent 81.0–83.0% MoO3 basis), potassium antimony(III) tartrate hydrate (99 wt%), citric acid (ACS reagent, ≥99.5%) and potassium dihydrogen phosphate (powder, 98 wt%) were purchased from Sigma-Aldrich (St. Louis, USA). Sulfuric acid (98 wt%) and hydrochloric acid (35 wt%) were purchased from Chemsupply (Adelaide, Australia). FePO4 (98 wt%) was refined from iron phosphate slag (82 wt%) which was described in our earlier work.24
:
1 wt, 0.03
:
1 wt, 0.04
:
1 wt, 0.05
:
1 wt, and 0.1
:
1 wt, respectively) were added into the FePO4 suspension prior to being mixed in a tube roller mixer for 12 h. The modified FePO4 were centrifuged in 50 mL centrifuge tubes at 10
000 rpm for 5 min and washed twice with deionised water to remove residual DEA. The cleaned samples were concentrated and kept in deionised water for further use (concentration 250 mg mL−1).
:
1 wt of DEA to FePO4 ratio was selected as the best condition and a series of samples with different ratios between PVA and m-FePO4 were prepared. Specifically, 10.0 g of PVA was dissolved in 90.0 g of deionised water at 90 °C for 3 h under stirring. The suspension of m-FePO4 and PVA aqueous solution was mixed at m-FePO4/PVA (v/v) volume ratio of 3
:
1, 1
:
1, and 1
:
3, respectively (corresponding weight ratio of 75
:
1 wt, 25
:
1 wt, and 0.83
:
1 wt). The viscous mixture solution was further mixed on a Vortex Mixer (Ratek, Australia). The total volume of all the samples was kept at 4 mL. The m-FePO4/PVA mixtures were dropped (each droplet 0.2 mL) onto the surface of Parafilm® (Bemis, USA) which provided a hydrophobic surface for the formation of composite films. After drying for 24 h at room temperature, films with a diameter of about 0.5 cm were removed from the Parafilm® for further use. The procedure is shown in Fig. 1.
![]() | ||
| Fig. 1 Schematic of traditional controlled-release fertiliser and fabrication of the current film-type P fertiliser. | ||
The distribution of particle size with different DEA contents is shown in Fig. S3.† The majority of m-FePO4 particles have a diameter of around 50 μm. The volume fraction of small particles (diameters ranged from 0 to 25 μm) resulting from a small portion of DEA (from 0.01
:
1 wt to 0.05
:
1 wt of DEA to FePO4 ratio) does not show a noticeable change, while a remarkable increase was observed at a higher DEA content (the DEA to FePO4 ratio ranged from 0.05
:
1 wt to 0.1
:
1 wt). The increase in volume fraction of small particles could be due to the increased reaction of FePO4 with DEA, which will be further discussed in the following sections.
![]() | ||
| Fig. 3 (a) XRD and (b) FTIR spectra of FePO4 particles treated with varied amounts of DEA after 24 h (the ratio on the curves denotes the ratio of the DEA to the raw FePO4 particles). | ||
In addition, FTIR was employed to examine changes of m-FePO4 with different contents of DEA. Fig. 3b shows the FTIR spectra of m-FePO4, which reveal bending and stretching vibrations of the phosphate group (PO43−) at 800 to 1200 cm−1.27 The intensity of the peak at 1000 cm−1 declines when the content of DEA increases, thereby indicating the decrease of phosphate content remaining in the FePO4 particles with the addition of DEA. This is further confirmed by Fig. S2b.†
:
1 wt and 1
:
1 wt of DEA to FePO4 ratio) and a strong base (sodium hydroxide) was introduced to investigate the reaction between DEA and FePO4. It can be seen from Fig. S4† that the colour of the samples with 0.01
:
1 to 0.1
:
1 wt of DEA to FePO4 ratio gradually changed from white to brown, while the colour turned to dark red for the samples treated with high amounts of DEA (0.5
:
1 wt and 1
:
1 wt of DEA to FePO4 ratio). Similarly, the colour of dark red is observed with the adding of identical amounts of sodium hydroxide. The dark red colour is a characteristic indicator of the presence of Fe(OH)3. Furthermore, the P content in the supernatant after centrifugation was also measured and the results are shown in Fig. S2b,† which indicates that the dissolution of FePO4 produces PO43− in the solution and more likely precipitates Fe(OH)3 due to the large amount of OH− in the solution. Therefore, the reaction between DEA and FePO4 is proposed as follows:
![]() | (1a) |
| FePO4 + 3OH− → Fe(OH)3 + PO43− | (1b) |
Proposed reaction between FePO4 and DEA.
The formation of Fe(OH)3 is not desirable, as the PO43− was disposed of with the supernatant, leading to a decrease of the P content remaining in the particles. The obvious change of colour happened at the 0.04
:
1 of DEA to FePO4 ratio (Fig. S4†), therefore, the optimal ratio was selected at 0.03
:
1, which has a low phosphate loss and reasonable flake structure that provided a relative large contact area with water. In addition, the use of DEA at this ratio is 29 μg g−1 FePO4, which is much less than the toxicity limit of diethylamide (LD50 = 540 μg g−1).28 The following experiment was conducted with m-FePO4 resulting from this ratio. The film properties and the release behaviour were examined.
![]() | ||
Fig. 4 Cross-section of (a) raw PVA; (b) m-FePO4/PVA = 0.83 : 1 (w/w); (c) m-FePO4/PVA = 25 : 1 (w/w); and (d) m-FePO4/PVA = 75 : 1 (w/w). | ||
![]() | ||
Fig. 5 (a) Pure PVA films; (b) m-FePO4/PVA (w/w) = 0.83 : 1; (c) m-FePO4/PVA (w/w) = 25 : 1; and (d) m-FePO4/PVA (w/w) = 75 : 1. | ||
The composition of m-FePO4/PVA films was confirmed by FTIR (Fig. 6). The absorption peaks at around 800–1200 cm−1 are regarded as P–O bonds.29,30 The peak at around 3640–3100 cm−1 represents O–H from inter- and intra-molecular hydrogen bonds,31 while the peak at 1740 cm−1 corresponds to the C
O bonds. Characteristic peaks from phosphate and PVA are present in all samples, so it may be concluded that the chemical structures of PVA and FePO4 were retained in the composite film.
The release behaviour of film-type fertilisers with different ratios of m-FePO4 and PVA was investigated in citric acid and in water and the results are shown in Fig. 7a and b. All samples displayed linear release kinetics which was fitted with a linear release model. The equation is expressed as follows:
| Y = Kx + b |
:
1 and 25
:
1 possess the lowest release rates in deionised water, while having the highest release rate in citric acid solution (90% faster than in water). This may be attributed to the increase of free PVA area that expedites the P release in the citric acid but hinders the release rate in water. These results indicate that the current film-type fertiliser can maintain P content in not only a water environment but stimuli-responsively accelerates the release amount of P in the presence of citric acid.
![]() | ||
| Fig. 7 (a) The release proportion of phosphate in water. (b) The release proportion of phosphate in citric acid solution. | ||
| Samples (m-FePO4/PVA) | K | b | R2 | Life (year) |
|---|---|---|---|---|
0.83 : 1 in water |
0.016 | 0.037 | 0.990 | 17.3 |
25 : 1 in water |
0.016 | 0.002 | 0.997 | 17.6 |
75 : 1 in water |
0.016 | 0.007 | 0.999 | 17.4 |
| Raw FePO4 in deionised water | 0.021 | 0.029 | 0.993 | 13.3 |
0.83 : 1 in citric acid |
0.138 | 0.148 | 0.994 | 2.0 |
25 : 1 in citric acid |
0.138 | 0.112 | 0.998 | 2.0 |
75 : 1 in citric acid |
0.115 | 0.007 | 0.996 | 2.4 |
| Raw FePO4 in citric acid solution | 0.073 | −0.129 | 0.992 | 3.8 |
Based on the kinetic model proposed, the life cycle of the current m-FePO4/PVA can be predicted. At 100% released phosphate, the calculated life cycle of the fertiliser is listed in Table 1. Assuming a constant presence of the citric acid, the estimated life cycle of film composited at three different ratios of m-FePO4 to the PVA contents, 0.83
:
1, 25
:
1, and 75
:
1, is 2.0, 2.0, and 2.4 years, respectively, which all are less than the raw FePO4 powder (3.8 years). In contrast, the life cycle of the film in water only is around 17 years, which is more than that of raw FePO4 powder (13.3 years). These results further suggest that the incorporation of PVA can control the release of phosphate, namely maintaining P content in the absence of organic acid but also facilitating the release of phosphate in the presence of an organic acid.
In general, the total amount of P required to grow a plant depends on the total weight of it, as described by grams of P per fresh weight of plant (g kg−1).34 The P requirements of different plant species and different plant growth cycles usually are varied, which makes it difficult to determine the appropriate P weight for plants. However, a standard medium can provide a reference to roughly determine the appropriate P content range. The safe concentration range of P in the Murashige and Skoog (MS) medium, as a common medium for the in planta nutrient experiments, is between 6 mmol L−1 (lower bound) and 1 mol L−1 (upper bound).35 When comparing this with the daily release of the current film-type fertiliser, the released phosphate ranges from 0.01 to 0.011 mol L−1 in water and 0.079 to 0.11 mol L−1 in citric acid solution, which is much more than the lower bound of P concentration in the MS medium. The release amount of P in both water and citric acid solution can meet the requirement for plant growth to some extent. Also, the release rate can be finely tuned by tailoring the ratio between m-FePO4 and PVA for specific plant species.
The PVA films after a 30 day release experiment were washed and dried for FTIR measurements (Fig. 8). The results show that there is a new peak present at around 1708 cm−1 in the sample immersed in citric acid solution, which corresponds to the carboxylic groups. Citric acid containing both hydroxyl and carboxyl groups hydrogen bonding can occur even at a low temperature (5 °C36); thus, combined with FTIR results the citric acid is more likely to be adsorbed on PVA, which has indirectly increased the density of acidity just around the surface of the film, facilitating the release of phosphate.
Fig. 9a presents the results of P release from four types of fertiliser in citric acid solution for 30 days. The sample of m-FePO4 powders has the highest release rate while the raw FePO4 powders release at the lowest rate. This may be due to an increased surface area that benefits from the contact between particles and solution, leading to a faster release of P. It is interesting to note that PVA moderates the release of m-FePO4 while accelerating P release in the raw FePO4. This can be explained as that the m-FePO4 has a higher surface area to be integrated with PVA than the raw one, so the area of exposed PVA that contributes to the adsorption of citric acid is much less than raw one. Therefore, the PVA covers one side of the m-FePO4 particles to reduce the valid surface area while acting as a citric acid adsorption container to facilitate P release.
Fig. 9b shows the final release amount of P after 30 days. The P release in citric acid solution is greater than that in the water counterpart for both the particle-type fertiliser and the film-type fertiliser. A tenfold increase of the release rate of m-FePO4/PVA was found in citric acid solution than in the deionised water. The release rate of the m-FePO4 is twofold when compared to the raw one in the citric acid. Even though m-FePO4 powder possesses a higher release amount and rate than FePO4/PVA, powder fertilizer is more easily washed away than the film-type during irrigation, which indicates the advantage of the film-type fertilizer developed in this paper.
Footnote |
| † Electronic supplementary information (ESI) available: SEM images of FePO4 particles modified with different amount of DEA, surface area of m-FePO4 and the residue P content, particle size distribution of FePO4 samples, and photo of FePO4 suspension modified with varied amount of DEA. See DOI: 10.1039/c8ra01843j |
| This journal is © The Royal Society of Chemistry 2018 |