Amanda S.
de Miranda
a,
Marcus V.
de M. Silva
a,
Fernanda C.
Dias
a,
Stefania P.
de Souza
a,
Raquel A. C.
Leão
ab and
Rodrigo O. M. A.
de Souza
*ab
aBiocatalysis and Organic Synthesis Group, Chemistry Institute, Federal University of Rio de Janeiro, Rio de Janeiro, 21941909 Brazil. E-mail: souzarod21@gmail.com
bFaculdade de Farmácia, Programa de Pós-Graduação em Ciências Farmacêuticas, Federal University of Rio de Janeiro, 21941-909, RJ, Brazil
First published on 15th February 2017
Herein, we report a method for the continuous flow DKR of rac-1-phenylethanol catalyzed by CAL-B and VOSO4, using a single packed-bed containing both catalysts. Taking advantage of continuous flow techniques to circumvent compatibility issues, the DKR of rac-1-phenylethanol could be performed continuously to give enantiopure (R)-esters with excellent conversions and high productivities.
Continuous flow chemistry has emerged as an enabling technique with great potential for application in multicatalytic processes,37–40 since it allows reactions to be performed continuously through sequential individual reactors. The use of packed-bed reactors, for instance, enables catalyst compartmentalization, thus circumventing compatibility issues, as well as extends the lifetime of the catalysts by avoiding stirring and allows their reuse, which may be crucial when dealing with expensive catalysts. Additionally, continuous flow processes present advantages over batch procedures such as improved mass and heat transfer, better safety profiles, easier work-up and facilitated automation and scale-up as well as precise control of temperature, pressure and reaction time, leading to higher reproducibility.38,41–43
In spite of the advantages outlined above, only a few examples of continuous DKR have been reported and the potential of continuous flow techniques in this area still remains underexploited. The examples reported so far include DKR of stereochemically labile substrates, such as benzoins44 and thioesters,45 semi-continuous DKR of amines catalyzed by lipases and Pd(0)46,47 or Shvö catalysts,48 and DKR of rac-1-phenylethanol using continuous flow reactors packed with immobilized lipases coated with ionic liquids and acid matrices such as zeolites and silica modified with acid groups as racemization catalysts.27,28,49,50
In our continuous effort to develop continuous flow strategies for chemoenzymatic reactions,46,51–53 herein we describe the continuous flow DKR of rac-1-phenylethanol catalyzed by immobilized Candida antarctica lipase B (CAL-B) and VOSO4, a non-expensive and readily available vanadyl oxide salt that operates as a heterogeneous acid catalyst to promote the racemization of benzylic alcohols.54 Its use in ordinary chemoenzymatic DKR reactions, however, is hampered due to its incompatibility with lipases. In the present work, we take advantage of a continuous flow approach to address catalyst incompatibility issues in order to develop an efficient, cost-effective and simple method for the lipase- and VOSO4-catalyzed DKR of rac-1-phenylethanol. By using a packed-bed reactor containing heterogeneous chemo- and biocatalysts, the method described herein allows continuous DKR with easy recovery of the product and catalyst reuse.
Entry | Catalyst load (mg mL−1) | Solvent | T (°C) | eea (%) | Selb (%) |
---|---|---|---|---|---|
Conditions: (S)-1-phenylethanol (20 μL, 0.16 mmol), solvent (3.3 mL), VOSO4·XH2O (34 or 17 mg), tetracosane (internal standard, 14 mg, 0.04 mmol), 1.5 h. a Determined by GC-FID. b Determined by GC-MS. | |||||
1 | 10.3 | Isooctane | 80 | 3 | 1 |
2 | 10.3 | Heptane | 80 | <1 | 10 |
3 | 10.3 | Cyclohexane | 80 | <1 | 13 |
4 | 10.3 | Toluene | 80 | 1 | 26 |
5 | 5.1 | Toluene | 70 | 2 | 91 |
After identifying the best solvent system for the racemization step, the efficiency of racemization of (S)-1-phenylethanol under optimal conditions in the presence of potential acyl donors for DKR was assessed, since VOSO4-catalyzed racemization was previously reported to be inhibited by esters usually used in these reactions, such as vinyl and isopropenyl acetates.54 The results are summarized in Table 2. Racemization was shown to be less effective at a lower concentration of vinyl acetate (entry 1) in comparison to higher concentrations of this ester (entries 2 and 3), whereas the opposite effect was observed when the reaction took place in the presence of vinyl decanoate (entries 7–9). Nonetheless, racemization was almost complete at a concentration of 0.1 M for both acyl donors, leading to similar ee values in comparison to the reaction carried out in the absence of esters (Table 1, entry 5). On the other hand, isopropenyl acetate and ethyl acetate were found to inhibit racemization even at concentrations of 0.05 M, where in the presence of the latter, the effect was observed to a lower extent. Methyl 2-methoxyacetate, an ester widely used in enzymatic KR of amines, was also investigated for its effect on VOSO4-catalyzed racemization of (S)-1-phenylethanol, leading to the desired low ee values at only 0.05 M.
Entry | Acyl donor | Acyl donor conc. | eea (%) | Sela (%) |
---|---|---|---|---|
Conditions: (S)-1-phenylethanol (20 μL, 0.16 mmol), toluene (3.3 mL), acyl donor, VOSO4·XH2O (17 mg), tetradecane (internal standard, 11 μL, 0.04 mmol), 70 °C, 1.5 h. a Determined by GC-FID. | ||||
1 | Vinyl acetate | 0.05 | 28 | 92 |
2 | 0.1 | 2 | 87 | |
3 | 0.2 | 8 | 96 | |
4 | Isopropenyl acetate | 0.05 | 47 | 82 |
5 | 0.1 | 60 | 45 | |
6 | 0.2 | 74 | 3 | |
7 | Vinyl decanoate | 0.05 | 0 | 72 |
8 | 0.1 | 6 | 89 | |
9 | 0.2 | 28 | 100 | |
10 | Ethyl acetate | 0.05 | 44 | 100 |
11 | 0.1 | 20 | 100 | |
12 | 0.2 | 44 | 100 | |
13 | Methyl 2-methoxyacetate | 0.05 | >1 | 27 |
14 | 0.1 | 21 | 82 | |
15 | 0.2 | 24 | 75 |
From the results described above, our first attempts to perform the continuous flow DKR of rac-1-phenylethanol were based on the use of vinyl acetate and vinyl decanoate as acyl donors. Vinyl acetate has been used in enzymatic KR of a wide range of alcohols while vinyl decanoate would presumably be a suitable alternative to the former in chemoenzymatic lipase and VOSO4 co-catalyzed DKR of rac-1-phenylethanol, since its analogue, vinyl octanoate, has been reported as a successful acyl donor in such reactions.54 Additionally, ethyl acetate was also screened, since it is readily available and less expensive than vinyl esters. Although it has been shown to inhibit racemization in batch, it was envisioned that performing the reaction under continuous flow conditions could mitigate this effect due to the continuous removal of ethyl acetate or its by-products during the reaction.
Commercial immobilized CAL-B (Novozym 435) was chosen as the biocatalyst for the kinetic resolution step due to its availability, robustness and well-known stereoselectivity and activity towards the proposed substrate. In order to circumvent the previously reported incompatibility between CAL-B and VOSO4,54 a continuous flow packed-bed reactor was designed so that four layers of the immobilized enzyme and three layers of VOSO4 were alternately disposed along a glass column and physically separated by a thin cotton layer (Fig. 1). For such a set-up, which allows a sequence of 4 KR and 3 racemization alternate steps, up to 93.8% of the substrate could be converted to a product with 100 ee.57 The reactor was heated to 70 °C and a toluene solution containing rac-1-phenylethanol (0.1 M) and an acyl donor (0.1 M) was pumped through the packed-bed at different rates. Samples were collected from the output of the column at three different times and were analyzed for conversion (C) and enantiomeric excess of the product (ee) after 2 hours in order to secure steady state conditions (Tables 3 and 4).
![]() | ||
Fig. 1 Packed-bed reactor for CAL-B and VOSO4-catalyzed DKR of rac-1-phenylethanol under continuous flow conditions. |
Entry | Acyl donor | Res. time (min) | C (%) | Selb (%) | eec (%) |
---|---|---|---|---|---|
Conditions: toluene, rac-1-phenylethanol (0.1 M), acyl donor (0.1 M), packed-bed reactor containing immobilized CAL-B (4 layers of 500 mg) and VOSO4·XH2O (3 layers of 500 mg), flow rates of 0.5, 1.0 and 1.5 mL min−1, 70 °C. a Determined by GC-FID through determination of the substrate concentration using a calibration curve. b Determined by GC-FID and calculated from the relative peak areas of the product and by-products. c Determined by GC-FID. | |||||
1 | Ethyl acetate | 5.2 | 29 | 95 | 99 |
2 | 7.8 | 39 | 89 | 99 | |
3 | 15.6 | 47 | 91 | 96 | |
4 | Vinyl acetate | 5.2 | 92 | 68 | 99 |
5 | 7.8 | 75 | 88 | 89 | |
6 | 15.6 | 75 | 87 | 66 |
Entry | Res. time (min) | C (%) | Selb (%) | eec (%) | Y (%) |
---|---|---|---|---|---|
Conditions: toluene, rac-1-phenylethanol (0.1 M), acyl donor (0.1 M), packed-bed reactor containing immobilized CAL-B (4 layers of 500 mg) and VOSO4·XH2O (3 layers of 500 mg), flow rates of 0.5, 1.0 and 1.5 mL min−1, 70 °C. a Determined by GC-FID through determination of the substrate concentration using a calibration curve. b Determined by GC-FID and calculated from the relative peak areas of the product and by-products. c Determined by GC-FID of 1-phenylethanol obtained from hydrolysis of the isolated product. d Calculated for the isolated product obtained from the reaction solution collected from the output of the reactor for 2 h of operation. | |||||
1 | 5.2 | 64 | 92 | 99 | 67 |
2 | 7.8 | 61 | 92 | 99 | 65 |
3 | 15.6 | 96 | 89 | 99 | 55 |
The use of ethyl acetate as an acyl donor in the continuous flow DKR of rac-1-phenylethanol led to the product with high enantiopurity and conversions below 50% in all cases (entries 1–3), thus resembling KR reactions and being consistent with racemization inhibition as suggested by previous experiments (Table 2).
By using vinyl acetate, conversions up to 92% and 99% ee could be achieved at a residence time of 5.2 min, whereas at longer residence times, lower enantiomeric excesses and conversions were observed (entries 4–6). The incompatibility of the bio- or chemocatalyst with the acyl donor (or its side products released during the reaction, namely acetic acid and acetaldehyde) could possibly account for these results as well as inhibition of VOSO4 racemization by vinyl acetate, which was reported in previous work.54 As observed, such effects would be greater at longer residence times due to longer contact time of the reactant solution with the catalysts. One could also suggest possible degradation of the product promoted by the catalysts, but this hypothesis is not consistent with the finding that higher conversions were obtained for the reaction with ethyl acetate at longer residence times.
Continuous flow DKR of rac-1-phenylethanol using vinyl decanoate as the acyl donor led to the product with 99% ee and moderate conversions (Table 4). Higher conversions were obtained from the analysis of samples collected at early operation times in all cases, but conversions determined after 60 and 120 minutes were similar, indicating that the steady state was already reached after 60 minutes of operation. After work-up and purification by flash chromatography, enantiopure (R)-phenylethyl decanoate could be obtained in 67% yield by performing the reaction at a flow rate of 1 mL min−1 and a residence time of 7.8 min (entry 2). Interestingly, the highest conversion but the lowest isolated yield were obtained for the reaction carried out at the longest residence time (entry 3). It is important to point out that the obtained conversion is higher than the maximum theoretical conversion expected for the set-up used, which corresponds to 93.8% considering a product with 100% ee.57 Because the conversions reported herein were calculated on the basis of substrate consumption, formation of by-products probably accounts for the observed high value. Moreover, conversion was determined from a sample collected after 2 h of operation, whereas the yield, which was found to be 55%, was calculated from the isolated product obtained by collecting the reaction solution from the output of the reactor for 2 h of operation. Therefore, the discrepancy between conversion and yield may also come from variations in the reaction efficiency throughout the operation time.
In an attempt to increase the reaction yield, the chemoenzymatic DKR of rac-1-phenylethanol was performed continuously at 1 mL min−1 using a higher concentration of vinyl decanoate (0.15 M, 1.5 eq.). The solution collected from the reactor for 2 h of operation was evaporated and the residue was purified by flash chromatography to obtain 2.71 g (82% yield) of the product (R)-phenylethyl decanoate with 90% ee and a space-time-yield of 1.35 g h−1. The yield and enantiomeric excess obtained are slightly lower in comparison to those for the batch reaction described by Wuyts et al.,54 which afforded (R)-phenylethyl octanoate with 99% ee and 93% yield in 3.5 h. However, as reported by these authors, physical separation of lipase and VOSO4 was found to be necessary, thus the reaction was performed in a batch reactor where the biocatalyst was confined in a rotating Inox basket inside a glass reactor containing the chemocatalyst. Moreover, the reported batch reaction was performed with a 10× lower substrate concentration (0.0127 M) and required a two-step addition of the acyl donor. Methods for continuous flow DKR of rac-1-phenylethanol have already been reported by Lozano and co-workers27,28 and were found to give (R)-1-phenylethanol esters with good yields (76–98%) and excellent enantiomeric excesses (91–98%) by employing CAL-B and modified acid resins. A vanadium-based continuous flow DKR of rac-1-phenylethanol was also previously reported by Poppe and co-workers with good selectivities of ∼94% and moderate yields (63%).56
As an alternative approach, a continuous flow DKR of rac-1-phenylethanol using vinyl decanoate as the acyl donor was performed by recirculating the reactant solution through a semi-continuous loop-like reactor in which the bio- and chemocatalysts were displaced in two distinct packed-bed reactors. This set-up is useful to overcome the incompatibility between the catalysts and may be especially suitable for thermosensitive biocatalysts, since the kinetic resolution and racemization steps are allowed to occur in different compartments and under different temperatures. By performing the reaction with 20 mL of a toluene solution of rac-1-phenylethanol (0.1 M) and vinyl decanoate (0.15) for 3 h at 100 μL min−1 and residence times of 15 min in the packed-bed containing CAL-B and 5 min in that containing VOSO4, a conversion of 93% and 90% ee were achieved. GC-MS analysis showed peaks for the substrate, product and by-products with relative areas of 8%, 82% and 10%, respectively.
Reactions in batch were carried out in 4 mL vials heated in silicon carbide plates and under gentle stirring using a magnetic bar.
Reactions under continuous flow conditions were performed using an Asia Flow System purchased from Syrris, which consists of a syringe pump, a heater and a glass column with adjustable ends.
GC-MS analysis was performed on a Shimadzu GC-MS-QP2010 Plus chromatograph-mass spectrometer equipped with an AOC-20i autosampler and a 5-(phenyl)methylpolysiloxane column (29.6 × 0.25 mm ID) using helium as carrier gas. The injector temperature was set at 250 °C. GC-MS temperature program used in the analysis of racemization experiments: 100 °C | 2 min → 280 °C, 20 °C min−1 | 15 min. GC-MS temperature program used in the analysis of DKR reactions: 60 °C | 2 min → 65 °C, 1 °C min−1 | 1 min → 280 °C, 20 °C min−1 | 15 min.
Chiral GC analysis was performed on a Shimadzu GC-2010 chromatograph equipped with a FID detector, an AOC-20i autosampler and a chiral β-Dex-325 column using hydrogen as carrier gas. The injector temperature was set at 230 °C. GC-FID temperature program: 117 °C | 5 min → 126 °C, 3 °C min−1 | 0 min → 200 °C, 20 °C min−1 | 15 min.
1H- and 13C{1H}-NMR spectra were recorded on a 300 MHz Bruker instrument at 300 and 200 MHz, respectively. Chemical shifts are expressed in ppm downfield from tetramethylsilane (TMS). Signal multiplicities are indicated by the letters s (singlet), d (doublet), t (triplet), q (quartet) and m (multiplet).
Continuous flow reactions were carried out by pumping a toluene solution of rac-1-phenylethanol (0.1 M) and an acyl donor (0.1 M or 0.15 M) through the packed-bed reactor at flow rates of 0.5, 1.0 and 1.5 mL min−1, which correspond to residence times of 15.6, 7.8 and 5.2 minutes, respectively. Aliquots of 300 μL were collected from the output of the reactor after pumping the reaction solution for twice the residence time and after 60 and 120 minutes and were diluted with toluene to 1.0 mL and analyzed by GC-FID. Conversions were calculated by determining the concentration of 1-phenylethanol in the aliquots using a calibration curve. The percentages of the substrate, product and by-products were given by their relative peak areas in the chromatograms obtained from aliquots taken from the output of the reactor. Enantiomeric excess values for 1-phenylethyl acetate were determined directly using a GC-FID equipped with a chiral column (β-Dex-325). Enantiomeric excess values for 1-phenylethyl decanoate were obtained indirectly after purification procedures by determining the enantiomeric excess values for 1-phenylethanol resulting from its hydrolysis. Isolated yields of (R)-1-phenylethyl decanoate were obtained from the solution collected from the reactor for 120 minutes of operation and added to the toluene collected during the reactor washing (20 minutes at a flow rate of 1 mL min−1) thereafter. The solvent was evaporated and the residue was purified by flash chromatography (petroleum ether:
diethyl ether, 95
:
5, Rf = 0.40).
1H-NMR (300 MHz, CDCl3, 25 °C, TMS): δ = 0.90 (t, JH–H = 6 Hz, 3H; CH2C3), 1.28 (m, 12H; CH2), 1.49 (d, JH–H = 6 Hz, 3H; CHC
3), 1.64 (m, 2H; CH2), 2.34 (t, JH–H = 6 Hz, 2H; C
2CO), 5.92 (q, JH–H = 6 Hz, 1H; C
CH3), 7.33 (m, 5H; ArH); 13C{H}-NMR (300 MHz, CDCl3, 25 °C, TMS): δ = 14.29 (
H3CH2), 22.45 (CH2), 22.85 (CH2), 25.17 (CH2), 29.29 (CH2), 29.44 (CH2), 29.61 (CH2), 32.05 (CH2), 34.83 (CH2), 72.19 (CH3C
), 126.25 (Ar), 127.96 (Ar), 128.65 (Ar), 142.06 (Ar), 173.30 (C
O).
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c7re00003k |
This journal is © The Royal Society of Chemistry 2017 |