Da-Wei Lee,
Jayanta Phadikar and
M. Ravi Shankar*
Department of Industrial Engineering, Swanson School of Engineering, University of Pittsburgh, 3700 O'Hara Street, Pittsburgh, PA 15261, USA. E-mail: ravishm@pitt.edu
First published on 26th April 2017
The synergy of through-thickness gradation in the orientation of the molecular director and the extent of polymerization is shown to offer a framework for controlling shape selection in integral polymer films. Native curvatures are realized under ambient conditions in splayed liquid crystalline polymers that are photopolymerized on anchoring surfaces, while being exposed to the atmosphere. Residual multiaxial polymerization strains drive the spontaneous assembly of a range of geometries (tape springs, helical coils and arches) in strips that are excised from the as-prepared films. Gradients in the director orientation and the cross linking through the thickness enable a temperature dependent structural evolution. Following a moderate temperature rise (<70 °C), the samples are found to intensify their native shapes. However, further temperature rise leads to a relaxation of the strains followed by an eversion of the geometry (>100 °C), which generates curvature orthogonal to that in the native state. This multiplicity in shape selection, which spontaneously emerges without requiring any mechanical training offers a useful framework for actuation and morphing. In a prototypical demonstration, a suitably excised sample is shown to spontaneously jump when placed on a hot-plate as a result of the eversion. Also, when confined in ring-like geometries, hinge-like structures are generated due to the interplay of the imposed bending strains with that existing in the native state. The evolution of the curvatures as a function of temperature offers control over the active hinge/fold and expands the multiplicity of shapes that can be realized.
Prior research has focused on examining4–6,10–12 the evolution of the geometry in LCP strips, typically from a prior flat state following heating or in response to irradiation with light. However, geometrically biasing the prior shape can expand the range of actuation modes. For example, utilizing helical shapes instead of flat strips as the starting point helps achieve large actuation distances and improved work potential in twisted nematic LCP.13 Sawa et al.7 and Wie et al.10 have utilized the anisotropic thermal contraction from the elevated polymerization temperature to ambient conditions to generate chiral (spiral/helicoidal) geometries. The orientation of the nematic director in twisted nematic samples was used to control the geometries. When the chiral shape was heated, it was shown to become flat at an elevated temperature and then was found to invert their chirality with increased heating. Mol et al.8 examined the thermomechanical response of splayed LCP, which is characterized by a temperature dependent evaluation of the curvature. The evolution of the geometry was monotonic, where the curvature increased with increasing temperature.
Here, we examine a splayed LCP, which is fabricated with a gradation in the polymerization through the thickness in addition to a rotation of the nematic director. One surface is oriented using an anchoring layer, while the other surface is exposed to atmosphere during the curing. The resulting broken symmetry results in a sample with a native curvature (NC) under ambient conditions, which is a function of the orientation of the nematic director with respect to the long axis of the strip. In addition to presenting counterintuitive thermomechanical responses, the evolution of the geometry offers multimorphism, which offers opportunities for achieving ultrafast actuation and designing morphable structures.
To create the samples, the glass substrates were cleaned using a plasma cleaner PDC-32G (Harrick Plasma) for 20 minutes. The planar alignment material composed of 0.5 wt% solution of nylon Elvamide 8023R (Dupont) in methanol was filtered through 0.2 μm PTFE membrane syringe filter (Pall), and spin coated on the glass substrate by spinning at 2000 rpm for 30 seconds. Thus, the substrate was rubbed 30 times by using a velvet cloth. Liquid crystal monomer mixture of acrylate-functionalized reactive mesogens RMM34C (Merck, proprietary composition characterized by RM257 being the predominant component) was heated to 100 °C, and a droplet was placed on the surface of 8023R on glass substrate. Spin coating was performed at 1000 rpm for 30 seconds to create monomer film to be 15 μm. The sample was cooled to a temperature of 55 °C, while remaining exposed to the atmosphere. The planar aligned nematic liquid crystal molecules on the rubbed 8023R were confirmed using crossed polarizers. 365 nm UV source generating an intensity of 200 mW cm−2 was used to polymerized the sample for 8 hours, while continuously to be exposed to the atmosphere at 55 °C. The samples were also characterized using polarized optical microscopy.
Attenuated Total Reflection (ATR) Fourier Transform Infrared (FTIR) Spectrometer (Bruker Vertex 70) was used to characterize the film. The transmittance on both sides (homeotropic and planar) of native bending LCP film are measured to characterize the double bond (CC) conversion on the surface. The spectrum was measured on a Vertex 70 spectrometer via 64 scans at resolution 4 cm−1 in the range from 600 cm−1 to 4000 cm−1. The PIKE MIRacle ATR accessory was used to conduct the measurement. The planar and the homeotropically aligned sides of sample were placed on the crystal plate along with a pressure clamp to ensure contact, following which the OPUS software was used to collect, subtract the background signal and analyze the data.
Fig. 2(a) illustrates the orientations in which strips were excised from the sample. We observe a one-to-one correspondence between the orientation of the nematic director on the planar side and the morphology of the strips. The 0° sample corresponds to the director on the planar aligned (patterned) side being parallel to the long-axis of the strip and the 90° sample corresponds to the director being parallel to the short-axis. In all cases the other surface is characterized by a homeotropic orientation. The 0° sample is characterized by a curvature that develops transverse to the nematic director with the homeotropic side corresponding to the surface in tension (Fig. 2(b)). The radius of curvature is measured to be 1.2 mm. The 90° sample is characterized by the curvature again being transverse to the nematic director with a radius of curvature being 4.2 mm. When a cut is made at an intermediate angle of 50°, a left-handed helix results with a pitch of 11.7 mm and a diameter of 4.6 mm. The chirality and the geometry of the samples were characterized using multiple samples that were independently created. Fig. 2(c) is used to illustrate the geometry in an easily perceivable manner using paper models with the red illustrating the homeotropic side and green illustrating the planar side.
In order to confirm that the nematic director in the excised samples is indeed varying from homeotropic (the atmosphere side) to planar (the rubbed alignment layer side), polarized-light optical microscopy (POM) and scanning electron microscope (SEM) are used. Under crossed polarizers, the film appears alternatively dark and bright (Fig. 3(a)) when the planar alignment orientation is 0° and 45° with respect to the polarizer. The SEM (FEI/Philips XL-30) operated at 2 kV is used to observe the profile through thickness of the film. The methodology outlined in ref. 12 and 16 was used to prepare the sample. A splay distribution is observed from the planar side to the homeotropic side. For illustrative purposes, as a guide for the eye, dashed lines are corresponding to the director as shown in Fig. 3(b). The splay distribution is enabled by the small pre-tilt angle of liquid crystal molecules on the rubbed planar alignment layer.17
The thermomechanical responses as a function of the temperature in Fig. 4 illustrate an inherent multimorphism. The following overarching observations emerge:
(a) Heat treatment from ambient to a temperature of ∼70 °C leads to an increase in the magnitude of the strain state characterizing the native curvature at ambient temperature – the tape spring geometry becomes more pronounced (0° sample: Fig. 4(a)(i–ii)), the helix becomes more tightly coiled (50° sample: Fig. 4(b)(i–iii)), and the curved arch becomes progressively steeper (90° sample: Fig. 4(c)(i–iii)). The development of this increased curvature is such that the homeotropic side develops greater tensile strains, while the planar oriented side accumulates greater compressive strains. The principal compressive axis on the planar side however, is transverse to the nematic director. This aspect is counter to that observed in splayed liquid crystal polymers, where the principal compressive strains develop along the nematic director.8 In ref. 8, it has been shown that the planar oriented side generates compressive strains along the nematic director, with the principal compressive strain direction coincident with the director. The homeotropic side generates tensile strains and the sample is found to demonstrate a curvature that monotonically increases with increasing temperature. In Fig. 4(b), the helix is left-handed at ambient temperatures and retains this chirality as the temperature is increased (i–iii). The insets drawn in gray in the Fig. 4(b) illustrates the crossover between the edges of the strip. This can help visualize, from the overcrossing and undercrossing of the edges, the chirality (twist) of the helix. Fig. 4(c) illustrates samples excised in the 90° orientation, where the nematic orientation is homeotropic on one side and perpendicular to the long-axis on the other side. Consistent with the behavior summarized earlier, the homeotropic side is in tension under ambient conditions, while the planar oriented side is in compression. However, the principal direction of the compressive strain is normal to the nematic director. Increasing temperatures Fig. 4(c)(i–iii) show an increase in the magnitude of this strain state, where the sample becomes more tightly coiled.
(b) Continued heat treatment illustrates a reversal of the strain state, which is particularly pronounced >100 °C. In the case of the tape-spring configuration in Fig. 4(a), the sample is found to become nearly flat as illustrated in Fig. 4(a)(iii). However, further increase in temperature results in the development of curvature orthogonal to the prior native state – the sample undergoes eversion. In Fig. 4(a)(iv), the 0° sample was found to curl along the long axis, with no observable transverse curvature that hitherto characterized the native state. The homeotropic side is now exclusively in compression, while the planar side is in tension, with the principal direction of the tensile strain coincident with the nematic director. A similar trend characterizes the 50° sample and 90° sample. In the 50° sample (Fig. 4(b)(iii–iv)) increasing temperature is found to uncoil the helix when the temperature increases from 70 to 120 °C. Further temperature increase is found to create a segment where the sample becomes flat. This region is highlighted by a dashed white box in Fig. 4(b)(v–viii). Consistent with the 0° sample, we find an eversion of the 50° sample without any change in the chirality of the helix, which remains left-handed. The spiral turns inside-out with the planar oriented side adopting tensile strains while the homeotropic develops compressive strains. The 90° sample illustrates a comparable trajectory of shape change where Fig. 4(c)(iv) illustrates a reduction in the curvatures, followed by a flattening of the sample with increasing temperatures Fig. 4(c)(iv–viii). At the highest temperatures, the sample is expected develop a transverse curvature with tensile strains along the nematic director. However, we do not explicitly observe the development of this curvature in the images.
This behavior is related to the gradient in the nematic director orientation and its interplay with crosslink density. The material elements near homeotropic side, which are crosslinked considerably less than the planar aligned side, will generate greater magnitudes of strain when subjected to an elevated temperature. In response to moderate heat treatment (∼less than 70 °C) the greater mobility of the molecular segments with less crosslink density allows greater responsiveness. The strain generation near the homeotropic surface will be one of biaxial tension concomitant with the decrease in the order parameter with increasing temperatures. In contrast, the highly crosslinked material elements in the vicinity of the planar aligned surface will generate much smaller levels of strain, due to the lower mobility of the highly crosslinked polymer chains. Being isolated from the deleterious effects of oxygen during the polymerization, the planar aligned underside achieves greater crosslink densities and in doing so becomes less responsive in comparison to the homeotropic side. Thus, the biaxial tension developed in the vicinity of the homeotropic side dominates the thermomechanical response (Fig. 5). The material elements near the planar oriented side remain predominantly unresponsive during this moderate heat treatment. The strain generation under these conditions is incapable of generating any biaxial stretch in the slender films considered here due to the large energy penalty it entails vis-à-vis bending.15 Furthermore, the highly crosslinked planar oriented side presents an anisotropic susceptibility to bending due to the higher modulus along the nematic director versus that normal to the director.18 This presents a greater tendency to bending transverse to the nematic director in response to the biaxial stretching imposed on the homeotropic side. Hence, progressive development of strains with increasing temperatures leads to an increasing level of tensile strain on the homeotropic side and increasing compressive deformation transverse to the nematic director on the less-response planar oriented side. This response characterizes the behavior in the 0°, 50° and 90° strips that were examined to manifest the observed accentuation of the native (as harvested) shapes of the samples. This underpins the magnification of the strains characterizing the native curvature.
Fig. 5 Mechanisms underpinning the multimorphism in splayed liquid crystalline polymers in response to thermal treatment. |
The eversion of the strain state at the higher temperatures is counterintuitive to prior observations of the behavior of crosslinked LCP.6,8 In general, these systems are characterized by monotonic strain generation with increasing temperatures, where compressive strains are generated along the nematic director, while tensile strains are generated perpendicular to it. We eliminated residual polymerization as a potential mechanism underpinning the eversion and shape multiplicity observed here. Fourier transformed infrared (FTIR) spectroscopy in attenuated total reflectance mode was used to compare the conversion of the acrylate CC on the homeotropic side with respect to the planar side in the as-prepared films. Measuring the area under the CC peak (∼1635 cm−1), against the CO peak as the standard was used to calculate the conversion of the acrylate monomers. Fig. 6(a) illustrates the FTIR spectra of the monomers, the homeotropic side and the planar side. We find that the planar side that is not exposed to the atmosphere during curing is characterized by ∼99% conversion. On the other hand, the homeotropic side is characterized by ∼91% conversion, which can indicate some a gradation in the extent of polymerization through the thickness of the sample. Heat treatment of the samples at elevated temperatures can result in the progressive conversion of the unreacted acrylate moieties near the less polymerized homeotropic side. Concomitant polymerization shrinkage can produce compressive strains near the homeotropic side to drive the eversion that is observed in the samples. To track thermal polymerization, samples were heat treated under identical conditions to that in Fig. 4 and then subjected to FTIR analysis. Fig. 6(b) compares the spectra measured on the homeotropic side for the as-prepared samples at 25 °C vs. that heat treated to 200 °C. CC peak was characterized, which shows that the conversion of the monomers increased marginally from 91% in the as-prepared sample to ∼93%. This marginal increase in the degree of polymerization cannot explain the observed eversion.
A prominent contribution to the observed eversion of the strain states at the elevated temperatures is the relaxation of the polymeric chains near the highly crosslinked planar oriented side. As noted earlier, when the sample is polymerized at an elevated temperature and then cooled to ambient conditions, the residual stresses emerge in the sample. The resulting elastic strains lead to the native shape when the sample is released from the substrate as illustrated in Fig. 1(b). In addition, on the highly crosslinked side that is polymerized with a planar alignment, a significant distortion of the polymer network can result as a result of the polymerization strains. Polymerization strains in acrylate-based mesogens are known to be the greatest in magnitude along the nematic director.19 Thus, a significant anisotropy can be inherited by the polymer network. The distortion of the polymer chains however, remains locked-in as a result of the cross linking and only exposure to high temperatures allows the release of these strains from relaxation of the polymer chains. Since, the polymerization strains produce oblate chains as illustrated in Fig. 5, their relaxation will eventually produce tensile strains along the nematic director on the planar side. This can explain why the samples are observed to develop significant tensile strains on the planar oriented state at elevated temperatures, with the principal tensile direction coinciding with the nematic director. While further research is needed to characterize this mechanism in detail, this can offer an explanation for the anomalous observations here. We note parenthetically that such crosslinked systems do not demonstrate any significant “soft elasticity” involving reorientation of the nematic director.6
Fig. 7 Actuation and morphing in native curved, splayed liquid crystalline polymers. (a) Spontaneous jumping of a 0° sample placed on a hot plate (also see ESI Movie†). (b) Geometric evolution of a ring fabricated by bending and gluing a 0° sample in an equal sense configuration as a function of the temperature. The inset illustrates the gluing configuration. (c) Thermomechanical evolution of the geometry of a ring fabricated from a 0° sample fabricated via opposite sense bending (also, see inset). The scale bars are 1 mm. |
The observation of the tape spring geometry in the 0° sample in Fig. 4(a), which can be modulated with temperature offers an opportunity for engineering active hinges. When a strip-shaped sample with a transverse curvature akin to the 0° sample at ambient conditions is subjected to bending along its long axis, it typically localizes the curvature to form a fold. This is because, the slender geometry prefers to undergo localized bending instead of accommodating stretch. This is reminiscent of that observed with tape-springs that are bent. Fig. 7(b and c) illustrates the geometry adopted by a 0° sample that is glued end-to-end, length-wise in two distinct configurations. The dimensions of the strips are 35 mm (length) × 1 mm (width) and 15 μm (thickness). If it were a flat strip, devoid of a native transverse curvature, a circular ring results. However, the transverse curvature forces localization of the bending strains, which is in turn a function of how the sample is deformed with respect to the native curvature. Such geometries have been examined for designing deployable aerospace structures and hinges.21 Adapting the nomenclature from this literature, Fig. 7(b) illustrates equal-sense bending, while Fig. 7(c) is opposite-sense bending. Here, the temperature dependent native curvature offers opportunities for tuning the structure.
Fig. 7(b) shows the creation of an oblong shape when the native curved sample is glued end-to-end to create a closed ring. The asymmetry results from the equal sense bending of a sample with a transverse curvature. When this ring is heated, the native curvature first increases akin to Fig. 4(a). This leads to the transformation of the geometry into a progressively lenticular shape, where the curvatures become increasingly localized. This trend continues until the relaxation of the transverse curvatures, which becomes prominent >100 °C. At this point, the lenticular shape regresses back into the oblong shape as illustrated in Fig. 7(b). The geometric evolution is much more dramatic in the Fig. 7(c) when rings that are fabricated in the opposite sense. The geometry at ambient conditions is characterized by significant localization of strains leading to the creation of a triangle-shaped structure. This structure remains stable under ambient conditions. When subjected to heating, a sharpening of the bends at the vertices is evident. This is because, as the transverse curvature becomes more pronounced, the slender geometry sequesters the bending to increasingly narrow zones to avoid incurring a stretching energy penalty due to Gaussian curvature. Greater the transverse curvature, the greater is the Gaussian curvature. The progressive heating leads to a spontaneous transformation of the equilateral triangle into an isosceles triangle at 78 °C. Progressive heating leads to the relaxation of the transverse curvatures, which converts the triangle into a lenticular shape. This is because of reduction in the Gaussian curvature that results from the reduced transverse curvature. However, as the temperature further increases, we see the development of a 3-dimensional supercoiled structure at 256 °C. At high temperatures, we find that the 0° samples undergo eversion to generate a curvature orthogonal to that in the native ambient state. In these samples, the fixturing of the samples end-to-end remains unchanged, even while the sample attempts to adopt an everted geometry. Under these conditions supercoiling spontaneously emerges to create a trifoil shape that is illustrated in Fig. 7(c) at 256 °C. The evolution of this geometry is likely related to the mechanics identified in ref. 22 and 23, where the development of the curvatures under topological confinement manifests the dramatic shape diversity.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c7ra03465b |
This journal is © The Royal Society of Chemistry 2017 |