Open Access Article
R. Shanti*a,
A. N. Hadia,
Y. S. Salimb,
S. Y. Cheec,
S. Ramesh
*a and
K. Ramesha
aCentre for Ionics University of Malaya, Department of Physics, Faculty of Science, University of Malaya, 50603 Kuala Lumpur, Malaysia. E-mail: shanthy87@yahoo.com; rameshtsubra@gmail.com; Tel: +60-3-79674391
bDepartment of Chemistry, University of Malaya, 50603 Kuala Lumpur, Malaysia
cFaculty of Science, Universiti Tunku Abdul Rahman, Jalan Universiti, Bandar Barat, 31900 Kampar, Perak, Malaysia
First published on 22nd December 2016
A new acrylic terpolymer, poly(methyl methacrylate-co-butyl acrylate-co-acrylic acid) [P(MMA-co-BA-co-AA)] of ultra-high molecular weight (UHMW) was synthesized via seeded emulsion polymerization. This polyacrylic showed good film properties; high transparency, water resistance and mechanical flexibility that may suitable for many environmental based applications such as coating, packaging, label sensors etc. In order to access the photo-stability of this material for environmental application, studies were conducted under UV illumination of a short-wavelength (λ = 254 nm) in air. The responses were collected at different irradiation times by using several characterization techniques: infrared/UV-visible spectroscopy (FTIR/UV-Vis), gel permeation chromatography (GPC), atomic force microscopy (AFM) and thermogravimetric analysis (TGA). Two distinguishable structures, cross-linked and fragmented chains, were formed under photo-irradiation at different times of exposure. The formation of cross-linked structures at short irradiation times (t < 60 min) increases the chain length as validated from the increase in average-molecular weight (Mw), whilst at longer irradiation time the fragmentation causes a decrease in the chain length (decrease in Mw). Only the chain scission at longer irradiation time (t > 60 min) causes the copolymer to degrade. The centre of reaction was identified at the pendent group and no effect of main chain destabilization was observed throughout the experimental condition. The occurrence of chain cleavage during photo-degradation causes chain–chain separation, as visually seen under the imaging technique and this coincides with the observed drop in thermal stability. Photo-oxidation was also proposed to occur simultaneously with photo-degradation as the irradiation was performed in air.
Vast information is available in literature reporting the photo-behavior of polyacrylates under UV exposure. The most commonly reported polyacrylates are poly(methyl methacrylate) (PMMA) and its derivative copolymers. Polyacrylates show high demand in vast design material development for interior and exterior use. The degradation of PMMA has been studied in a wide range of UV-wavelengths (248 nm,5 193 nm and 157 nm (ref. 6 and 7)) at different exposure time. Generally, all the studied polymers show a pronounce degradation with increasing irradiation time successive to high numbers of chain cleavage.8 The effect is rather significant under the illumination of short UV wavelength. This hypothesis was proven true in many case studies involving homopolymer and similar trends were reported for copolymers such as poly(methyl methacrylate-co-methyl acrylate) P[MMA-co-MA]9 and poly(vinyl acetate-co-butyl acrylate) P[VA-co-BA].10
The degradation of polymer, forming shorter chains, was initiated by the chain scission process due to the photo-excitation of atoms that bearing an unpaired electron or double bond.11,12 This electronic transition (during photo-excitation) generates short-lived radicals that participate incessantly in photochemical reaction and cause major structural deterioration. In some cases, a crosslink structure can be observed during the initial time of irradiation. This structural alternation shows no negative effect on the polymer properties. But prime deterioration in material properties arises as consequent of the chain scission reaction. Generally, the weakest bond in the polymer chain, usually pendant group, is susceptible to chain cleavage. While for the main chain scission, it occurs only if the reacting UV-photons have sufficiently high energy (short-wavelength UV) to cause the cleavage. The degradation is more pronounced if cleavage happens at the main chain as compared to side chain scission as this may lead to photo-ablation.4 In order to suppress the polymer sensitivity towards light, UV-inhibitors from the classes of benzotriazoles (e.g. 2-(2′-hydroxyphenyl) benzotriazoles), metallic complexes (e.g. nickel dibutyldithiocarbamate), pigments (e.g. carbon black) are incorporated into the polymer matrix.13 This alternative is identified as an economically favored way to improve the UV shielding of polymer.
In this paper, the photo-behavior of P(MMA-co-BA-co-AA) with ultra-high molecular weight (UHMW) was studied under the illumination of UV ray with wavelength of 254 nm and 365 nm at different time of exposure. Only the result for 254 nm irradiation was presented as the UV of λ = 365 nm (produces low energy photon) is incapable of inducing chemical changes in the copolymer structure. This agrees well to the discussion reported by Shirai et al. (1999), stating the absence of photo-degradation in PMMA under the illumination of UV wavelength longer than 320 nm.14 Although much studies on the photo-degradation have been reported in the literature, those studies focused on polyacrylic with less emphasis on UHMW polyacrylic. Therefore, this paper could shed some light on the degradation behavior of polymer with huge molecular weight that ranges in millions. The chemical changes resulted by the UV irradiation were assessed from the FTIR study and supplementary data were obtained from UV-Vis-NIR spectroscopy. Other techniques such as AFM and TGA were also used to understand the changes in copolymer morphology and thermal stability, respectively. The reason for degradation study conducted at 254 nm – UV is owing to the wide utilization of this wavelength in many fields such as in label tracking, optical sensors, forensic analysis etc. Thus, the suitability of the copolymer to be used in various applications can be accessed from the present study.
![]() | (1) |
![]() | (2) |
O) of the ester (in MMA and BA) and carboxylic (in AA) functional group, δ = 65 ppm (b) can be assigned to –OCH2 in PBA, δ = 52 ppm (c) corresponds to –OCH3 in PMMA, δ = 44 ppm (d) corresponds to CH2–C backbone carbon of PMMA, δ = 36–40 ppm (e) is signaled by –CH backbone carbon of PBA and PAA, δ = 31 ppm (f) corresponds to the carbon next to the carbon attached to the oxygen in –OCH2CH2CH2CH3 in PBA, δ = 29 ppm (g) represents the –CH2 backbone carbon in PMMA, PBA and PAA, δ = 19 ppm (h) represents the carbon next to the aforementioned carbon environment and the final peak at δ = 13 and 18 ppm [(i) and (j) respectively] represent the methyl carbon (–CH3) in PBA and PMMA respectively. The coexistence of all the carbon atoms signaling from all the added monomers confirms the successful polymerization.
![]() | ||
| Fig. 1 13C NMR of UHMW-P(MMA-co-BA-co-AA) thin film measured at room temperature. Inset: copolymer structure. | ||
O stretch (1726 cm−1), C–H bending (1350 and 1500 cm−1), C–C–O stretch (1237 cm−1), C–O–C stretch (1160 and 1142 cm−1) and skeletal C–C stretch (1064 and 755 cm−1).
No peak shifting was observed in the UV-irradiated sample with reference to the non-irradiated sample. However, minor changes in the peak intensities were observed evidencing chemical changes in the copolymer upon UV-irradiation. The bands that undergo prominent changes are the functionalities of hydroxyl (O–H), carbonyl (C
O) and ester (C–O–C) moieties. The FTIR characteristic peaks of the fore mentioned functionalities are alphabetically labeled in the FTIR figure as; (a) hydroxyl (O–H), (b) carbonyl (C
O) and (c) ester (C–O–C). The –OH characteristic peak, which represents the AA segments within the copolymer chain, decreases in the peak intensity upon irradiating [cf. Fig. 2 (inset)]. This may arise from the photo-oxidation reaction of –OH group, which results in the formation of oxidized products containing C
O chromophores.16–19 For the functionalities of carbonyl and ester moieties, the changes exhibited are conversed based on the plotted carbonyl index (C.I.) and ester decomposition (D), which are respectively presented in Fig. 3 and 4. The C.I. value was obtained by normalizing the characteristic absorbance peak of C
O with respect to the absorbance of ν(C–C) peak at 752 cm−1, shown in eqn (3):20
![]() | (3) |
![]() | (4) |
O band at 1726 cm−1 respectively before and after irradiation.
Based on the C.I. plot, it is understood that the C
O concentration reduces at initial UV-irradiation and increases gradually with increase in irradiation time. The initial drop in the chromophore concentration is associated to the photo-destruction of π bond in C
O, which later reacts with another radically active C–O˙ site that adjacent in coordination forming crosslinked structure rather than chain scission. The absence of chain scission at short irradiation time is well supported by the unchanged number of ester decomposition, as seen at 30 minutes of irradiation in Fig. 4. At prolong irradiation, an exponential increase in C
O concentration was observed as subsequent of the cleavage of crosslinked bonds. Therefore, increase in ester decomposition units is accounted. The ester cleavage is found to be pronounced above 240 minutes of irradiation time, evidence from the abrupt increase in the decomposed ester unit. The product that potential to form upon photo-degradation is not possible to detect in this measurement since most of the characteristic absorption bands of the products overlap in the same region. The mechanism of bond destruction and forming in C
O chromophore upon UV-irradiation is discussed in detail under UV-Vis-NIR spectroscopy subsection.
O concentration during irradiation as previously discussed in FTIR measurement. The overlaid UV-Vis-NIR spectra measured for both non-irradiated and irradiated samples are presented in Fig. 5. All the test samples show an appearance of two absorption bands in the UV region; peak at below 250 nm and within 250 to 350 nm that correspond to the characteristic bands of conjugated unsaturation and carbonyl chromophores, respectively. There is no occurrence of new absorption band observed upon UV-irradiation, implying the absence of new chromophore structure formation. The changes in the C
O characteristic peak as function of the irradiation time is the only focus of the discussion.
In the spectrum of non-irradiated sample, a shoulder-like curve is found to appear in the wavelength region studied as the copolymer contains the C
O functional group in its structure. As the sample was irradiated to 60 minutes, a more defined peak with reduced intensity can be observed. With further increase in the irradiation time, a broader shoulder with increasing intensities was observed. The initial decrease in the C
O peak intensity is accounted due to the photochemical disruption of π bond in C
O, which later causes reduction in the concentration. The electron in the π bond undergoes photo-excitation from ground to higher energy state (π → π* transition) and cleaves the bond.11,21,22 This consequently generates active radicals at the C–O˙ which then reacts further with the side chain of the adjacent monomer units forming crosslinked structure via oxygen bridge.
With increased irradiation time, the C
O peak becomes broader and increases in intensity, evidencing the increase in C
O concentration. This observation may arise upon the cleavage of the initially formed crosslinking bond as the result of the photo-excitation of sigma (σ) electron in C–O. As the consequence, free radicals are generated at the cleaved sites and rearranges forming stable structure. This gives high chances for the regeneration of C
O group. The increment in C
O concentration with irradiation time well supports the occurrence of photo-degradation on the surface of copolymer as more chain scission occurs randomly. Photo-oxidation process is also possible to take place simultaneously with the degradation as the irradiation was performed in air.
There are two types of photolysis mechanisms that well adopted under irradiation of UV; chain scission or unzipping. These mechanisms may occur simultaneously. In finding for the most favorable mechanism to take place during the irradiation, the theoretical view point reported by Wochnowski et al. was considered.12 It was reported that the decrease in the molecular weight that is associated to the unzipping process was observed to be slower than those observed for photo-degradation. Referring to this theoretical view, we proposed that the observed immense reduction in the Mw at irradiation of UV may be associated to be the effect of chain scission. This effect shows higher dominance at longer irradiation time. The immense reduction in the molecular mass of copolymer under UV exposure imposes negative impact on the chains properties; example as lost in the chemical and mechanical integrity. These changes then affect the ability of the materials to perform adequately in some applications and give rise to safety concern.
O functional group. As the copolymer film is irradiated, the sample experiences a quick lightening and shifts towards blue coordination. The shifting is caused by the loss of yellowness (b*) and redness (a*) on the surface. The decrease in a* and b* values are consistent with the reduction in C
O (yellow color reflecting chromophore23) concentration, as subsequent of its involvement in forming crosslinking structure at low irradiation time. Upon 60 minutes of irradiation, the bluish color gradually intensifies and the C* and ΔE* values increase. The observed improvement in the lightness (or brightness) of the non-irradiated sample at shorter UV irradiation time showed the materials applicability in optical- and packaging-based development.
| Irradiation time (t, min) | L* | a* | b* | C* | ΔE* |
|---|---|---|---|---|---|
| 0 | 98.30 | 0.01 | 0.26 | 0.2602 | 0 |
| 30 | 100.54 | −0.18 | −1.93 | 1.9384 | 3.1384 |
| 60 | 105.06 | −0.15 | −3.54 | 3.543 | 7.7565 |
| 120 | 99.52 | −0.10 | −0.52 | 0.5295 | 1.4522 |
| 240 | 102.52 | −0.13 | −0.89 | 0.8994 | 4.4842 |
| 360 | 99.37 | −0.23 | −1.51 | 1.5274 | 2.0822 |
| 480 | 99.65 | −0.08 | −1.56 | 1.5620 | 2.2678 |
At 120 minutes of irradiation, the color shifts towards yellow coordination with reduced lightness. This observation illustrates the increase in C
O concentration upon chain scission reaction. The reduction in the L* value may symbolize the occurrence of chain scission. With prolong irradiation time, non-linear changes in L*, a* and b* values were observed. The color change at each irradiation time is not noticeable owing to the low intensity of the color.
![]() | ||
| Fig. 7 AFM images of UHMW-P(MMA-co-BA-co-AA) captured before UV irradiation (a) and after irradiating at 120 min (b), 240 min (c) and 480 min (d). | ||
As the irradiation time prolongs to 480 minutes, high amount of copolymer chains are cleaved. The resulted short segment chains are loosely bound on surface (due to massive free volume surrounded) and may possibly be etched. This results in major irregularities in the structure shown in Fig. 7(d). The increasing irregularities on the surface structure upon increasing UV-irradiation may also quantitatively be validated from the measured arithmetic mean roughness (Ra) values. The values increase from 8.4 nm (in reference sample) to 17.1 nm, 31.0 nm and 32.7 nm upon irradiation at 120, 240 and 480 minutes, respectively. The chain scission is the most probable cause of the increase in the morphological irregularities (or increase in Ra) at prolonged irradiation.24
Above 100 °C, lower weight loss was observed in all the irradiated samples until 250 °C. This owes to the decrease in the available water content that subject to evaporation, as the irradiated samples have low affinity towards water. At further elevated temperature above 250 °C, a distinct decomposition step with highest weight loss was observed in all the tested samples. This decomposition reaction is initiated by random chain scission. The degradation temperature (Td) at the highest weight loss shifts to lower values in photo-irradiated samples, from 360 °C (non-irradiated) to 347 °C (240 min irradiation) and 343 °C (480 min of irradiation). The Td is defined here as the onset temperature for degradation. The shifting of Td to lower temperature, at increasing irradiation time implies the increment in the concentration of weak linkages during photolytic reaction as the UV exposure time prolongs. Therefore low amount of heat is sufficient to cause degradation on weak linkages. The average residual mass in all the tested samples is lower than 5 wt% at 600 °C.
C peak in FTIR spectra at 1600–1650 nm. The possible photoproducts that are formed during degradation are therefore limited to the decomposition products of side chains. Photo-oxidation reaction is also likely to occur simultaneously with the degradation as the irradiation was performed in air.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra25313j |
| This journal is © The Royal Society of Chemistry 2017 |