Boor Singh Lalia,
Corrado Garlisi,
Giovanni Palmisano* and
Raed Hashaikeh*
Institute Center for Water and Environment (iWater), Masdar Institute of Science and Technology, P.O. Box 54224, Abu Dhabi, United Arab Emirates. E-mail: rhashaikeh@masdar.ac.ae; gpalmisano@masdar.ac.ae
First published on 29th June 2016
This is the first report where a polymer, namely poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF–HFP), has been used as a binder together with the electrophoretic deposition process. PVDF–HFP provided mechanical stability and membrane flexibility and, at the same time, eliminated the leaching of the electrophoretically deposited TiO2 particles in the solution during the water treatment process. Electrophoretic deposition of TiO2 particles containing different weight percentages of PVDF–HFP were conducted and the required concentration of PVDF–HFP in the solution to prevent the leaching of TiO2 was established. The obtained material finds applications in photocatalytic water treatment, as investigated under simulated solar light in aqueous solutions using 4-nitrophenol, caffeine, acetaminophen and uracil as target molecules. Results indicated the complete removal of 4-nitrophenol after 24 hours, a degradation percentage above 80% of acetaminophen and uracil and 60% for caffeine. Photodegradation of pre-adsorbed methylene blue (MB) both under simulated solar radiation and visible light was successfully achieved in dry conditions as confirmed by diffusion reflectance spectra.
To solve this issue, TiO2 particles have been embedded in various polymer matrices/inorganic materials to fabricate free standing photocatalytic membranes. Damodar et al. prepared TiO2 entrapped PVDF membrane and studied its antibacterial and photocatalytic properties.5 Dzinun et al. immobilized the TiO2 particles in PVDF hollow fiber membranes and used it for removing nonylphenol in water.6 Zeng et al. prepared TiO2/cellulose composite films by a sol–gel method, where tetrabutyl titanate, precursor of TiO2 particles, was adsorbed on the hydroxylated cellulose followed by the hydrolysis to embed nanoparticles in the cellulose matrix.7
In another approach, Balasubramanian et al. immobilized sol–gel derived TiO2 particles on stainless steel substrates and used them to degrade the 4-chlorobenzoic acid as a model organic compound.8 Khataee et al. immobilized TiO2 nanoparticles on glass substrates and studied the photodegradation of textile dyes on TiO2 nanoparticles.9 In these approaches, the control of thickness of the TiO2 layer on the substrate is limited. At the same time, the exposed surface area of the TiO2 is reduced due to the encapsulation of the substrate to the TiO2 particles as a result of the fabrication process, thus limiting the global activity of the photocatalyst. Combining the photocatalytic functionality with the membrane technology is attractive, however existing fabrication processes produce membranes with embedded particles and the photocatalytic activity of these particles is reduced by the partial exposure to light radiation.
In this work, we propose the use of electrophoretic deposition of TiO2 particles on the surface of carbon cloth to fabricate flexible TiO2-functionalized membranes. The electrophoretic deposition technique has been used before to form thin films of metal oxides in applications such as lithium batteries, dye sensitized solar cells and sensors.1–3,10 To the best of our knowledge, this is the first study dealing with fabrication of flexible and mechanically stable TiO2-functionalized membranes electrophoretically deposited on carbon cloth.
The photocatalytic activity of the fabricated membranes was assessed by means of oxidation runs in liquid phase under solar simulated solar light using caffeine, paracetamol, 4-nitrophenol and uracil as target pollutants. Caffeine (CF) is a purine-based alkaloid extensively consumed either for beverages or medical purposes and personal care products. It is introduced constantly into the natural watercourses through anthropogenic sources and tends to persist in water due to its high solubility and low volatility.11,12 Paracetamol (PAM) is a widespread pharmaceutical product owing to its use as antipyretic and analgesic drug. PAM is ubiquitous in the natural environment and easily accumulates in waters, wastewaters, and drinking water all over the word.13 4-Nitrophenol (4NP) is applied in agriculture, pharmaceuticals and dyes. It is difficult to purify 4NP-contaminated water because of its significant stability to chemical and biological abatement. It takes long time to perform its degradation in ground water and deep soil,14 and it is one of the 114 organic pollutants listed by EPA in USA, with maximum allowed concentration of 20 ppb.15 The reactivity towards biomolecules was also investigated through the photo-oxidation of uracil (UR) that is one of the fundamental components of RNA, in which it forms base pairs with adenine. As a pyrimidine derivatives, UR is present in continental water and can be used for drug delivery and as a pharmaceutical.16 The photocatalytic properties of the membranes were also investigated in dry conditions by the photodegradation of methylene blue (MB) under both simulated solar and visible radiation. This compound is extensively used in textile industry for dyeing cotton wool, and silk.17 MB can cause several problems when it is discharged in the environment due to its harmful effects on human beings and aquatic life since the colored wastewater prevents light penetration.18
It is worth stressing that the radiation used during the runs was provided by either solar simulator or visible lamp in the attempt to induce photochemical reaction in a sustainable way. Indeed, visible radiation constitutes the most abundant part of solar light and the only existing radiation indoors.
Tensile testing of the membranes were studied by Instron (Model No. 5982), equipped with a load cell of 5 kN at a strain rate of 1 mm min−1. The dog-bone shaped specimens, having lengths of 65 mm, were cut from the samples. Three samples for each composition were tested to ensure the reproducibility of the test results. XRD analysis of the samples were conducted on PANalytical, Empyrean using 45 kV potential and 40 mA current in the 10–70° (2-theta) range.
The photocatalytic activity of the TiO2/PVDF–HFP membrane was assessed using CF, PAM, 4NP and UR as a target pollutants in water with a concentration of 1 ppm. A continuously stirred cylindrical beaker (volume: 400 mL; diameter: 7.5 cm) containing 250 mL aqueous solution was used as the photoreactor. This latter was equipped with a 0.8 mm thick Teflon plate having a diameter of 7.2 cm and located at 2.5 cm above the bottom of the beaker. During the test, membranes were placed on the above cited Teflon holder provided with 2 mm holes in order to keep the reacting mixture stirred as uniform as possible and to allow oxygen to be properly sparged in the solution (Fig. 1). The photoreactor was irradiated from the top by using a solar simulator (LOT Quantum Design LS0606), equipped with a 1000 W Xenon short arc lamp and an AM1.5 G filter. The average values of the radiation were 9.2 and 740 W m−2 in the ranges 315–400 and 450–950 nm, respectively, measured with a Delta Ohm 9721 radiometer and the matching probes. All the experiments were carried out at room temperature. Before the photocatalytic reaction, the solution was bubbled with O2 and magnetically stirred in the dark for 15 min in order to establish adsorption/desorption equilibrium. During the runs, oxygen was continuously bubbled in the solution and samples were withdrawn at scheduled time intervals (2, 5, 9, 24 hours). After immediate filtration through a PVDF membrane with pore size 0.2 μm they were analyzed.
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Fig. 1 Scheme (left) and picture (right) of the photoreaction system used during the reactivity tests. |
Quantitative determination of the compounds present in the reacting solution were performed by means of a Thermo Scientific HPLC (Dionex UltiMate 3000 Photodiode Array Detector), equipped with a Acclaim-120C18 Reversed-phase LC column working at 25 °C. The injection volume was 10 μL. Table 1 summarizes mobile phases, detection wavelengths and flow rates used for the different chemical compounds.
Target pollutants | Mobile phase (isocratic) | Detection wavelength (nm) | Flow rate (mL min−1) | ||||
---|---|---|---|---|---|---|---|
Water (%v/v) | Acetonitrile (%v/v) | Methanol (%v/v) | 40 mM KH2PO4 (%v/v) | 2 M NH4Ac (%v/v) | |||
CF | — | 10 | — | 90 | — | 273 | 0.2 |
PAM | — | 10 | — | 90 | — | 245 | 0.2 |
4NP | 33 | 33 | 34 | — | — | 315 | 0.2 |
UR | 30 | 69 | — | — | 1 | 254 | 0.4 |
Photocatalytic properties were also evaluated in the oxidation of MB pre-adsorbed on the membranes. The latter were dipped for 12 h in an aqueous solution of 0.6 g L−1 MB to produce saturated adsorption on the membrane surface. After that, the sample was irradiated by simulated solar light with the same average values of radiation used in liquid-phase tests. Runs were also performed under visible LED source with the following characteristic: power absorption: 33 W, emission range: 408–765 nm, radiation intensity reaching the films: 410 W m−2 (measured in the 450–950 nm range). A UV/vis spectrophotometer (Shimadzu UV-2600) was used to determine the discoloration over time by exploring the change in the diffuse reflectance of the membrane around the wavelength of 665 nm, which is the maximum of optical absorption from MB in the visible region.
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Fig. 2 (a) Illustration showing electrophoretic deposition process used for fabrication of TiO2/PVDF–HFP carbon cloth and (b) thermo-gravimetric (TGA) analysis of deposited membranes. |
TGA results reveal that PVDF–HFP contents in the electrophoretically deposited membrane was 8.5 wt%.
Fig. 3a shows the SEM image of the carbon cloth used as substrate to electrophoretic deposition process. Fig. 3b represents the SEM image of pristine TiO2 particles deposited on the carbon cloth. It seems to be very thick and found to be brittle in nature as shown in the Fig. 3b. Fig. 3c shows the SEM images of the TiO2/PVDF–HFP deposited on the carbon cloth. Under similar deposition conditions, TiO2/PVDF seems to be deposited on the carbon cloth uniformly.
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Fig. 3 SEM images of (a) the carbon cloth, (b) pristine TiO2 membrane, (c) TiO2/PVDF–HFP membrane and (d and e) high resolution images of TiO2/PVDF–HFP membrane. |
Fig. 3d and e show high resolution images of TiO2/PVDF–HFP membrane. They show that porous layer of PVDF–HFP is present on the surface of TiO2 particles. This porous layer is formed when the TiO2/PVDF–HFP membrane is taken out of the deposition bath and highly volatile acetone evaporate from the membrane leads to the precipitation of polymer by a well-known process called evaporation-induced phase inversion.20
Fig. 4 shows cross-sectional EDS mapping of Ti, C and F. As depicted in Fig. 4b and c the thickness of the TiO2 layer is in the range 30–50 μm whereas the carbon cloth is around 150–170 um. Fluorine, representative of the binder used to prepare the membrane is also present and appears well dispersed on the carbon cloth (Fig. 4d).
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Fig. 4 Cross-sectional SEM micrograph of TiO2/PVDF–HFP membrane (a) and EDS maps of titanium (b), carbon (c) and fluorine (PVDF–HFP) (d). The scale bar is 200 μm. |
X-ray diffraction (XRD) analysis of the starting material, i.e. commercial TiO2 anatase, and as prepared membrane was conducted to check the structural changes, if any, during the electrophoretic deposition process. XRD results are shown in Fig. 5a. The results shows the characteristics peaks of anatase TiO2 phase presented in the diffractogram. It was found that the electrophoretic deposition process does not alter the phase of anatase TiO2 particles.
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Fig. 5 (a) X-ray diffractogram of as prepared membrane and materials used for the fabrication, (b) tensile stress vs. strain behavior of the TiO2/PVDF–HFP membrane compared with the carbon cloth. |
Mechanical behavior of the TiO2/PVDF–HFP membrane was studied by tensile test measurements and results are shown in Fig. 5b. Stress vs. strain behavior of carbon cloth shows that, beyond 0.17 mm mm−1 strain, the curve shows multiple peaks after the first break point. This is due to the fact that carbon cloth is made up of woven carbon fibers as shown in Fig. 3a. When the load is applied, no sudden failure occurs. The strands of the carbon cloth break one by one and during each break one maximum appears in the stress/strain curve. When the load is transferred from the broken strand, the stress will be transferred to the matrix hence the curve shows a sudden drop.
The load will continue to be transferred to the unbroken strands, and by virtue of this another maximum appears in the curve. Same behavior was observed for the TiO2/PVDF–HFP coated carbon cloth. Qualitative analysis of the stress/strain behavior indicates that coating of TiO2/PVDF–HFP on the carbon cloth improves the tensile modulus of the membrane. The tensile strength of the carbon cloth improved from 5.3 MPa to 7.4 MPa. The improvement in mechanical behavior is due to TiO2/PVDF–HFP coating on the fibers and matrix of the carbon cloth.
Leaching out experiments in water were performed by using the pristine TiO2 and TiO2/PVDF–HFP membranes containing 10, 20 and 30 wt% of PVDF–HFP to evaluate the leaching of the TiO2 particles from the membrane. Optical pictures of the samples dipped in water after 24 hours are shown in Fig. 6. Leaching tests on pristine TiO2 membrane dipped in DI water for 24 hours show that TiO2 leaches out quickly on contact with water. However, membrane containing TiO2 and 30 wt% PVDF–HFP was found to be stable in the aqueous conditions. It was noted that a minimum 30 wt% PVDF–HFP is required in the depositing solution to avoid the leaching of TiO2 particles from the membrane. PVDF–HFP is a hydrophobic polymer and by using as a binder it imparts hydrophobicity to the TiO2/PVDF membrane which assist the TiO2 particles to stick together on the membrane.
Pore size distribution (Fig. 7) of the TiO2 membrane with and without PVDF–HFP membrane with different concentration of PVDF was studied. The mean pore size of the TiO2 membrane found to be ∼0.3 microns and of the TiO2/PVDF–HFP was ∼0.28 microns. The pore size distribution revealed that pore size of the TiO2/PVDF–HFP membrane is in the range of microfiltration membrane.
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Fig. 7 Pore size distribution of the electrophoretically deposited (a) TiO2 pristine membrane and (b) TiO2/PVDF–HFP membrane. |
Fig. 8 shows the zeta potential vs. pH curve of the TiO2/PVDF membrane. The IEP (isoelectric point) was at 8.16, which is higher compared to the value of 4.2 reported in literature for anatase (Sigma Aldrich). Notably, the surface of free nanoparticles is charged differently at pH's close to the neutral. This difference may be ascribed to the influence of PVDF–HFP used as binder, determining a positive charge in a more extended pH range.
In the evaluation of the photocatalytic properties of the prepared materials, it was preliminary verified that the used compounds were stable in O2-saturated aqueous solution without any applied irradiation. On the contrary, photocatalytic oxidation of CF, PAM, 4NP, and UR under simulated solar light occurs and the resulting degradation is highlighted in Fig. 9. It can be seen from the blank experiment performed on the bare carbon cloth, that all the target molecules, with the exception of uracil, are to some extent degraded in the absence of TiO2 due to a limited photolysis21 or to some photocatalytic activity of the bare carbon cloth. For instance, in the case of 4NP, the conversion is ca. 50% after a reaction time of 24 hours. The reactivity of bare carbon cloth toward the target molecules used can arise from oxygen impurities on the carbon fiber surfaces acting as color centers or, alternatively, from the defect sites, mainly radicals with sp3-hybridized carbon atoms, acting as reaction centers.22 When the TiO2/PVDF–HPF membrane is irradiated, the photogenerated holes electrons can react with surface OH− groups to produce extremely reactive radicals such as ˙OH, whereas electrons interact with O2, which is an electron acceptor to produce O2−. These reactive species can oxidize the target molecules to H2O, CO2 and mineral end-products. In any case, the presence of TiO2 improves significantly the photo-oxidation process resulting in the complete abatement of 4NP and 60% and 85% conversion of CF and PAM. With regard to CF, the reaction mechanism involves the breaking of the C4C5 double bound and the consequent reaction with ˙OH to form intermediates species which is rather fast in comparison with the next step involving the complete mineralization of intermediate species such as (N-hydroxymethyl)parabanic acid.23 The presence of reaction intermediates was confirmed by HPLC chromatograms. The photocatalytic oxidation of PAM by TiO2 and UV-vis irradiation is generally a more highly efficient process that involves the formation of p-aminophenol and 4NP24 as intermediates finally converted into CO2. As far as 4NP is concerned, the degradation of phenolic compounds by TiO2 have been investigated extensively.25,26 Nitrophenols normally undergo hydroxylation of the aromatic ring yielding dihydoxynitrobenzene isomers with and the generation of nitrite ions in the early stage of the process followed by the formation of nitrate and ammonium ions.27,28 The higher degradation rates of 4NP may also occur from the good adsorptive capabilities of carbon fiber, albeit not activated, for phenolic compound29 with a consequent facilitation of the photooxidation process. Almost 50% 4NP degradation under UV irradiation has been reported after 8 hours for photocatalytic membranes formed by high surface area TiO2 catalyst, dispersed into polyacrylonitrile.30 However a direct comparison is not possible because of the different kind of applied radiation.
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Fig. 9 Photolytic (blank) and photocatalytic (TiO2/PVDF–HFP) degradation of caffeine (a), acetaminophen (b), 4-nitrophenol (c) and uracil (d). The blank experiment refers to bare carbon cloth. |
As far as UR is concerned, it was degraded by 80% solely thanks to the photo-induced oxidation power TiO2. A modest number of studies have been conducted to determine the reaction mechanism of UR on TiO2 under UV/vis irradiation, that goes through the attack on the C5C6 double bond by ˙OH and subsequent generation of uracil glycol and some isomeric radicals.31
The photocatalytic activity of the TiO2/PVDF–HFP membrane was also explored in dry conditions using preadsorbed MB as a target molecule and monitoring the diffuse reflectance spectra over time (Fig. 10). Runs were carried out both under visible and simulated solar light. After irradiation under visible light for 24 hours, the spectrum reverted back to its original form, indicating that the adsorbed MB molecules were removed. Allegedly the MB degradation takes place through a photosensitized process arising from electron injection into the conduction band of TiO2 following the absorption of visible light from MB. Photodegradation is then supported by a series of oxidizing species such as O2˙−.32 Predictably, in the presence of simulated solar light, the kinetic of degradation is much faster resulting in MB removal after only 2 h, due to the direct excitation of TiO2 resulting from ultraviolet radiation present in the solar spectrum. The high efficiency of TiO2/carbon cloth membranes in dye removal has already been reported for rhodamine B photodecomposition under UV light.33 Also here, the excellent adsorption capacity is enhanced by high porosity of the carbon cloth which greatly facilitates the retention and subsequent abatement of pollutants in treatment of wastewater.
As shown in Fig. 11, the discoloration of MB after the test was evident leading the membrane to almost recover its original appearance.
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Fig. 11 TiO2/PVDF–HFP membrane: as-prepared (a), after adsorption of MB (b), after MB degradation (c) in the test performed under visible irradiation. |
This journal is © The Royal Society of Chemistry 2016 |