Kun Wang,
Chongjun Zhao*,
Zhuomin Zhang,
Shudi Min and
Xiuzhen Qian
Key Laboratory for Ultrafine Materials of Ministry of Education, Shanghai Key Laboratory of Advanced Polymeric Materials, School of Materials Science and Engineering, East China University of Science and Technology, Shanghai 200237, P.R. China. E-mail: chongjunzhao@ecust.edu.cn; Fax: +86-21-6425-0838; Tel: +86-21-6425-0838
First published on 4th February 2016
A three-layer nanostructure of a CuS/reduced graphene oxide (RGO)/Ni3S2 composite was in situ grown on nickel foam (NF) through a one-step hydrothermal-assisted process. During this process, the bottom Ni3S2 layer and middle RGO layer were simultaneously formed through the redox reaction of the Ni element on the foam surface of NF with GO and subsequent vulcanization. The upper CuS layer, consisting of sphere and fiber-like blocks, was converted from Cu2+ adsorbed by electrostatic forces and then well anchored on the RGO surface. The binder-free CuS/RGO/Ni3S2 electrode delivered high specific capacitance (10
494.5 mF cm−2 at a current density of 40 mA cm−2, i.e., 1692.7 F g−1 at 6.5 A g−1). It also exhibited an excellent cycling stability with ca. 91.5% of the initial capacitance retention after 4000 charge–discharge cycles at a current density of 100 mA cm−2. The good electrochemical performance and simple accessibility prove that this CuS/RGO/Ni3S2 composite is a promising material for supercapacitor applications.
Although integrating various semiconductive materials in conventional conductive reagents is successful to make almost any insoluble substances exhibit primary supercapacitor capability, it seldom endows these electrode materials with comprehensive supercapacitor performance in practical applications. It is therefore still necessary to devote effort to enhance the capabilities of various electrode materials, especially composites.
Firstly, integrating pseudocapacitive materials with carbon is an effective strategy, in which carbon materials greatly enhance the electrical conductivity for the electrode.1–3 Especially, when nano-sized carbon material is used, nano-sized and nanoporous structure for pseudocapacitive materials can be easily built, which results in high specific area and thus decreases the current density. Therefore, improved specific capacitance and rate capability are obtained1,2 due to the low electrochemical polarization and complete utilization of nanoporous active materials during charging/discharging process. Graphene is usually a good candidate of carbon component in the composite2,4 because of its high electronic conductivity (16
000 S m−1), high specific surface area (2630 m2 g−1, theoretical value) and mechanical properties.5,6
Secondly, designing and tailoring the pseudocapacitive materials is another prior method to further improve the supercapacitor performance.7 Based on the careful selection of potential pseudocapacitive material and its shapes, designing and synthesizing those electrode materials composed of two different metal cations, e.g., ternary or hybrid of two-component of oxides or sulfides, is another effective route to increase the capability, as these two metal cations-containing materials usually exhibit prior performance to the single component ones, which may be attributed to their richer redox reaction.1,8–10
Thirdly, a binder-free design is necessary to further improve the capacitance, especially in specific capacitance and rate ability.11 Also, since binder has no contribution to the capacitance and the insulating binder will decrease the conductivity of the electrode material, it negatively affects the electrochemical performance in both specific capacitance and rate ability. In addition, in order to compensate the deficiency of conductivity, a certain amount of conductivity agents are commonly added in the preparation of the electrode, which will decrease the specific capacitance and energy density due to the macro-sized conductive agent. Therefore, a binder-free route favors the electrochemical performance.
Fourthly, a high areal capacitance plays a key role in determining the practical applications. High capacitance is usually needed in practice, which depends not only on the high specific capacitance, but also on high specific volumetric capacitance (loading amount). A stable, nanoporous architecture is required for this high loading.
Recently, transition metal sulfides have been receiving great interest as electrode materials for supercapacitors in view of their richer redox valences and higher conductivity.12,13 Among various metal sulfides, Ni3S2 is one of the most promising candidates, because of its low cost, environmentally-friendly nature and high theoretical capacitance.14 On the other hand, another sulfide, CuS, is also widely used as electrode materials of lithium-ion batteries,15 and supercapacitor.16,17 However, the composite of two kinds of transition metal sulfides is rarely reported, and hybrid material of CuS/Ni3S2 has not been reported yet.
In this study, CuS/RGO/Ni3S2 composites, in which the upper CuS spheres and nanofibers (covered by a thin nanoflakes layer) supported on the middle RGO layer and bottom Ni3S2 layer, were synthesized on Ni foam. Ni foam acts not only as conducting substrate, but also as Ni source and reducing agent for GO during the preparation process. RGO, acting as a second electron transfer and soft support, well connects the CuS and Ni3S2 layers. The electrode of as-prepared CuS/RGO/Ni3S2/NF composite film exhibits improved supercapacitor performance, e.g., 10
494.5 mF cm−2 at 40 mA cm−2, 4930.9 mF cm−2 at 200 mA cm−2, and 105.8% capacitance retention after 1000 cycles at 100 mA cm−2. Even at 4000th cycle the capacitance can still retain 91.5% of the initial value.
Graphene oxide (GO) was prepared from pristine graphite powder based on a modified Hummers method.18 The synthesis of CuS/RGO/Ni3S2 composite was carried out through a hydrothermal process by immersing the cleaned Ni foam in a mixture solution of GO, copper salt and thiourea. Typically, GO (30 mg) and Cu(NO3)2·3H2O (1 mmol) were added in deionized water (50 ml) under ultrasonication for 30 min. Thiourea (2 mmol) was subsequently dissolved into this solution. The NF (1 × 2 cm2) with a bared area of 1 × 1 cm2 was then immersed in this aqueous solution. The mixture was loaded into a Teflon-lined stainless steel autoclave (100 ml in volume) for hydrothermal reaction at various temperatures (i.e., 150 °C, 180 °C and 210 °C) for different duration (12 h, 24 h and 36 h). The final products were washed with water and ethanol in turn, and then dried in a vacuum oven at 80 °C for 12 h. The samples of CuS/RGO/Ni3S2/NF composites were denoted as CRNS-150-24, CRNS-180-24, CRNS-210-24, CRNS-180-12, and CRNS-180-36 respectively according to the hydrothermal treatment conditions. CuS/Ni3S2/NF (CNS-180-24), RGO/Ni3S2/NF (RNS-180-24) and Ni3S2/NF (NS-180-24) composites were prepared under identical conditions (180 °C, 24 h) as the compared samples.
O, respectively.20,21 The peak intensities of C–O and C
O for the composite are much smaller than those for pure GO powder in previous work,22 suggesting considerable deoxygenation after hydrothermal treatment. Furthermore, in Fig. 1b, two main peaks at 856.6 and 874.5 eV in the Ni 2p XPS spectrum are assigned to Ni 2p3/2 and Ni 2p1/2 of Ni3S2, respectively.23–25 On the other hand, the Cu 2p XPS spectra of the composite (Fig. 1c) exhibits two peaks at 934.4 and 954.4 eV, which are corresponded to the Cu 2p3/2 and Cu 2p1/2 spin–orbit peaks of the CuS phase, respectively.26 The Cu 2p3/2–Cu 2p1/2 spin-energy separation is 20 eV. Moreover, the existence of Cu2+ in the sample can be further confirmed by the two extra shake-up peaks at 942.8 eV and 964.6 eV, which are positioned at higher binding energies compared to the main peaks, implying the presence of an unfilled Cu 3d9 shell of Cu2+.22 The peak at 162.2 eV for S 2p is demonstrated in Fig. 1d, indicating the presence of S2− in the composite.27,28 Hence, XPS results indicate the presence of CuS, Ni3S2 and RGO component in the CuS/RGO/Ni3S2/NF.
![]() | ||
| Fig. 1 XPS spectrums of CRNS composite: (a) C 1s spectrum; (b) Ni 2p spectrum; (c) Cu 2p spectrum; and (d) the survey spectrum of the CRNS composite. | ||
XRD was conducted in order to determine the crystalline properties of the CuS/RGO/Ni3S2, and Fig. 2 gives the XRD patterns of CuS/RGO/Ni3S2, RGO/Ni3S2 and Ni3S2 prepared at 180 °C for 24 h. It is clear that three peaks at 44.5°, 51.9°, and 76.4° appear in the patterns of all these three composite samples, which are ascribed to the (111), (200), and (220) planes of metallic nickel (JCPDS no. 04-0850), respectively.19 Furthermore, characteristic diffraction peaks of Ni3S2 (JCPDS no. 44-1418) also emerge in all the three composites.29,30 Referring to CRNS, peaks corresponding to CuS are not found, although it is clearly determined in XPS and EDS, suggesting that CuS in the composite is in the amorphous form.31
Energy-dispersive X-ray spectroscopy (EDS) mappings are performed in order to further confirm the composition and elements distribution of the different layer. Fig. 4a–e show the elemental mapping of carbon (Fig. 4a), oxygen (Fig. 4b), copper (Fig. 4c), nickel (Fig. 4d), and sulfur (Fig. 4e) of CuS/RGO/Ni3S2 for the corresponding overlay image in Fig. 4f. Obviously, Ni signal is weak at those areas occupied by CuS spheres or fibers, while it is strong at those unoccupied zone (Fig. 4d), which is especially distinct in the sample with big sphere blocks (Fig. S1a, b† and the inset). These indicate that Ni3S2 is firstly generated at the lower layer close to the Ni surface, while the upper CuS layer is subsequently formed, which is consistent with the SEM images.
Fig. 5 shows the typical TEM images for the CRNS-180-24 composite. A thin layer is clearly observed which covers both the CuS fiber and spheres. In addition, networks of nanoflakes are also visible on the CuS fiber surface (within the rectangle line), which is expected to be combination of CuS and Ni3S2 nanosheets from the bottom layer. This structure leads to open and porous three-dimensional structures, which is beneficial to electrolyte access and electron transport during electrochemical reactions.34 In the HRTEM image (Fig. 5c), the lattice of the nanoflakes is 0.18 nm which can be assigned to the (211) plane of Ni3S2. The concentric rings of selected area electron diffraction (SAED) pattern given in the inset of Fig. 5c confirms the polycrystallinity of the Ni3S2 nanoflakes.29
![]() | ||
| Fig. 6 Schematic representation of the formation process of the RGO/Ni3S2/NF (RNS) and CuS/RGO/Ni3S2/NF (CRNS) composites. | ||
Additionally, it is observed that the CRNS-180-24 exhibits much better performance than CNS-180-24, RNS-180-24 and NS-180-24 (Fig. 7b), which may be attributed to the enhanced electrical conductivity, fast electron transport and the rapid ion diffusion of CRNS-180-24. This is because that the RGO acts as both a basal plane for growth of CuS and a connect linker for upper and bottom layers, and there exists synergistic interaction between the RGO and two metal sulfides, which probably comes from the linkage of thiol bonds between residual surface group of the RGO and two metal sulfides, and thus achieves a higher specific capacitance.9,38,39
For CRNS-180-24, apart from the faradaic redox reactions related to Ni3S2/Ni3S2(OH)3,30 the conversion reaction of CuS/CuSOH is also involved in the potential range of −0.1 to 0.6 V (vs. SCE).16,40,41 The reversible reactions in the alkaline electrolyte are suggested as follows.
| Ni3S2 + 3OH− ↔ Ni3S2(OH)3 + 3e− | (1) |
| CuS + OH− ↔ CuSOH + e− | (2) |
These amorphous CuS spheres and fibers favor to supply a high specific surface area and thus enhance specific capacitance.42,43
Fig. 7c shows CVs of the CRNS-180-24 with various scan rates. In the range of −0.1 to 0.6 V, no obvious distortion is observed in the CV curves with the increase of scan rates, which is an indication of good capacitive behavior. The obvious increase of current with scan rates indicates a good reversibility process for this electrode. With the increase of scan rate, the difference decreases between electrode surface and the diffusion layer, which results in increased flux to the electrode surface and achieves a higher current.9 For comparison, the peak position of the CV changes, which may be caused by a small equivalent series resistance and weak polarization of the electrodes.44 Moreover, cyclic voltammetry curves expressed as specific capacitance vs. cell potential for CRNS-180-24 at various scan rates are shown in Fig. S2.†
Galvanostatic charge–discharge (GCD) measurements performed on the three electrodes in a potential window from −0.1 to 0.45 V provide a complementary measurement of the capacitance. The specific capacitance is calculated according to the following equation:
![]() | (3) |
494.5 mF cm−2 vs. 4930.9 mF cm−2, i.e. 1692.7 F g−1 to 795.3 F g−1, suggesting this electrode material is suitable for working under high current density. To the best of our knowledge, this specific capacitance value is higher than those CuS materials as supercapacitor electrodes,16,17,40,46–50 and even higher than that of Ni3S2,9,51–60 which is listed in Table 1. This great enhancement of specific capacitance is not only attributed to the synergistic effect resulting from the more active sites offered by RGO nanosheets and the quick electron transport of the highly interconnected hybrid nanoflakes, but also to the well-defined open porous nanostructure directly grown on the conductive substrate. This porous nanostructure allows easy access of electrolyte to all of the nanoflakes and thus facilitates charge transport and ion diffusion without any blocks of a binder.
![]() | ||
| Fig. 8 (a) GCD curves at various current densities; and (b) cycling ability at 100 mA cm−2 of CRNS-180-24. | ||
| Electrode material | Electrode preparation | Specific capacitance (electrolyte) | Capacitance retention | Ref. |
|---|---|---|---|---|
| CNT@CuS | Pressed on Ni foam | 110 F g−1 (2.9 A g−1) (2 M KOH) | 100% after 1000 cycles | 16 |
| CuS | On glassy carbon electrode | 597 F g−1 (1 A g−1) (2 M KOH) | 80% after 1000 cycles | 17 |
| CuS | On Cu foil | 274 F g−1 (5 mA cm−2) (1 M KOH) | 87% after 5000 cycles | 40 |
| CuS@ppy | — | 427 F g−1 (1 A g−1) (1 M KCl) | 88% after 1000 cycles | 47 |
| CuS | On FTO substrates | 72.85 F g−1 (5 mV s−1) (1 M LiClO4) | 86.09% after 100 cycles | 48 |
| CuS | Pressed on Ni foam | 833.3 F g−1 (1 A g−1) (6 M KOH) | 75.4% after 500 cycles | 49 |
| CuS | On stainless steel substrates | 101.34 F g−1 (5 mV s−1) (1 M NaOH) | 81% after 1000 cycles | 50 |
| Ni@rGO-Ni3S2 | Grown on Ni foam | 625 F g−1 (12 A g−1) (6 M KOH) | 97.9% after 3000 cycles | 9 |
| Bacteria-RGO/Ni3S2 | Grown on Ni foam | 962 F g−1 (15 A g−1) (2 M KOH) | 89.6% after 3000 cycles | 51 |
| Ni3S2/MWCNT | Pressed on Ni foam | 806 F g−1 (3.2 A g−1) (2 M KOH) | 80% after 1000 cycles | 52 |
| CNT@Ni3S2 | Pressed on Ni foam | 480 F g−1 (5.3 A g−1) (2 M KOH) | 88% after 1500 cycles | 53 |
| Ni3S2/Ni | Grown on Ni foam | 1293 F g−1 (5 mA cm−2) (1 M KOH) | 69% after 1000 cycles | 54 |
| Carbon coated-Ni3S2-RGO | Dropped onto Ni foam | 996.7 F g−1 (5 A g−1) (3 M KOH) | 98.6% after 500 cycles | 55 |
| Ni3S2 | Grown on Ni foam | 639.2 F g−1 (4 A g −1) (1 M KOH) | 626.1 F g−1 (5 A g −1) after 2000 cycles | 56 |
| Ni3S2@Ni(OH)2/RGO | Grown on Ni foam | 1003 F g−1 (5.9 A g−1) (3 M KOH) | 99.1% after 2000 cycles | 57 |
| Ni3S2/CNFs | Pressed on Ni foam | 814 F g−1 (4 A g−1) (2 M KOH) | 83.5% after 1000 cycles | 58 |
| Ni3S2/graphene | Grown on Ni foam | 1420 F g−1 (2 A g−1) (1 M KOH) | About 99.4% after 2000 cycles | 59 |
| Ni filled-Ni3S2/rGO | Pressed on Ni foam | 833.3 F g−1 (10 A g−1) (2 M KOH) | 92% after 1000 cycles | 60 |
| CuS/RGO/Ni3S2/Ni | Grown on Ni foam | 1692.7 F g−1 (6.5 A g−1) (6 M KOH) | 91.5% after 4000 cycles | This work |
Table 2 presents the specific capacitance of the samples synthesized at different hydrothermal conditions. The capacitance increases with the increase of preparation temperature from 150 to 180 °C, while it decreases when the temperature increases further from 180 °C to 210 °C. The capacitance is affected by the duration of hydrothermal treatment experiences and has the similar trend, i.e. Cs (CRNS-180-24) > Cs (CRNS-180-12) > Cs (CRNS-180-36). Therefore, the sample prepared at 180 °C for 24 h shows the best performance (10
494.5 mF cm−2), which is much better than CNS-180-24 (2728.7 mF cm−2) and RNS-180-24 (6407.3 mF cm−2). According to the charging and discharging capacitances, coulombic efficiencies are also calculated and listed in Table S1.† It is clear that the coulombic efficiencies are higher than 90% at the various current densities, suggesting the excellent reversibility.
| Samples | Specific capacitance (mF cm−2) | |||||
|---|---|---|---|---|---|---|
| 40 mA cm−2 | 60 mA cm−2 | 80 mA cm−2 | 100 mA cm−2 | 150 mA cm−2 | 200 mA cm−2 | |
| CRNS-180-24 | 10 494.5 |
9016.4 | 7979.6 | 6356.4 | 5694.5 | 4930.9 |
| CRNS-180-12 | 7003.6 | 6007.6 | 5329.5 | 4705.5 | 3466.4 | 2838.2 |
| CRNS-180-36 | 2062.5 | 1533.8 | 1237.8 | 1021.1 | 711.3 | 581.5 |
| CRNS-150-24 | 3524.4 | 2745.8 | 2289.5 | 1898.2 | 1195.4 | 872.4 |
| CRNS-210-24 | 2726.5 | 2038.9 | 1643.6 | 1367.3 | 900 | 764.4 |
| CNS-180-24 | 2728.7 | 2253.8 | 1917.1 | 1712.7 | 1364.5 | 1200.7 |
| RNS-180-24 | 6407.3 | 4946.2 | 4007.3 | 3518.2 | 2072.2 | 1088.7 |
Long-term cycling stability was tested by performing continuous charge–discharge cycles at a constant discharge current density of 100 mA cm−2. As shown in Fig. 8b, the CRNS composite electrode also exhibits good cycling stability, with the specific capacitance gradually rising from 6356.4 mF cm−2 to 6727.3 mF cm−2 after 1000 cycles. The capacitance retention is 105.8%, which is much higher than our previous work (RGO/Ni3S2: 90.98% capacitance retention after 1000 cycles).28 Additionally, it has 91.5% capacitance retention even after 4000 cycles (Fig. 8b inset). Compared to other reports about Ni3S2- or CuS-based materials,9,16,17,40,47–60 the cyclability of CRNS is greatly improved, which can be seen in Table 1. Moreover, the increased effective interfacial area among CuS, Ni3S2, and electrolyte also improves the stability. In fact, the integrated multilayer films of CuS/RGO/Ni3S2 in situ grown on NF substrate provide a shortened diffusion path for both electrons and ions, which will improve charge–discharge efficiency, and restrain the stress caused by the volume change during the process of charging/discharging,61 leading to better cycling performance. It is worth noting the role of RGO in the CuS/RGO/Ni3S2 composites: RGO connects CuS and Ni3S2 well. Moreover, due to its soft and high mechanical properties, RGO will buffer the volume changes of metal sulfides during the consecutive charging/discharging process. In addition, the strongly bonding may be ascribed to chemical covalent bonding and Van der Waals interaction between the RGO and the metal sulfides. Thus, all components in the multilayer structure are close-knit connected with each other, which minimizes the possibility of degradation of the electrode material.9
Fig. 9a presents the Nyquist plots of CRNS at different potentials. All the Nyquist plots consist of one semicircle at the high-middle frequency region, which is related to the charge transfer process occurring at the electrode/electrolyte interface, and one straight line at the low frequency region, which corresponds to the electrochemical process and mass transfer process, respectively.62 An equivalent circuit (inset in Fig. 9a) fitting the EIS plots is composed of an equivalent series resistance (Rs), a charge transfer resistance (Rct), a double layer (Cdl), a capacitive element (Cps) and Warburg impedance (W). The X-intercept of the Nyquist plot at high frequency represents the equivalent series resistance (Rs) of the electrodes, whereas, the diameter of the semicircle corresponds to the resistance of charge transfer (Rct) at the contact interface between the electrodes and electrolyte solution.8,63 The key factors determining high energy and power density are a maximum value of Cdl and a minimum value of Rs.64 According to Fig. 9a, Nyquist plots of CRNS and RNS electrodes were recorded at 0.2 V in the frequency range from 100 kHz to 0.01 Hz (Fig. 9b). The interconnected porous structure can provide higher specific surface area, which can not only increase the number of electrochemically active sites for the redox reaction, but also enhance sufficient contact between the electrolyte and electrode. Besides, the enhanced accessible surface can improve the electronic conductivity, and thus reduce the charge transfer resistance.45,65 In the plots, it can be confirmed that the CRNS has smaller Rs value (0.50 Ω) than that of RNS (0.86 Ω) and the Rct value for the CRNS sample are smaller than 0.1 Ω, which is also lower than the RNS (0.24 Ω). In addition, the CRNS composite electrode exhibits a line that is close to vertical at the low frequency region, indicating that the CRNS composite is suitable for being used as an electrode material for supercapacitors. Due to the low resistance of CuS/RGO/Ni3S2 and the contact resistance between CuS/RGO/Ni3S2 and substrate NF, it is expected to raise the upper limit of the high charge–discharge rate of the supercapacitor.
![]() | ||
| Fig. 9 Nyquist plots: CRNS-180-24 under various potentials (a) and the corresponding equivalent circuit (inset in a), and CRNS-180-24, RNS-180-24 electrode materials at 0.2 V (b). | ||
494.5 mF cm−2 (1692.7 F g−1) at 40 mA cm−2 (6.5 A g−1) and still maintains 4930.9 mF cm−2 (795.3 F g−1) at the current density of 200 mA cm−2 (32.3 A g−1). In addition, it exhibits excellent capacitance retention of 91.5% after 4000 cycle tests.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra26428f |
| This journal is © The Royal Society of Chemistry 2016 |