Open Access Article
Wenming
Wu
ab,
Rosanne M.
Guijt
c,
Yuliya E.
Silina
d,
Marcus
Koch
d and
Andreas
Manz
*ab
aMechatronics Department, University of Saarland, Germany
bKIST Europe GmbH, 66123, Saarbrücken, Germany. E-mail: manz@kist-europe.de
cSchool of Medicine and ACROSS, University of Tasmania, Hobart, Australia
dINM-Leibniz Institute for New Materials, Campus D2 2, Saarbrücken, Germany
First published on 15th February 2016
We report a simple fast, practical and effective method for the replication of the complex venation patterns of natural leaves into PDMS with accuracy down to a lateral size of 500 nm. Optimising the amount of crosslinker enabled the replication and sealing of the microvascular structures to yield enclosed microfluidic networks. The use of plant leaves as templates for soft lithography was demonstrated across over ten species and included reticulate, arcuate, pinnate, parallel and palmate venation patterns. SEM imaging revealed replication of the plants microscopic and sub-microscopic topography into the PDMS structures, making this method especially attractive for mimicking biological structures for in vitro assays. Flow analysis revealed that the autonomous liquid transport velocity in 1st-order microchannel was 1.5–2.2 times faster than that in the 2nd-order microchannels across three leaf types, with the sorptivity rule surprisingly preserved during self-powered flow through leaf-inspired vascularity from Carpinus betulus.
The diversity and organization of microvascular structures from plants has drawn significant attention, inspiring solutions in engineering modeling,21 paleoecology hindcasting,22 low-noise microelectronics,23 thermal distribution,24 the design of durable wind turbines,25 green energy,26etc. Recent research revealed that both radius tapering and the ratio of daughter to parent branch areas in leaf veins are in strong agreement with Murray's law, and hence resemble the circulatory and respiratory systems.27 In both cases, the sum of the cubes of each-order veins is conserved throughout the flow network.28 This correlation provides great opportunities for leaf-inspired microfluidic devices in the creation of bio-realistic in vitro models. By selecting different venation types including reticulate, arcuate, parallel, pinnate and palmate, we foresee leaf-inspired microfluidic devices can be utilized for various applications, e.g., cancer metastasis, microparticle separation, capillary electrophoresis and 3D microvessel engineering, etc.
Almost twenty years ago, microfluidic fabrication was revolutionised by the introduction of polydimethylsiloxane (PDMS) for casting from microstructured templates.29 PDMS has become the most widely adopted material in fabricating microdevices30–33 thanks to its ease of use, optical transparency and biocompatibility. The templates used for casting have ranged from structures made in multilayer tape,34 SU-8 or other photoresists like Norland Optical Adhesive (NOA),35 3D printed resin,36 printed circuit boards, or by simply gluing capillaries and other structures onto a substrate (e.g., PMMA).35,37
Traditional fabrication techniques including inkjet printing, photolithography and chemical etching have all been used to produce “leaf inspired” microchannels.38–40 Prof. A. Lewis' group printed a fugitive organic ink according to the microvasculature of ivy leaves.36 After casting epoxy matrices, the ink could be removed at 80 °C under light vacuum, leaving a microvascular fluidic network. Other reports were based on traditional photolithography and soft lithography technologies to produce an SU-8 master for further replication into gel38 or PDMS.39 Photomasks were created by depositing chromium onto a leaf skeleton obtained by alkaline removal of the soft tissue,40 which was then used to transfer the microvascular network onto a silicon wafer.
Here we introduce a simpler alternative approach where microfluidic structures are directly replicated from plant leaves. In contrast with other microfabrication techniques, this highly economical approach only utilizes PDMS elastomer for microchip fabrication and eliminates the reliance for costly reagents, e.g., fugitive ink,36 photoresist,38 developer38–40 and corrosive chemicals.39,40 Furthermore, clean room facilities and microfabrication equipment including inkjet printer,36 mask aligners,38–40 CNC milling,47 or laser ablation are also waived here. Because a natural leaf template is directly utilized for microstructural definition, herein truly 3D (varied microchannel height all through the network) vascular structure is reproduced instead of 2D (same microchannel height all through the network) vascular structure as in previous reports.36,38–40 Unlike other “leaf inspired” microfabrication techniques,38–40 the surface topography of the leaves is also replicated, resulting in complex structured channel surfaces that may offer a much more realistic microenvironment for Lab-on-a-Chip based cell assays.41–43 We anticipate this nature-inspired manufacturing methodology may open new opportunities by leading microfluidic based microvascular engineering towards more bio-realistic assays.
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1 ratio, and degassed for 1 h in a vacuum desiccator to remove air bubbles. When pouring the PDMS into the Petri dish containing the leaf, any possible bubbles formed could automatically disappear after few minutes. The PDMS was cured in an oven (Binder, US PATS 4585923) at 45 °C for 24 h (Fig. 1f).
Next, the PDMS replica was cut using a box cutter and peeled off the template. The template was again covered with PDMS to protect it for further structure replication. An oxygen plasma system (Diener electronic: 0010915) was used to activate the surfaces of both PDMS replica and glass or PDMS substrates before bonding. Finally, the assembled devices were placed in the oven at 80 °C for two hours to increase bonding strength. Images of leaves templates were taken using a consumer CCD camera (Canon ED560D with macro-lens).
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35) was used, with the temperature program kept at 50 °C for 1 min, then raised to 200 °C at 20 K min−1 and held at the final temperature 250 °C for 5 min. The column inlet pressure was adjusted to 100 kPa, giving a flow rate of 1.7 mL min−1. The transfer line to the mass spectrometer and the source temperatures were 230 °C and 200 °C, respectively. Electron ionization (70 eV) mass spectra were recorded in the m/z range of 40–920.
Examples of leaves and their replicates of a reticulate, arcuate, parallel, pinnate and palmate venation are given in Fig. 2a–j, with close-up images of the microvascular channels in Fig. 2k–o. More information about microchip fabrication from other leaves is also added to Fig. S1 (ESI 1†). The widths of the first ordered channels were measured to be 0.54 mm, 0.81 mm, 1.20 mm, 0.82 mm and 0.43 mm for Tilia platyphyllos, Aegopodium podagraia, Plantago lanceolate, Frangula alnus and Acer pseudoplatanus leaves, respectively. Remarkably that, the 1st ordered channel in Plantago lanceolate was 2.8 times wider than in Acer pseudoplatanus. Across all species, the smallest veins were around 8 μm wide (Fig. S2, ESI 1†), much smaller than previous reports.39,40 As the replicated vascular structures were copied from the outside of the leaf, internal structures like the phloem and xylem cannot be replicated by means of this method. The vascular geometry and size distribution across the bifurcating channels, however, was maintained as demonstrated by the reduction in channel width moving down from the first order or main vein as shown in Fig. 2k–o.
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monomer ratio
:
10 crosslinker
:
monomer ratio, but the obtained structures could not be sealed in a leakage-tight manner to glass or PDMS substrates. This was hypothesized to be due to the stiffness of the PDMS preventing the textured leaf replica from sealing with the flat substrate. It is known that the stiffness of PDMS can be reduced when the amount of initiator reaches 1
:
20 ratio.44,45 The soft lithography process was repeated using PDMS mixed in 1
:
15, 1
:
20 and 1
:
30 crosslinker
:
monomer ratios. The templates obtained using over 1
:
30 PDMS ratio were sticky to touch and left residues, indicating that PDMS was not be fully cured even when extending the curing time to days. For this reason PDMS template synthesized with 1
:
30 crosslinker
:
monomer ratio has been eliminated from the further experiments. The 1
:
20 ratio provided a PDMS template that was softer than the PDMS obtained using the 1
:
10 or 1
:
15 ratio (Table 1).
Crosslinker : monomer ratios |
|||
|---|---|---|---|
1 : 10 (RSD, %) |
1 : 15 (RSD, %) |
1 : 20 (RSD, %) |
|
| E-Modulus, N mm−2 | 1.1 (2.1%) | 0.6 (0.8%) | 0.1 (1.2%) |
In addition, PDMS template mixed in 1
:
20 crosslinker
:
monomer ratio was not sticky and did not leave residues. Moreover, it was important for microfluidic applications because it enabled leakage-tight sealing to flat glass and PDMS substrates.
Whilst a softer PDMS can also be obtained by partially curing the PDMS in a shorter curing time, this is not recommended as it increases the variability. Inspection of incompletely cured structures by SEM (data are not shown) revealed a highly heterogeneous replication, randomly distributed smooth areas amongst highly structured regions.
Next, PDMS prepared in 1
:
10; 1
:
15 and 1
:
20 ratios were inspected by SEM (Fig. 3). The microscopic images showed that structures obtained under 1
:
20 ratio PDMS have been replicated in greater detail versus templates synthesized in 1
:
15 or 1
:
10 ratios. Sub-micron scale structures of Aegopodium podagraia leaf (Fig. 3d–f) showed the replication of the hair-like appendages also known as trichomes.
Because both vascularit21–28 and surface topography3–20 can play important role for downstream applications, it was considered to be important to not only preserve the vascularity, but also the microscopic topography of the leaf. To reveal the accuracy of the replicated templates (1
:
20 ratio), a stoma of the back side of Tilia platyphyllos was chosen. As shown in Fig. 4, the line structure next to the stoma can be replicated with high accuracy down to a lateral size of 500 nm. A penetration depth of 90 μm was also found for Tilia platyphyllos replica (Fig. 4d and h). In contrast to this, the nanostructures inside the stoma unfortunately were not replicated into the PDMS using this technique.
On the next step, AFM measurements revealed 3D structure of the replicated leaf of Tilia platyphyllos on PDMS. The liner structure next to the stoma was transformed into the PDMS up to a height variation of several hundreds of nanometer (see Fig. S3, ESI 1†). For the depth of a hole of a stoma that was replicated into the PDMS a height of more than 1 μm was found (see Fig. S3, ESI 1†).
Remarkably that produced PDMS replicates (1
:
20 ratio) showed also an excellent chemical stability estimated by HS-GC-MS versus pure PDMS matrix that maybe important in the future for bio-applications (for more information see Fig. S4, ESI 1;† HS-GC-MS chromatograms showed for pure PDMS matrix, natural Tilia platyphyllos leaf after contact with PDMS and PDMS template after contact with a Tilia platyphyllos respectively).
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Fig. 5 SEM images of PDMS replica (1 : 20) and real leaf. (a) Leaf-template Viburnum davidii. (b) Leaf of Plantago lanceolate (c) Glechoma hederacea leaf. Scale bars in (a)–(f) 200 μm, (g)–(i) 50 μm. | ||
Whist the biodiversity between leaves provides a wide variety of structures, this means the optimal leaf for a certain bioassay may have to be identified experimentally. Additionally, the precise size and geometry between leaves will vary, which may introduce an unwanted variability between studies conducted with PDMS replicates from different leaves.
To avoid this issue, and the seasonal dependence, the longevity of the templates was investigated. Initially, fresh leaves (processed on the same day they were picked) were used as templates for replication in PDMS to avoid the structural changes as the leaf dehydrates. The template was then again covered with PDMS and stored for up to a year. The Tilia platyphyllos template (Fig. 6a) has been replicated into PDMS for at least thirty times over a one year period. The discoloration of the leaves (Fig. 6d) indicates oxidative processes as well as the loss of water through the permeable PDMS. When comparing ‘b’ and ‘e’, some shriveling and loss of microscale features can be observed after a year storage, but a surprisingly high level of detail of the microstructures is preserved, as indicated by the SEM images of the stomata (Fig. 6f).
As aforementioned, low heated temperature of 45 °C was required for the curing of PDMS on fresh leaf template to preserve the microscopic structure. In the other case, the template would change color from green to black and microstructures were found to have collapsed. Interestingly, it was found that for aged templates stored over three months, the use of higher temperatures like 70 °C or 80°C could be used for curing PDMS without damaging the template. Whilst creating a daughter template from the first PDMS replica, for example NOA 63 resist,35 will guarantee uniformity across the replicated structures, the ability to store the templates over an extended period of time adds to the versatility of the approach. Longevity of the Carpinus betulus leaf template was also investigated, indicating similar endurance results as Tilia platyphyllos leaf (Fig. S5, ESI 1†).
Assuming the air in the syringe behaves as an ideal gas, Boyles law P1V1 = P2V2 can be used to predict the pressure47,48 applied at the inlet of the microvascular network by compressing the air in the syringe to be approximately 2.6 atm (260 kPa). This pressure can be used to fill the microfluidic network with the ink, using the gas-permeability of PDMS to squeeze the air out. Altogether three PDMS leaves (Fig. 7) were directly replicated from natural leaves (Tilia platyphyllos, Aegopodium podagraia and Carpinus betulus) for flow studies, with significant differences in their microvascular networks. The flow studies were used to compare the hydrodynamic resistance of the 1st and 2nd-ordered channels branching off the main vein (Fig. S6, ESI 1†). Image analysis revealed the average flow rate in the 1st-ordered microchannels and 2nd-ordered microchannels were 0.08 mm s−1 (n = 1) and 0.04 mm s−1 (STDV, n = 16) for Carpinus betulus, 0.16 mm s−1 (STDV, n = 5) and 0.11 mm s−1 (STDV, n = 7) for Aegopodium podagraia, and 0.45 cm s−1 (STDV, n = 5) and 0.22 cm s−1 (STDV, n = 10) for Tilia platyphyllos (Fig. S7, ESI 1†). Based on flow analysis inside PDMS leaves, average flow rate through first-ordered microchannels was 1.5–2.2 times faster than flow rate in the second order channels (ESI 2, 3†), ranging from Aegopodium podagraia, Carpinus betulus and Tilia platyphyllos leaves. The higher flow rate in 1st microchannel than 2nd ordered microchannels, indicates geometrical microvascular configuration in leaves obtained higher overall hydraulic conductivity in first-ordered microchannels. The flow hierarchy used in plant leaves to ensure equal distribution of nutrients was preserved in the PDMS leaves with replicated fluidic structure.
Total filling time of all three PDMS leaves was less than 10 minutes, indicating suitability for loading medium for static cell culture. Accounting that both plant leaves and animal circulatory systems are nature evolved microfluidic channels51 obeying Murray's law,27 plant leaves may become attractive templates to fabricate biomimetic microvascular devices for further animal cell studies.
Further analysis of the flow rate in both the 1st microchannel (no. 17) and 2nd ordered microchannels (no. 2, 4, 6, 8, 10) of PDMS leaf from Carpinus betulus (Fig. S8, ESI 1†), also surprisingly showed that the flow in leaf-inspired microvascular channel obeys sorptivity rule,49,50 which is mostly found in capillary absorption, and can be represented by the following equation,
It's seen from Fig. 8, the flowing distance (amount) in both the 1st microchannel and the 2nd ordered microchannels of PDMS leaf from Carpinus betulus, were linearly correlate with the square root of time, obeying sorptivity rule.
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| Fig. 8 Quantitative flow analogy inside PDMS leaf containing parallel networks replicated from Carpinus betulus, with flowing distance plotted versus square root of time. | ||
:
10 to 1
:
20 to make a softer PDMS, which allows for a leakage-tight seal with a flat substrate despite the surface topography. Using reversibly bound PDMS on glass devices, no leakages were observed when filling the microfluidic network with pressures up to 260 kPa. Evaluation of the linear flow velocities in 1st and 2nd order microchannels revealed the linear flow rate in the 2nd order channels was about half of that in the 1st order structure, facilitating ordered filling of the leaf. It's surprisingly found here that flow in both 1st and 2nd ordered microchannels of PDMS leaf from Carpinus betulus, obeys sorptivity rule that's believed mainly applied to capillary absorption in conventional views. We'll make a deeper study on this discovery in our future work.
With a demonstrated ability to replicate from a wide variety of vascular structures, this methodology provides access to a variety of fluidic structures, with an even larger variety in functionality provided by presence, location and structure of micro- and nanometer scaled structures caused by structures like stomata and trichomes. The surface of leaf-replicated channels is not smooth and may be more bioequivalent than lithographically fabricated structures, with preliminary studies confirming a more in vivo-like migration pattern for human melanoma cells. The variety in three dimensional vascularity and inhomogeneous surfaces offered by this new, simple and affordable approach for biomimetic microfabrication may benefit many in vitro cell-based assays.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra25890a |
| This journal is © The Royal Society of Chemistry 2016 |