Improving the photovoltaic performance of dye sensitized solar cells based on a hierarchical structure with up/down converters

Nannan Yao, Jinzhao Huang*, Ke Fu, Xiaolong Deng, Meng Ding, Shouwei Zhang and Xijin Xu*
School of Physics and Technology, University of Jinan, Jinan 250022, Shandong Province, P R China. E-mail: jzhuangjz@hotmail.com; sps_xuxj@ujn.edu.cn

Received 20th November 2015 , Accepted 8th January 2016

First published on 13th January 2016


Abstract

A hierarchical structure composed of porous TiO2:Al2O3:Eu3+ nanoparticles (NPs) and vertically grown one-dimensional TiO2:Er3+,Yb3+ nanorods (NRs) on fluorine doped tin oxide (FTO) substrates coated with a TiO2:graphene (G) seed layer was investigated for use in photoanodes for dye sensitized solar cells (DSSCs). The DSSCs assembled with this hierarchical structure exhibit an outstanding power conversion efficiency of 4.58%, which is superior to that of the devices based on pure TiO2. This high performance can be attributed to the spectrum modifications achieved by utilizing the upconversion (UC) material TiO2:Er3+,Yb3+ and the downconversion (DC) material Al2O3:Eu3+, which facilitate the light harvesting of solar cells via converting near infrared (NIR) and ultraviolet (UV) radiation to visible emission, respectively. Moreover, the TiO2:G layer provides faster electron transport from TiO2 to FTO for the high carrier mobility of G. Moreover, the one-dimensional nanorod structure can offer direct electrical pathways for photogenerated electrons as well as enhance the light scattering capabilities of photoanodes. This study indicates that the TiO2:G/TiO2:Er3+,Yb3+ NRs/TiO2:Al2O3:Eu3+ hierarchical structure has the potential to improve the performance of DSSCs.


1. Introduction

With the development of society, fossil fuels are being excessively exploited, which is causing a world energy crisis and environmental pollution. Renewable energy utilization is an effective solution for the world energy crisis and environmental pollution. Dye sensitized solar cells (DSSCs) have recently received attention as a renewable energy source for their low cost, easy fabrication procedures, safety, and non-toxicity, showing great advantages and broad application prospects.1,2 In general, DSSCs are a type of photoelectrochemical system consisting of a porous nanocrystalline TiO2 film sensitized by dye for absorbing incident light, a redox electrolyte, and a platinum counter electrode that acts as a catalyst for the redox couple regeneration reaction.3 Considerable efforts have been devoted to DSSCs over the past decade.4–7 However, the conversion efficiency of DSSCs is still limited by many factors, such as electron injection efficiency, light harvesting efficiency, and the rate of charge recombination.8–10

Nanocrystalline TiO2 deposited on a conductive substrate, fluorine doped tin oxide (FTO), as a photoanode of DSSCs plays a significant role in light harvesting and the transfer of photoinduced carriers.11,12 To date, the highest efficiency of DSSCs has reached 13% with porous TiO2 film.13 The usual porous nanocrystalline TiO2 film offers a high surface area to absorb a sufficient amount of dye. However, the porous structure is not favorable to electron transport, due to the multiple transport paths between different grain boundaries.14 One-dimensional nanostructures such as nanorods or nanotube arrays have been adopted to address this issue by providing direct electrical pathways for electrons along the direction of the nanorod, as well as increased electron lifetimes.15–17 It is noteworthy that one-dimensional TiO2 nanostructures grown alone on a substrate have an insufficient exposed surface area for the adsorption of dye.18 Therefore, we used a composite structure containing TiO2 nanorods (NRs) and nanoparticles (NPs) as a photoanode to resolve the issues existing in each case.

In DSSCs, the most conventionally used ruthenium dyes, such as N719, usually absorb light only in the visible range due to the relatively large optical bandgap of 1.8 eV, resulting in a great deal of energy loss in the ultraviolet and infrared regions.19,20 An effective way to avoid the loss of photo energy is the utilization of upconversion (UC) or downconversion (DC) materials, which aim to shift the incident solar spectrum to better match the absorbed spectrum of the dye so as to enhance the conversion efficiency of the solar cells.11,21,22 Lanthanide ions are often used as UC or DC luminescence centers due to their intra 4f transitions.23 Photon UC is a process in which the sequential absorption of two or more low energy photons leads to the emission of a high energy visible photon.24 Lanthanide ions of Er3+, Ho3+, Tm3+, Pr3+, and Tb3+ have attracted much attention in the investigation of upconverters, and Yb3+ ion is usually co-doped as a sensitizer to increase the near infrared (NIR) absorption strength of the upconverter.25 Among these UC materials, the Er3+/Yb3+ couple has been the most researched pair to date.26 In addition, downshifting has also been applied for the improvement of solar cell efficiencies, and Eu3+ is a well-studied lanthanide ion for its ultraviolet (UV) absorption and red emission.27

In this paper, the main idea is to utilize upconversion and downconversion of the UV and IR parts of sunlight into the region of dye absorption, as well as to use graphene (G) to achieve faster electron transfer, which is efficient for enhancing the performance of DSSCs. Thus, a multifunctional TiO2:G/TiO2:Er3+,Yb3+ NRs/TiO2:Al2O3:Eu3+ composite structure is applied to construct photoanodes of DSSCs. Here, we considered the effect of TiO2:G compact film between FTO and TiO2 nanorod arrays. Wang et al. reported that DSSCs based on TiO2 nanorod arrays grown on a seeded-FTO substrate have longer electron lifetimes, which could reduce electron recombination and lead to enhanced performance of the cells.28 The presence of G facilitates the electron transfer to FTO due to its excellent electron mobility at room temperature.29 Furthermore, the introduction of TiO2:Er3+,Yb3+ NRs can not only benefit electron transport, but achieve light confinement. Also, UV light can be used by cells through the DC luminescence process of Al2O3:Eu3+ in TiO2 paste. Therefore, the performance of DSSCs will be effectively improved.

2. Experimental

2.1 Preparation of TiO2:G seed layer on the FTO substrate

FTO glasses were used as the substrate and were pretreated by ultrasonic cleaning in acetone, ethanol and deionized (DI) water for 20 min in turn, followed by rinsing with distilled water and, lastly, drying at 80 °C. To synthesize the TiO2:G sol, 5 ml tetrabutyl titanate (Ti(OBu)4) was dissolved in 15 ml ethanol and 0.5 ml glacial acetic acid; then 0.25 ml nitric acid, 5 ml ethanol and 0.5 ml deionized water were added to the solution. In addition, 20 mg commercial G (XF001W) was also dispersed in the above solution with ultrasonic dispersion for 2 h. The TiO2:G seed layer was prepared on the FTO substrate by spinning the sol. The samples were then dried and finally annealed at 500 °C for 1 h.

2.2 Synthesis of TiO2:Er3+,Yb3+ nanorod arrays

The TiO2 nanorod arrays were prepared using a hydrothermal method reported previously.30 Typically, 0.5 ml of (Ti(OBu)4) was added to a mixed solution of 15 ml DI and 15 ml HCl (38 wt%) under stirring at room temperature in a Teflon-lined stainless steel autoclave. Moreover, in order to synthesize the TiO2:Er3+,Yb3+ nanorods, Er(NO3)3·6H2O and Yb(NO3)3·6H2O were dissolved in a transparent solution with mole ratios of Ti4+ to Er3+ and Yb3+ of 1[thin space (1/6-em)]:[thin space (1/6-em)]0.01[thin space (1/6-em)]:[thin space (1/6-em)]0.01 and 1[thin space (1/6-em)]:[thin space (1/6-em)]0.01[thin space (1/6-em)]:[thin space (1/6-em)]0.05 under vigorous stirring at room temperature. After stirring for 30 min, the FTO substrates coated with the TiO2:G seed layer were placed in the Teflon-lined autoclave and heated at 150 °C for 6 h in an electric oven. Then the samples were cooled to room temperature, followed by rinsing with DI water.

2.3 Synthesis of Al2O3:Eu3+ NPs

Eu3+ doped Al2O3 NPs with different doping concentrations (1 mol%, 2 mol% and 3 mol%) were synthesized by a precipitation method. Al(NO3)3·9H2O and Eu(NO3)3·6H2O were dissolved in DI water under vigorous stirring at room temperature, then ammonium hydroxide was added to the transparent solution to adjust the pH to 3 (solution a). Also, NH3HCO3 was added to ammonia aqueous solutions to obtain a pH of 10; some PEG, acting as a dispersant, was also added to the solution (solution b). Then saline solution was dripped slowly into the above solution b under stirring for 1 h. The precipitate was collected by centrifugation at 5000 rpm and washed with distilled water several times to remove the excess solvent and impurities. After drying in a hot air oven at 100 °C for 24 h, the obtained brown powder was annealed at 1200 °C for 4 h in a muffle furnace and white powders of Al2O3:Eu3+ were finally obtained.

2.4 DSSCs assembly

To prepare the TiO2:Al2O3:Eu3+ composite film electrodes, 10 mg of Al2O3:Eu3+ was added to TiO2 paste according to our previous report.27 The photoanode pastes were prepared by the doctor blade method after the synthesis of TiO2:Er3+,Yb3+ NRs grown on FTO substrates covered by a TiO2:G layer. Then the TiO2:G/TiO2:Er3+,Yb3+ NRs/TiO2:Al2O3:Eu3+ hierarchical structure was annealed at 450 °C for 30 min. After cooling to 80 °C, in order to absorb the dye, the photoelectrodes were immersed into an ethanol solution of 0.36 mM N719 ruthenium dye for 24 h at room temperature; they were then finally washed with ethanol to remove the nonchemisorbed dye and were dried in air. Pt (OPV–Pt–S) electrode was prepared by a spin-coating method and annealed at 450 °C for 30 minutes. Subsequently, the photoanode and the Pt counter electrode were fixed together with a hot-melt film spacer, followed by injecting electrolyte (OPV-MPN-I) into the space between the electrodes to assemble the DSSCs. Fig. 1 shows the fabrication process of DSSCs based on the TiO2:G/TiO2:Er3+,Yb3+ NRs/TiO2:Al2O3:Eu3+ hierarchical structure. In this paper, a comparative study of the photovoltaic performance of DSSCs with different photoelectrodes was carried out. The photoelectrode structures of the DSSCs are as follows:
image file: c5ra24647d-f1.tif
Fig. 1 The fabrication process of DSSCs based on the TiO2:G/TiO2:Er3+,Yb3+ NRs/TiO2:Al2O3:Eu3+ hierarchical structure.

TiO2/TiO2 NRs/TiO2, TiO2:G/TiO2 NRs/TiO2, TiO2:G/TiO2 NRs/TiO2:Al2O3:Eu3+ and TiO2:G/TiO2:Er3+,Yb3+ NRs/TiO2:Al2O3:Eu3+.

2.5 Characterization

The structures of Al2O3:Eu3+ and TiO2:Er3+,Yb3+ were investigated by X-ray diffraction (XRD, D8-Advance, Bruker). The photoluminescence (PL) of the samples was measured using the 7-FRSpec fluorescence spectrometer made by Saifan, using a Xe lamp as the excitation source. The surface and cross-section morphologies of the photoanode structures were examined with a field emission scanning electron microscope (FE-SEM, Quanta FEG250). The photocurrent response to time and the transient open-circuit potential measurements were performed by cycles of light switching on and off under a Xe lamp as the light source. The absorption spectrum of the composite electrodes sensitized by N719 was tested to confirm the effectiveness of the converters. Also, incident-photon-to-current-conversion efficiency (IPCE) measurements were carried out in a standard three-electrode system with 1 M NaOH aqueous solution as the supporting electrolyte, in which composite structures coated on FTO, platinum wire and Ag/AgCl act as the working electrode, the counter electrode electrode and the reference electrode, respectively. The IV characteristics of the DSSCs were measured with an Agilent B2901A source/meter under a Xe lamp. The irradiation areas of the working electrode were about 0.16 cm2. All these measurements were conducted at room temperature.

3. Results and discussion

As shown in Fig. 2, the crystal structures of Al2O3:Eu3+ and TiO2:Er3+,Yb3+ can be confirmed by XRD. From the XRD patterns of Al2O3:Eu3+ powder (Fig. 2(a)) and TiO2:Er3+,Yb3+ NRs grown on FTO (Fig. 2(b)), the main diffraction peaks are indexed to Al2O3 (JCPDS no. 86-1410) and rutile phase TiO2 (JCPDS no. 21-1276) respectively, and no diffraction peaks related to other oxide phases are observed, indicating that rare earth ions might have been incorporated into Al2O3 and TiO2 lattice. In Fig. 2(a), the broad and low intense peaks indicate the smaller size of the particles. Also, it can be observed in Fig. 2(b) that the TiO2:Er3+,Yb3+ crystal growth is (004)-oriented and shows good crystallinity.
image file: c5ra24647d-f2.tif
Fig. 2 XRD patterns of (a) Al2O3:Eu3+ powder and (b) TiO2:Er3+,Yb3+ NRs grown on FTO.

The room temperature PL spectra of Al2O3:Eu3+ and TiO2:Er3+,Yb3+ have been acquired to illustrate the DC and UC process, respectively. The emission spectrum of Al2O3:Eu3+ under 320 nm excitation is presented in Fig. 3(b). It is a known fact that Eu3+ emission is observed under UV (320 nm) excitation, which is not absorbed by Eu3+. Thus, the dopant is excited indirectly by effective energy transfer from Al2O3 to Eu3+. In Fig. 3(b), the sharpest and most intense emission peak in the red spectral region was observed in Al2O3:Eu3+, and the emission peaks at 577 nm, 590 nm, 598 nm, 617 nm and 653 nm can be attributed to the 5D07FJ transitions (J = 0–3) of Eu3+. Also, a weak, broad emission around 400 nm to 450 nm could be related to the intrinsic defect emission in the Al2O3 host. The inset in Fig. 3(b) shows the PL spectra of Al2O3:Eu3+ with different doping concentrations. It is obvious that the PL intensity of Eu3+ decreased as the Eu3+ concentration increased.


image file: c5ra24647d-f3.tif
Fig. 3 (a) Absorption of N719; (b) PL spectrum of Al2O3:Eu3+ (inset: PL spectra of Al2O3:Eu3+ with different doping concentrations) and (c) PL spectrum of TiO2:Er3+,Yb3+ (inset: PL spectrum of TiO2:Er3+,Yb3+ with different doping concentrations).

The PL spectrum of Er3+,Yb3+ co-doped TiO2 was obtained with 980 nm laser excitation. For the TiO2:Er3+,Yb3+, Er3+ acts as an activator and Yb3+ has been demonstrated to act as a sensitizer with a absorption of 980 nm, corresponding to the 2F5/22F7/2 transition. The visible luminescence spectrum of TiO2:Er3+,Yb3+ shown in Fig. 3(c), reveals two emission bands in the green and red spectral regions due to the intra-4f transitions of rare earth ions; the PL intensities are TiO2:1 mol% Er3+, 1 mol% Yb3+ > TiO2:1 mol% Er3+, 5 mol% Yb3+ (shown in the inset). The green emission bands observed between 520 nm and 550 nm correspond to the 2H11/24I15/2 and 4S3/24I15/2 transitions of Er3+ ions. The stronger red emission from 650 to 680 nm is attributed to the 4F9/24I15/2 transition of Er3+ ions. It is clear that the NIR light (980 nm) can be shifted to visible light by TiO2:Er3+,Yb3+. Therefore, in consideration of PL intensity, TiO2:1 mol% Er3+, 1 mol% Yb3+ and Al2O3:1 mol% Eu3+ were chosen as up/downconversion materials to convert NIR and UV radiation to visible emission, respectively; this will reduce the energy loss in the ultraviolet and infrared region and broaden the absorption of N719 (Fig. 3(a)).

Fig. 4 shows the surface and cross-section SEM images of the as prepared photoanodes, FTO/TiO2/TiO2 NRs/TiO2 and FTO/TiO2:G/TiO2:Er3+,Yb3+ NRs/TiO2:Al2O3:Eu3+. From the top view of the photoanode, FTO/TiO2/TiO2 NRs/TiO2 exhibits a uniform surface morphology with high porosity (Fig. 4(a)), as well as FTO/TiO2:G/TiO2:Er3+,Yb3+ NRs/TiO2:Al2O3:Eu3+ film (Fig. 4(c)). Also, the cross-sectional SEM images of both photoanodes (Fig. 4(b) and (d)) show that the thickness of the composite films is about 12 μm, while the length of the NRs is 1 μm, as shown in the inserts.


image file: c5ra24647d-f4.tif
Fig. 4 SEM images of (a) top view and (b) cross-section of FTO/TiO2/TiO2 NRs/TiO2 (the inset in (b) shows a higher resolution image); SEM images of (c) top view and (d) cross-section of FTO/TiO2:G/TiO2:Er3+,Yb3+ NRs/TiO2:Al2O3:Eu3+ (the inset in (d) shows a higher resolution image).

The photocurrent responses of the samples were examined by light on–off cycles, as shown in Fig. 5, which indicate the reproducibility and stability of photoresponses. From Fig. 5, a steady and fast response can be achieved during the light on and off cycles. The photocurrent of samples rapidly increased to a constant value when the light was switched on and decreased sharply as soon as the light was switched off, indicating good reproducibility. The trend was repeated with 30 s on–off cycles, which showed that all the samples possess a stable photoresponse for 200 s under illumination. Obviously, the photocurrent of TiO2:G/TiO2:Er3+,Yb3+ NRs/TiO2:Al2O3:Eu3+ electrode presented a stronger photoresponse than that of the other samples under white light. The enhancement in the photocurrent suggests that this composite structure exhibits greater photo-induced electrons and higher transfer efficiency. Therefore, the photocurrent and overall conversion efficiency of the DSSCs will be increased efficiently.


image file: c5ra24647d-f5.tif
Fig. 5 Photocurrent–time testing curves of TiO2/TiO2 NRs/TiO2, TiO2:G/TiO2 NRs/TiO2, TiO2:G/TiO2 NRs/TiO2:Al2O3:Eu3+ and TiO2:G/TiO2:Er3+,Yb3+ NRs/TiO2:Al2O3:Eu3+.

As for the semiconductor electrode, the photo-induced electronic hole pairs will separate and spread to the solution/electrode interface under illumination, establishing an electric double layer and generating an open circuit voltage, which reflects the number of carriers transferring to the surface of the film. Fig. 6 shows the transient open-circuit potential of the TiO2 and TiO2:G film under the intermittent illumination of Xe light. It is noted that the TiO2:G film exhibited a photopotential of 0.065 V, which was larger than that of the TiO2 film (0.044 V). The enhanced open-circuit potential implied an increase of carriers in the TiO2:G layer, indicating faster separation and transport rates of electrons and holes. The slower decay responses of the TiO2:G compact layer indicate that the recombination is reduced, which is in agreement with the results of the photocurrent response.


image file: c5ra24647d-f6.tif
Fig. 6 Variation of the open circuit potential of the TiO2 and TiO2:G films.

To confirm the effectiveness of the converters, the absorption of photoanodes sensitized with N719 was carried out, and the result is presented in Fig. 7. It was found that the absorption intensity is enhanced after the incorporation of the up/down converter. The TiO2:G/TiO2:Er3+,Yb3+ NRs/TiO2:Al2O3:Eu3+ hierarchical structure shows an optimized absorption. To further quantify the relationship between the photovoltaic performance and the incident light wavelength, IPCE measurements were conducted on TiO2/TiO2 NRs/TiO2, TiO2:G/TiO2 NRs/TiO2, TiO2:G/TiO2 NRs/TiO2:Al2O3:Eu3+ and TiO2:G/TiO2:Er3+,Yb3+ NRs/TiO2:Al2O3:Eu3+, as shown in Fig. 8. In comparison to pristine TiO2 electrode, the other constructors exhibit higher photon responses in the visible light region. In addition, the IPCE values of the electrodes containing rare earth ion doped materials slightly increased in the UV light region due to the increased light absorption, which is in agreement with the IT results.


image file: c5ra24647d-f7.tif
Fig. 7 The absorption spectra of photoanodes sensitized by N719.

image file: c5ra24647d-f8.tif
Fig. 8 IPCE spectra of TiO2/TiO2 NRs/TiO2, TiO2:G/TiO2 NRs/TiO2, TiO2:G/TiO2 NRs/TiO2:Al2O3:Eu3+ and TiO2:G/TiO2:Er3+,Yb3+ NRs/TiO2:Al2O3:Eu3+.

In order to further verify the influence of G and the UC/DC materials, solar cells based on the TiO2:G/TiO2:Er3+,Yb3+ NRs/TiO2:Al2O3:Eu3+ hierarchical structure were fabricated and their photovoltaic performances were investigated. Fig. 9 shows the photocurrent–voltage performances of DSSCs with different photoelectrodes. The short-circuit current density (JSC), open-circuit voltage (VOC), fill factor (FF) and the power conversion efficiency (η) of these DSSCs were summarized in Table 1. From these parameters, the cells incorporating the TiO2:G compact layer directly on FTO glass (TiO2:G/TiO2 NRs/TiO2) show enhancements in their photocurrents and conversion efficiencies compared to the cell based on TiO2/TiO2 NRs/TiO2 due to the presence of G, which acted as a charge pathway which can reduce the charge recombination rate and enhance the transport of electrons. Also, the DSSCs based on the TiO2:G/TiO2:Er3+,Yb3+ NRs/TiO2:Al2O3:Eu3+ hierarchical structure showed optimal performances, with JSC = 10.38 mA cm−2 and η = 4.58% when utilizing DC and UC materials, respectively. It is known that N719 dye has a strong absorption around 550 nm. Al2O3:Eu3+, which can absorb UV light and convert it to visible light, has emissions in the green and red regions. Also, the NIR light of the solar spectrum can be shifted to the visible region by TiO2:Er3+,Yb3+. These results are shown in Fig. 3. The effect of DC-luminescence and UC-luminescence from 600 and 700 nm reduces the major loss of light in the UV and NIR regions in the cell without being used. Moreover, the conversional luminescence, especially the green bands (from 536 to 565 nm) coincide with the best absorption wavelength of the N719 dye. Consequently, UV and NIR irradiation can be absorbed by the N719 dye in the DSSCs through the effect of spectral conversion with the addition of Al2O3:Eu3+ powder and TiO2:Er3+,Yb3+ NRs in the photoanodes, widening the light absorption range of the cell; thus, the light to electricity efficiency is effectively enhanced.


image file: c5ra24647d-f9.tif
Fig. 9 Photocurrent–voltage curves of DSSCs based on different photoanodes.
Table 1 Photovoltaic parameters (short-circuit current density, open-circuit voltage, fill factor, and efficiency) of the DSSCs using different photoelectrode structures
Photoanodes JSC (mA cm−2) VOC (V) FF η (%)
TiO2/TiO2 NRs/TiO2 7.98 0.71 0.60 3.38
TiO2:G/TiO2 NRs/TiO2 8.32 0.73 0.60 3.62
TiO2:G/TiO2 NRs/TiO2:Al2O3:Eu3+ 8.94 0.72 0.60 3.87
TiO2:G/TiO2:Er3+,Yb3+ NRs/TiO2:Al2O3:Eu3+ 10.38 0.72 0.61 4.58


4. Conclusions

In conclusion, a hierarchical structure in the order of TiO2:G/TiO2:Er3+,Yb3+ NRs/TiO2:Al2O3:Eu3+ has been successfully prepared for use as photoanodes in DSSCs. This hierarchical structure provides a sufficient exposed surface area for the adsorption of dye and direct electrical pathways for photogenerated electrons. In addition, the DSSCs based on these composites possess an excellent capacity to expand the light absorption of solar cells via converting UV and NIR radiation to visible emission by Al2O3:Eu3+ and TiO2:Er3+,Yb3+. Moreover, the addition of G to TiO2 compact film contributes to the increase in the short circuit current density due to the faster electron transfer to FTO. Thus, an optimal efficiency of 4.58% was achieved for DSSCs with this hierarchical structure.

Acknowledgements

This study was supported by the National Natural Science Foundation of China (Grant No. 61106059, 11304120, 61504048, and 21505050), the Encouragement Foundation for the Excellent Middle-aged and Young Scientist of Shandong Province (Grant No. BS2014CL012), the Science-Technology Program of Higher Education Institutions of Shandong Province (Grant No. J14LA01), the Natural Science Foundation of Shandong Province (Grant No. ZR2013AM008).

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