Hung-Yu Tai,
Yu-Chieh Chi,
Chih-Hsien Cheng,
Po-Sheng Wang,
Chih-I. Wu and
Gong-Ru Lin*
Graduate Institute of Photonics and Optoelectronics and Department of Electrical Engineering, National Taiwan University, 1, Roosevelt Road Sec. 4, Taipei 106, Taiwan, Republic of China. E-mail: grlin@ntu.edu.tw
First published on 12th January 2016
A broadband orange and white light band solid-state phosphor from stoichiometry detuned amorphous silicon carbide (a-SixC1−x) films with buried SiC and Si nanocrystals (SiC- and Si-ncs) is investigated. Such a semiconductor quantum dot embedded solid-state phosphor is synthesized by plasma-enhanced chemical vapor deposition with detuning of the fluence ratio g = [CH4]/[SiH4]. To modify its emitting color, the a-SixC1−x films are grown with g = 40 to g = 70% for detuning its composition ratio from 0.74 to 0.62. After annealing at 1100 °C, a significant Raman scattering peak at 510 cm−1 confirms the self-aggregation of Si-ncs with average sizes around 4.2 ± 0.5 nm, and the other two intensive transverse and longitude optical mode Raman scattering peaks at 744 and 933 cm−1 verify the existence of nano-scaled 3C-SiC-ncs with the grain size reduced to 2.4 ± 0.3 nm after annealing. Under a gallium nitride laser diode illumination, the 3C-SiC-nc and Si-nc co-embedded a-SixC1−x based solid-state phosphor grown at g = 60% and annealed at 1100 °C can provide intense orange or white-light emissions with a broadened linewidth of 200 nm. The emission centered at 485 nm is contributed by the self-trapped excitons surrounded at 3C-SiC-nc surface, whereas another emission peak at 580 nm is due to the quantum confined Si-ncs.
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| Fig. 1 Photographs of the SixC1−x films grown at fluence ratios of g = (a) 40%, (b) 50%, (c) 60%, and (d) 70%. | ||
The Raman, XRD, and FTIR analyses characterize the structural features, crystal transformation and bonding geometries. As shown in Fig. 2(a), the broadened Raman scattering band at 470 cm−1 in as-grown and 1100 °C annealed samples are attributed to the transverse optical (TO) mode of amorphous Si (a-Si) in a-SixC1−x matrix.32 A significant Raman scattering peak at 510 cm−1 is shown to confirm the existence of Si-ncs after annealing, the wavenumber is red-shifted as compared to that of bulk Si at 520 cm−1 due to the reduced grain size of Si-ncs. Previously, Zi et al. proposed that such a red-shifted Raman scattering peak from 520 cm−1 to 508 cm−1 is mainly attributed to the agglomeration of Si-ncs.33 On the other hand, the other two intensive Raman scattering peaks at 744 cm−1 and 933 cm−1 are also observed, which are also deviated from the typical Raman scattering peaks of 3C-SiC bulk at 796 (for TO-phonon mode) and 972 cm−1 (for longitudinal optical-phonon (LO-phonon) mode) after annealing at 1100 °C, as reported by Steckl et al.34 Accordingly, the redshift of these 3C-SiC related Raman scattering peaks from 796 to 744 cm−1 for TO phonon mode and 972 to 933 cm−1 for LO phonon mode clearly indicates that the grain size of nano-scale 3C-SiC is relatively small as the 3C-SiC-ncs are formed after thermal annealing. With a fluence ratio of smaller than 50% during synthesis, the intensities of Raman scattering peaks related to the Si-ncs, the TO and LO modes of the 3C-SiC in the a-SixC1−x sample are much weaker than those of the annealed SixC1−x sample grown with g = 60%. This phenomenon is due to the insufficient SiC phase transformation and the enlarged grain of excess Si content, indicating that neither SiC-ncs nor Si-ncs can be self-aggregated in the a-SixC1−x synthesized with g <50% to provide sufficiently large PL intensity.
Fig. 2(b) shows the XRD spectra of a-SixC1−x samples synthesized with g = 60% without and with annealing at 1100 °C for 90 min. In comparison with as-grown sample, a stronger and narrower diffraction peak emerged at 2θ = 28.5° assigned to the (111)-oriented crystalline plane of Si is observed after annealing, as also confirmed by the Raman scattering result owing to transformation from nano-scale Si-ncs to micro-grain Si. Santoni et al. and Song et al. also reported the diffraction peak at ∼28.5° and ∼35.6° belong to the crystalline Si and 3C-SiC at (111) orientations, respectively.30,35 Other relative peaks at 47.3° and 56.1° related to (220)-oriented and (311)-oriented Si, resepctively,35 and those at 59.9° and 71.7° corresponding to the (220)-oriented and (311)-oriented 3C-SiC, respectively, are less significant.35 In comparison with the results contributed by Santoni et al., the full width at maximum (FWHM) of (111)-oriented Si related diffraction peak becomes much narrower and stronger due to the Si-nc precipitation after annealing; however, the FWHM of (111)-oriented 3C-SiC related diffraction peak is somewhat wider than others owing to the aggregation of smaller 3C-SiC-ncs.35 The estimated nano-grain size36 of Si-ncs and SiC-ncs are approximately 4.2 ± 0.5 nm and 2.4 ± 0.3 nm, respectively. Thermal annealing treatment at 1100 °C facilitates to improve crystallinity and favors the formation of Si-ncs and 3C-SiC-ncs in a-SixC1−x films.
In Fig. 3(a) and (b), owing to the insufficient RF power for the CH4 dissociation when growing the a-SixC1−x at g = 70%, the FTIR analysis provide the evidence of weak broadband C–H stretching mode in CH2 and CH3 bonds at 2840–2980 cm−1 that is in good agreement with the report given by Tawada et al.37 The FTIR peak at 2190 cm−1 corresponding to Si–H3 stretching mode38 is also observed from all a-SixC1−x samples synthesized at g = 40%–70%, whereas the FTIR peaks at 1250 and 1150 cm−1 are attributed to Si–CH3 stretching and Si–O–C signals,39 respectively. A distinct band at 792–806 cm−1 assigned to Si–C stretching mode is also found in as-grown samples.40 The absorbance of Si–O–C is increased clearly at sample grown with g = 70% as it is easier oxidized.
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| Fig. 3 The broadband FTIR spectra of (a) as-grown and (b) annealed a-SixC1−x films with decreasing fluence ratios g from 70% to 40%. | ||
The peak centered at 2096 cm−1 arises from Si–H stretching and the Si–H3 stretching at 2180 cm−1 is transformed into Si–H stretching mode after annealing at 1100 °C because the hydrogen bond is broken up to diffuse out, as shown in Fig. 4(a). Accordingly, Si-ncs can be easier aggregated by dehydrogenation of Si–H3 at high temperature. Ma et al.41 suggests that the Si-Hn related FTIR signals disappear after thermal annealing when the dehydrogenation phenomenon facilitates to break up the Si–H bond and precipitate Si-ncs. As shown in Fig. 4(b), the Si–C stretching peak is blue-shifted from 792 to 802 cm−1 so as to make the Si–C bond strength stronger than others. In addition, the Si–C stretching peak is blue-shifted from 737 cm−1 to 800 cm−1 with increasing annealing temperature from 800 to 1100 °C due to the production of SiC-ncs, as reported by Song et al.30 The bonding geometries between Si–Si and Si–C network are gradually transformed to produce shorter bond lengths at g = 60%, thus providing the narrower FWHM of Si–C stretching mode when comparing with the sample at as-grown condition.
Detuning Si-rich condition or not can be completely realized by alternating the g ratio. With the XPS analysis on the binding energies and counts of the photoelectrons at various core orbits in Si and C atoms, the composition ratio x and nonstoichiometry of a-SixC1−x can be verified, respectively. As shown in Fig. 5(a)–(d), with varying fluence ratios from 40 to 70%, the Si concentration is reduced from 70.9 to 58.6% and the C concentration is increased from 25.5 to 36.7%. In Fig. 6, the Si/C composition ratio of a-SixC1−x film is 2.78, 2.24, 1.99, and 1.6, corresponding to the composition ratio x of a-SixC1−x is 0.74, 0.69, 0.67 and 0.62 when growing the a-SixC1−x with the fluence ratio g of 40%, 50%, 60%, and 70%, respectively.
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| Fig. 5 Broad-scan XPS spectra of a-SixC1−x films grown at fluence ratio g of (a) 40%, (b) 50%, (c) 60% and (d) 70%. | ||
Additionally, in Fig. 7(a)–(d) and 8(a)–(d), the Si2p and C1s core level electron related XPS peaks are fitted to corroborate what bond and constituent in SixC1−x film can be formed, such as the energies of 100.3–100.9 eV and 99.5–99.8 eV for Si–C and Si–Si bond in Si2p level, respectively, and 283.1–283.4 eV, 284.8 eV and 285.4 eV for C–Si, C–Csp2 and C–Csp3 in C1s level, respectively.35,42,43 As shown in Fig. 7(a)–(d) from fitting results of Fig. 5(a)–(d), the Si–C bonding rate is decreased with increasing g from 40 to 50% by analyzing the Si2p core level dependent orbital electrons. By increasing the fluence ratio from 60% to 70%, the Fig. 9(a) reveals that the Si–C bonding rate analyzed by the related FTIR peak turns from increasing to decreasing trend.
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| Fig. 8 Experimental (black line) and fitted curves (C–Si, C–Csp2 and C–Csp3 components) of C1s orbital electron related XPS spectra for a-SixC1−x grown at g of (a) 40%, (b) 50%, (c) 60% and (d) 70%. | ||
In Fig. 9(a), it is also observed that the Si–Si bonding rate monotonically decreases with enlarging fluence ratio g from 40% to 70%. On the other hand, the analysis of C1s core level related electrons confirms that the C–Si bonding rate increases by growing the a-SixC1−x at g = 60%, as shown in Fig. 8(a)–(d) from the fitted results of Fig. 5(a)–(d). Therefore, more precipitated SiC-ncs are found when synthesizing the a-SixC1−x at g = 60%, as the enhanced Si–C bonding rate is confirmed via the enlarged Si–C components in the XPS spectra of Si2p and C1s core level electrons (see Fig. 9(b)). This deposition recipe is critical as it creates large quantities of Si-ncs and SiC-ncs at sufficiently enriched but not too excessive Si environment. As the formation of Si-ncs is determined how much Si atoms can be agglomerated, the PL is reduced accordingly due to over enriched Si excess condition which forms extremely large Si micro-grains such that the quantum confinement effect is diminished. As a result, the most intense PL signal with dense SiC-ncs and Si-ncs are obtained in SixC1−x films with composition ratio x of 0.67. In view of previous works, Santoni et al.34 also verified the presence of a consistent Si polycrystalline phase which coexists with the polycrystalline 3C-SiC in laser-irradiated SixC1−x samples at a composition ratio of x = 0.67. In other words, the best growth condition to induce plentiful Si-ncs and SiC-ncs is determined at the composition ratio of x = 0.67 in the Si-rich Si0.67C0.33 films.
In addition, the SEM micrographs of a-SixC1−x films deposited with fluence ratio increasing from 40% to 70% at a growth temperature of 600 °C are performed in Fig. 10(a)–(d). The deposited thicknesses of the a-SixC1−x films synthesized at various fluence ratios from 40% to 70% at an increment of 10% are linearly reduced from 450 to 321 nm under same deposition duration. With increasing the CH4/SiH4 fluence ratio, the deposition rate is decreased from 15 to 10.7 nm min−1 owing to the deposition of reduced amount of excess Si atoms, as shown in Fig. 10(e). The number of Si–C bond is increased to make the a-SixC1−x film thinner with larger fluence ratio as the bond length of Si–C (1.87 Å) is shorter than that of Si–Si bond (2.35 Å); however, the number of Si–C bond is decreased suddenly when synthesizing at g = 70% to result in an abrupt shrinkage on the thickness of the nearly stoichiometric SiC film. As a result, the PL patterns of the annealed a-SixC1−x samples change light colors from orange to nearly white when enlarging the fluence ratio from g = 40% to g = 70%, as shown in Fig. 11(a). Fig. 11(b) shows the PL spectra of the as-grown and annealed Si-rich SixC1−x samples. The intense visible PL centered at 485 nm is found in annealed sample of g = 60%, which is mainly attributed to the broadband luminescence from SiC-ncs.
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| Fig. 10 The SEM micrographs of a-SixC1−x films at fluence ratios of (a) 40%, (b) 50%, (c) 60% and (d) 70%. (e) Deposition rate of a-SixC1−x film as a function of fluence ratio. | ||
When serving as a solid-state phosphor under the illumination with a gallium nitride (GaN) laser diode, such a bright white-light emission at 485 nm emerges from the edge recombination of carriers in SiC-ncs is provided by self-trapped excitons at the surface states between SiC-ncs and surrounding matrix. Zhu et al.28 also corroborates that the stronger PL peak centered at 475 nm is contributed by the band to band carrier recombination in 3C-SiC-ncs under excitation at 400 nm. In addition, the secondary PL peak centered at 580 nm is also observed due to the contribution of Si-ncs. In a previous work, Löper et al. suggested that the PL peak at 610 nm is the strongest luminescence due to the formation of Si-ncs within SixC1−x matrix.44 As shown in fitting results of Fig. 11(c) from (b), with the fluence ratio g decreasing from 60% to 40%, the normalized PL intensities centered at 485 nm (contributed by SiC-ncs with DSiC-nc = 2.4 ± 0.3 nm) and 580 nm (contributed by Si-ncs with DSi-nc = 4.2 ± 0.5 nm) are significantly attenuated from 134 to 36 (count per nm) and from 78 to 31 (count per nm), respectively, as the insufficient C atoms fails to precipitate more SiC-ncs and the over-excessive Si atoms inevitably form Si micro-grains. The similar Si-nc diameter corresponding to the 580 nm PL can also be calculated as 2.55 nm by using Delerue's empirical formula.45,46 According to fitting results from Fig. 11(c), the variation of PL intensities of SiC-ncs and Si-ncs as a function of fluence ratio is shown in Fig. 12(a). In comparison with the PL of a-SixC1−x samples synthesized at g ranged from 60 to 40%, enlarging the fluence ratio to 70% inevitably weakens the PL emission owing to the formation of nearly stoichiometric SiC, whereas the Si-ncs overgrows to form micro-grain and the quantum confined emission weakens accordingly. From Fig. 12(b), the PL remains unchanged peak wavelengths but varies relative powers in view of variation of SiC-ncs and Si-ncs densities. Among all conditions, the largest PL is observed when growing the a-SixC1−x at g = 60% as the optimized precipitation of SiC-ncs and Si-ncs can be approached in this sample after post-annealing. With blue-light illumination, the 3C-SiC-nc and Si-nc co-embedded a-SixC1−x based solid-state phosphor effectively provides intense phosphorus light emissions with orange or white color covering a broadened tunable linewidth of up to 200 nm. In the future, such a band-engineered a-SiC solid-state phosphor could easily find its potential role in monolithically integrating with semiconductor light-emitting or laser devices for white-lighting applications.47
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