Chang-Ho Choia,
Yu-Wei Sub,
Liang-Yu Linc,
Chun-Cheng Chengc and
Chih-hung Chang*a
aOregon Process Innovation Center/Microproduct Breakthrough Institute and School of Chemical, Biological & Environmental Engineering, Oregon State University, Corvallis, OR 97331, USA. E-mail: Chang@oregonstate.edu
bDepartment of Materials Science and Engineering, National Chiao Tung University, 1001 Ta Hsueh Road, Hsinchu 30050, Taiwan
cAU Optronics Corporation, No. 1, Li-Shin Rd., Hsinchu Science Park, Hsinchu, Taiwan
First published on 26th October 2015
Metal oxide semiconductor TFTs have been considerably investigated as a promising alternative to hydrogenated amorphous silicon and organic semiconductors. While many multicomponent oxide TFTs have been studied, there are only a few reports of TFTs using amorphous indium gallium oxide channel layers. In this study, the effects of gallium atomic ratio on the performance of solution-derived indium oxide-based TFTs on display glass were investigated for the first time. The morphological, optical, and electrical properties of IGO channel layers with different gallium atomic ratios were characterized. IGO TFTs with various chemical compositions were compared and interpreted based on the analysis of In3d, Ga2p, and O1s XPS data. It was found that gallium dopant suppresses the generation of oxygen vacancies, while promoting the formation of oxygen in the oxide lattice without oxygen vacancies by reducing the density of hydroxides. By adjusting the atomic ratio of gallium, we were able to fabricate IGO TFTs on display glass with an average field-effect mobility as high as 6.1 cm2 V−1 s−1, Von = −2 V, and on–off ratio of 107.
One of the most successful solution-based processes involves the dissolution of metal salt precursors in organic solvents, followed by coating or printing of the precursors onto device substrates to form the channel layers after converting the precursor films. Early examples were reported by Chang's group using metal halide precursors in acetonitrile solvent. Printed metal halide film absorbed H2O in the air, which in turn formed metal hydroxyl halide film. During the thermal annealing step, the metal hydroxyl halide film was transformed to metal oxide through the removal of volatile by-product such as HCl. A variety of transparent semiconductor oxide thin films including ZnO, In2O3, SnO2, ZnO–In2O3 (ZIO), In2O3–SnO2 (ITO), ZnO–SnO2 (ZTO), and In2O3–ZnO–SnO2 (IZTO) have been fabricated using this process.6,7,13 Taking advantages of simplicity and efficiency in preparing functional channel layers via solution-based processes, many researchers have reported a variety of metal oxide TFTs, ranging from binary to multicomponent channel layers. For example, Moon's group developed a solution formulation method in which metal organic salts were dissolved in 2-methoxyethanol (2-ME) and subjected to hydrolysis reaction during the precursor dissolution. They reported various metal oxide TFTs based on this approach, including SnOx, Zn–Sn–O (ZTO), and In–Ga–Zn–O (IGZO) TFTs.14–17 Following these solution preparation approaches, many oxide TFTs studies have been reported in an effort to improving device performances and lowering the process temperature.18–21 Binary oxide such as In2O3 and ZnO are popular choices of channel materials for TFTs. However it is challenging to control the electrical properties of these binary oxides for the fabrication of high performance TFTs. In2O3 tends to offer excess density of free electrons, resulting in In2O3 TFTs with higher values of field effect mobility along with higher leakage currents that require a negative gate voltage (Vg) to turn off the channel. On the other hand, TFTs with solution-processed ZnO channel layers, generally show lower values of field-effect mobility along with reasonable on–off ratios and Von values. The use of multicomponent metal oxides provides an effective and convenient way to control the electrical properties of solution-processed channel layers by properly designing ratios of precursor component. Ga2O3, having strong bonding between gallium and oxygen, has a much lower density of free electrons than In2O3.22 Thus, gallium has been used effectively in tailoring density of free electrons when In2O3 is used as a channel material. The addition of gallium could also result in dramatically lowering processing temperatures for solution-derived indium zinc oxide thin-film transistors.23 Chiang et al. reported the fabrication of IGO TFTs via RF sputtering.22 They varied the IGO film composition by changing the indium concentration to investigate the composition effects on the device performances. Fortunato et al. used RF sputtering to grow the IGO film at room temperature and investigated the variations of device performance on the effect of oxygen partial pressure.24 Han et al. fabricated solution-derived IGO TFTs using inkjet printing technique to demonstrate the printed metal oxide TFTs.13 Jeong et al. reported the impact of metal salt precursors in lowering process temperature of IGO TFTs.25 Yu et al. fabricated In2O3/IGO bilayer TFTs, aimed at improving device performances and stability.26 Using aqueous precursor solution, Hwang and Bae investigated the effect of gallium on indium oxide TFTs.27 They varied the gallium concentration and discussed its effects on the device performances. To our best knowledge, there is no report on the effects of gallium on solution-derived indium oxide-based thin-film transistors manufactured on display glass. For practical applications of IGO films for TFTs manufacturing thus research results regarding IGO TFTs on display glass are valuable and meaningful. Although the deposition method is similar, dielectric and wetting properties of PECVD grown SiO2 dielectric layer are different from those of thermally grown SiO2, which eventually affects processing conditions and device performances. This difference is clearly shown in the contact angles data. The contact angles of acetonitrile on display glass with PECVD SiO2 is around 9.36–13.35 and around 24.11–27.57 on thermally oxidized silicon coupons.
In this study, we fabricated TFTs on display glass substrate using amorphous IGO channel layers, varying the amount of gallium component to investigate the gallium effect on the device performances. The IGO films were formed by depositing metal salt precursor solution onto the substrate and annealed at 500 °C for 2 hours in atmospheric conditions. By exploring the concentration of gallium, we obtained the device performances with an average field-effect mobility value as high as 6.1 cm2 V−1 s−1, Von = −2 V, and on–off ratio of 107.
The XRD patterns also confirm the IGO films are amorphous, regardless of the amount of gallium mole fraction. A represented XRD diffractogram of the IGO films is shown in Fig. 2. No visible peak of the crystalline IGO phases could be observed except a broad peak from the glass substrate.
Fig. 3 displays the AFM images of the IGO films fabricated with different amounts of gallium. The films are smooth and uniform with values of average roughness from 0.4 to 1.7 nm. No grains or particulates are clearly visible from these images, confirming the amorphous structure of these films. The AFM analysis indicates that the gallium mole fraction does not have a significant impact on the morphology of IGO films.
The optical properties of IGO films with different Ga mole fraction were characterized by UV-vis spectrophotometer and the results are shown in Fig. 4. The estimated optical band gap of the film is dependent upon the gallium mole fraction, exhibiting a value range from 3.6 to 3.8 eV. With the gallium mole fraction from 10 to 20%, the band gap was measured to be around 3.6 eV. As the gallium mole fraction was increased over 20%, the band gap gradually increased and reached up to around 3.8 eV. Minami et al. reported the preparation of Ga2O3–In2O3 films with various gallium amounts by using dc and rf sputtering.30,31 They studied the correlation of crystallographic, electrical, and optical properties of the resultant films with gallium mole fraction. They observed the transition of the crystal structure of the film from Ga-incorporated In2O3 solid solution to a ternary compound of (Ga1−xInx)2O3. As the transition occurred, the band gap began to increase with the increase of gallium amount. Particularly the band gap increased sharply, as the gallium reached over 50%. Although crystallographic study is not available for our amorphous IGO films, it may be reasonable to assume the same phase transition to occur in our IGO films with high gallium contents, based on the analysis of the band gap. High transmittance in visible range was observed from 10:
1 IGO film as shown in Fig. 4b, assuring the use of the IGO films for transparent semiconducting electronics.
The represented electrical performances of the IGO TFTs fabricated using different gallium mole fraction are given in Fig. 5 for comparison. We first fabricated binary In2O3 TFTs at 500 °C and measured their electrical characteristics.32 It was found that the binary In2O3 TFTs were not able to turn off with a reasonable gate voltage (Vg) value.
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Fig. 5 Transfer and output characteristic curves of IGO TFTs with various In![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() |
Adding the gallium amount by 10% into In2O3 (10:
1) led to the fabrication of operational transistors. However, the channels were still conductive, with on–off ratios of 103 to 104.5, Von of −24 to −10 V, and operated as depletion mode transistors (Fig. 5a and b). Relative to the on current value, the off current value is high, leading to low on–off ratios. There are several models to extract the mobility of TFTs. While each model has its characteristics in extracting the mobility, we adopted a field effect mobility model that is commonly used and obtained by transconductance at low Vds. The model to extract the field effect mobility is following.
The mobility of the devices with 10:
1 ratio was 4.5 ± 2.2 cm2 V−1 s−1.
We increased the gallium atomic ratio to 20% to fabricate 5:
1 IGO channel layer and assessed the electrical performances. The results are given in Fig. 5c and d. Compared with the electrical performances of TFTs using 10
:
1 IGO channel layers, the devices could be switched off at relatively low gate voltages (Von = −16 to −2 V) and correspondingly showed high values of on–off ratio from 105.5 to 107. The improved on–off ratio is attributed to the significant decrease of the off-current (2.0 × 10−7 → 1.6 × 10−9 A). The output characteristic curve also indicates that the 5
:
1 IGO channel is less conductive than that of the 10
:
1 IGO channel, exhibiting a clear current saturation at high drain voltage (Vds). The average mobility was calculated to be around 6.1 ± 0.9 cm2 V−1 s−1.
Adding more gallium to prepare TFTs with a channel layer of 2:
1 IGO, the channels became less conductive, turning the depletion mode transistor to the enhancement mode one (Fig. 5e and f). The devices now turned on with a positive turn-on voltage (Von) of 0–2 V. The off-current value dropped to 1.6 × 10−11 and the on–off ratio was further improved to 106.5 to 107.5. The average mobility was estimated to be around 3.7 ± 0.6 cm2 V−1 s−1.
Lastly we fabricated IGO films using solutions with equal molar concentration of In and Ga salt (Fig. 5g and h). The devices showed a lower average mobility value around 0.7 ± 0.4 cm2 V−1 s−1, on–off ratio of 104.5 to 105.5, and Von = 2–10 V. The on-current value at high drain voltage (Vds) was reduced as shown in output characteristic curve (Fig. 5h).
The device performances of the IGO films fabricated with different chemical compositions are summarized in Table 1. After analyzing the obtained device performances, we were able to summarize the effects of gallium mole fraction on the device performances. As more gallium was added, the conductivity of the channel decreased, transforming the transistors from the depletion mode to the enhancement mode, along with an improved on–off current ratio. As the mole fraction of gallium reach 50%, the TFTs operated relatively poor, suggesting the optimal gallium mole fraction to yield high performance IGO TFTs is between 20% to 30%. The Von value has a relatively wide range in each device condition. Generally Von value is dependent upon the electron density. With the fact that the Ga element determines the degree of oxygen vacancies and thus electron density, a uniform Ga element content over the film should lead to a narrow range of Von value. However, the Von value also depends on the channel layer thickness. During spin-coating of the metal salt solution onto the substrate, the film thickness may not be uniform over the substrate, which would result in variations over the channel thickness and correspondingly wide range of Von values.
Devices (In![]() ![]() |
Mobility (cm2 V−1 s−1) | Von (V) | on/off ratio |
---|---|---|---|
10![]() ![]() |
4.5 ± 2.2 | −24 to −10 | 103 to 104.5 |
5![]() ![]() |
6.1 ± 0.9 | −16 to −2 | 105.5 to 107 |
2![]() ![]() |
3.7 ± 0.6 | 0–2 | 106.5 to 107.5 |
1![]() ![]() |
0.7 ± 0.4 | 2–10 | 104.5 to 105.5 |
In order to elucidate the gallium effects on the indium-oxide based TFTs performances, we analysed the chemical composition and electronic structure of the IGO films using XPS. Fig. 6 shows the XPS of In3d and Ga2p of IGO films prepared at various gallium concentrations. The In3d core level peaks at 445 eV and 452 eV appeared, which is attributed to spin–orbit split 3d5/2 and 3d3/2.33 The peaks correspond to the In3+ oxidation state, indicating the formation of In2O3. Ga2p core level spectrum was shown at 1118.1 eV and 1118.9 eV for the low gallium concentrations (10:
1 and 5
:
1) and high gallium concentrations (2
:
1 and 1
:
1) respectively. The peak at 1118.1 eV perfectly fits to Ga3+ oxidation state. The peak shifts to higher binding energy at high gallium concentrations indicates that gallium affects the core level binding energy of gallium. However, the shift does not present the different oxidation state of gallium such as Ga0 and Ga1+ because the binding energy of these low oxidation states of gallium oxide is generally shown at 1116.7 eV and 1117.7 eV respectively.34 The chemical compositions of the IGO film are summarized in Table 2. The composition ratios of indium to gallium were found to be 13.7, 7.0, 5.4, and 1.8 as the gallium amount increases from 10 to 50%. The composition ratio of the film is inversely proportional to the added gallium amounts in the solution preparation although the stoichiometry of the resultant films is deviated from the concentrations of indium and gallium precursor solution. Such a deviation may be attributed to film preparation. Prior to dispersing the metal salt solution onto the substrate, we filtered the solution with a syringe filter to remove any undissolved precursors. In this process, we might lose some portion of precursors. Since the Ga(NO3)3 precursor is hydrated, it is possible for the formation of Ga(OH)3 particles that got filtered out.
Element | In3d | Ga2p | Oo | Vo | M–OH |
---|---|---|---|---|---|
10![]() ![]() |
|||||
Atom (%) | 6.7 | 0.5 | 30.8 | 16.2 | 8.6 |
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5![]() ![]() |
|||||
Atom (%) | 10.3 | 1.5 | 45.3 | 7.0 | 2.9 |
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2![]() ![]() |
|||||
Atom (%) | 10.8 | 2.0 | 47.5 | 5.3 | 2.7 |
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1![]() ![]() |
|||||
Atom (%) | 12 | 6.3 | 48.3 | 4.8 | 2.1 |
The O1s XPS spectra of the IGO film with different gallium atomic ratios are shown in Fig. 7. The O1s XPS was de-convoluted into three peaks. The peaks at near 531 eV and 532 eV are assigned to the oxygen in the oxide lattice without oxygen vacancy and with oxygen vacancy respectively.18,23,26 The peak with higher binding energy at 533 eV arise from hydroxide atoms.18 The O1s XPS data of the IGO films with various compositions are compared in Table 2. As clearly displayed in Fig. 7, the 10:
1 IGO film contains relatively large amount of oxygen vacancies and hydroxides. As more gallium atoms were added, the concentration of coordinated oxygen increased while the concentration of oxygen vacancy was suppressed. The suppression of oxygen vacancy is attributed to strong bonding of gallium to oxygen. The creation of hydroxides also appears to be affected by the addition of gallium. Jeong et al. reported the effect of adding gallium in lowering the annealing temperatures for the fabrication of solution-derived metal oxide TFTs.23 They claimed that the addition of gallium promoted the filling of oxygen in oxide lattice at an annealing temperature as-low-as 250 °C, while retaining the creation of hydroxides. Since the generation and transportation of charge carriers occur in a chemical composition of heavy metal cation (ns-orbital) and oxygen (2p-orbital), not definitely hydroxide, the transition from hydroxide to oxide is critical in terms of manufacturing high performance transistors.35,36 We believe that a similar effect of gallium addition is being observed in our IGO TFTs even though they were annealed at a higher temperature.
For the TFTs with a 10:
1 In
:
Ga atomic ratio, the density of charge carriers (free electrons) is high due to the large amount of oxygen vacancies, which resulted in forming depletion mode transistors as shown in Fig. 5a. In general, high density of oxygen vacancies is preferred to improve the field effect mobility since charge carrier, generated by oxygen vacancy, transports by percolation conduction after filling trap states. Despite the high density of oxygen vacancies, the 10
:
1 IGO TFTs did not yield the greatest mobility.
There may be two major factors leading to these results. As mentioned earlier in the XPS data analysis, the high density of hydroxides deteriorates the device performances. Another factor may be associated with ionized impurity scattering. Several quantitative models have been proposed to explain the electronic transport properties of metal oxide films, including ionized impurity scattering, grain boundary scattering, and lattice vibration scattering.37 Since the IGO channel layers were amorphous, the electron transportation is insensitive to the grain boundary scattering. According to the transfer curves and XPS O1s spectra, the 10:
1 IGO film contains high density of oxygen vacancies. The high density of oxygen vacancies which could behave as ionized scattering centers and resulted in lowering field-effect mobility.37,38
Based on the results of device performances and XPS data, it was suggested that IGO TFTs with a 5:
1 In
:
Ga atomic ratio yield the best device performances with the greatest mobility and decent Von and on–off ratio. The improved device performances result from the significant increase of metal coordinated oxygen without oxygen vacancy, along with a significant decrease of hydroxides compared with those of the 10
:
1 IGO TFTs. As more gallium is added, the chemical composition of the IGO films altered with a constant trend. More gallium adding increases oxygen contents without oxygen vacancy, while decrease the density of oxygen vacancies and hydroxides. These results correspond to the shift of Von from a negative to a positive value and a decrease of mobility value from for 2
:
1 and 1
:
1 IGO TFTs. For the 1
:
1 IGO TFTs, the device performances, especially mobility, considerably deteriorate due to the insufficient density of oxygen vacancies. Additionally, the decrease of on-current at high gate bias (Vg = 30–40) was observed at a high drain voltage (Vds). This phenomenon, referred to as a negative differential resistance (NDR), has been discussed in various types of transistors.32,39,40 Although the NDR phenomena could originate from a variety of routes, researchers suggested that it is likely to be caused by the density of trap states that would originate from self-heating, carrier trapping, and impurities. The IGO TFTs with a 1
:
1 In
:
Ga atomic ratio, the channel layer does not possess sufficient charge carriers available for the current generation after filling the trap states at high gate and drain applied bias. The formation of ternary compound of (Ga1−xInx)2O3 could act as impurities, which may be a potential cause of NDR.
Jeong et al. performed a careful study using the same precursor formulation method of this current study by varying the gallium content. The IGO TFTs were fabricated on thermally grown SiO2 layer on Si at an annealing temperature of 300 °C.25 Their champion device shows a mobility of 1 cm2 V−1 s−1 obtained with a gallium content of 6%, and the mobility decreased with an increase of the gallium content. These results are quite different from the current findings. The use of different substrate is likely the key cause of the difference.
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