Wei-Sheng Liu* and
Yu-Ming Wang
Department of Photonics Engineering, Yuan Ze University, Chung-Li, Taiwan 32003. E-mail: wsliu@saturn.yzu.edu.tw
First published on 1st December 2015
This study improved the performances of a thin-film transistor (TFT) device with n-type Ti-doped GaZnO (GTZO) as the channel layer. Various O2/Ar ratios were used during radio-frequency magnetron sputtering deposition to modify the carrier concentration and the thin-film surface flatness. Atomic force microscopy results indicate that the lowest surface roughness (0.38 nm) was observed in the GTZO films fabricated at an O2/Ar ratio of 12/30 sccm. In addition, a room-temperature X-ray diffraction and photoluminescence study verified the improved crystal quality and decreased oxygen vacancies as the O2/Ar ratio increased. The GTZO films fabricated at an O2/Ar gas flow of 6/30 sccm were adopted as the transistor channel layer of a TFT, which exhibited an improved carrier mobility of 16.1 cm2 V−1 s−1, a subthreshold swing of 0.43 V dec−1, an off current of 5.6 × 10−13 A, and an on–off current ratio of 2.2 × 108. From the comparison of transfer characteristic curves for the TFTs with channels of ZnO, indium gallium zinc oxide, and GTZO in this study, the GTZO TFTs exhibit superior characteristics which demonstrated the potential for high-performance optoelectronic device applications.
Recently, ZnO has attracted increasing attention as a potential candidate for use in the active channel layer because this facilitates the development of TFTs with a wide energy bandgap, optical transparency, and a low fabrication cost. In particular, the conductivity of ZnO films were improved by performing extrinsic impurity doping.8 However, the ZnO films with a rough surface that served as channel layers in the TFTs were sputter-deposited using a high-energy ion bombardment process. This process can cause surface carrier scattering as well as charged states between the interface of the channel and insulator layers, deteriorating the device performance levels of ZnO-based TFTs. Previous studies have indicated that the smooth channel surface improved device operation characteristics such as carrier mobility, reliability, and the subthreshold swing (S.S.) of bottom-gate TFTs.2–5 To improve the level of device performance, the increase of ZnO surface flatness was essential for the channel layer, thereby reducing the interface trap density and improving the carrier mobility.
Improved carrier mobility and reduced carrier scattering were demonstrated by reducing the surface roughness of the interface between the channel and insulator layer.9 Kim et al. reported that laser-annealing a ZnO thin film produces a smooth thin-film surface and, therefore, TFTs that exhibit a low threshold voltage of 0.6 V and high field-effect mobility of 5.08 cm2 V−1 s−1.10 The smoothness of the ZnO thin-film surface was verified to be beneficial for the TFT device characteristics. However, the fabrication cost was too high and the fabrication yield was low across the large panel area when adopting the laser-annealing process.
Recently, Ga-doped ZnO (GZO) films have attracted a considerable amount of attention for improving carrier concentration due to the substitutional incorporation of Ga3+ ions into Zn sites and carrier mobility.11 In addition, GZO films show the advantageous features such as the low reactivity of the gallium dopant with oxygen atoms, resulting in the high reliability of GZO-based optoelectronic devices. Regarding the lattice strain, GZO thin films with closed Ga–O and Zn–O bond lengths of 1.92 Å and 1.97 Å, respectively, exhibit reduced crystal defects due to a reduced lattice strain and high electrochemical stability.
GZO films also feature a smooth surface morphology, which is beneficial for developing various optoelectronic devices. This smooth surface could be due to the surfactant effect of Ga doping.12 The GZO TFT was studied to exhibit the enhancement in the device performances of field-effect mobility and saturation current compared with the ZnO TFTs because of the smooth channel surface and an increased carrier concentration of the GZO thin films.13 Moreover, the ZnO surface flatness can be further improved by performing Ti doping, which can be used to reduce the structural defects in ZnO-based films.14 Chang et al. reported that ZnO-based thin films can be lightly doped with Ti to reduce the structural defects and root-mean-square (RMS) roughness, which was determined to be advantageous to high-performance TFT channel layer applications.15
In this study, we combined the benefits of Ga and Ti doping to form Ti-doped GaZnO (GTZO), which is an attractive material for TFT channel application. The performances of GTZO channel TFTs are reported in this paper. Various O2/Ar ratios (ratios of oxygen/argon process gas flow) were applied during radio-frequency (RF) magnetron sputtering deposition to modify the carrier concentration and the thin-film surface flatness.
The sputtering power was maintained at 150 W for all oxide-based sputtering targets. The chamber was cooled using a water-cooled chiller system during deposition, and the thickness of all deposited GTZO, ZnO, and GZO films was 50 nm. The surface morphology of the GTZO films was observed using atomic force microscopy (AFM: Seilo, SPA400). The 325 nm line of a He–Cd laser was used as the excitation source for room-temperature photoluminescence (PL) measurements. To fabricate transparent TFTs, 100 nm-thick ITO layers were deposited as gate electrodes on the glass substrate. Consequently, a 150 nm-thick SiO2 layer was deposited using plasma-enhanced chemical vapor deposition (PECVD) as the gate insulator. The 100 nm-thick ITO layers were deposited as source and drain electrodes on the GTZO channel layer by using RF magnetron sputtering at room temperature. Finally, a 50 nm-thick GTZO layer was deposited at various O2/Ar ratios as the channel layer of TFTs. In the present study, the channel length and width of the TFT device were 50 and 500 μm, respectively. The TFT characteristics were measured using a semiconductor parameter analyzer (HP 4156) at room temperature. All of the samples were measured under the same condition to ensure the reliability of the results.
The electrical properties including the dependence of the thin-film resistivity, mobility, and carrier concentration of the GTZO films on the sputtering power of the GTZO thin films were analyzed using the Hall measurement in Fig. 2. For clear comparison, the carrier concentrations of GZO and ZnO thin films are also shown in the figure. The GZO and ZnO thin films were deposited using RF power of 150 W at the identical sputtering environment with GTZO thin-film deposition. All the thin films studied for resistivity study in Fig. 2 were deposited without oxygen incorporation. The high carrier mobility of 3.1 cm2 V−1 s−1 was observed for the GTZO thin film at an RF power of 150 W. However, a decrease in the carrier mobility was observed resulting from the increased sputtering power, which may have correlated with the ion bombardment effect at a high level of sputtering power.18 The superior electron concentration of GTZO thin films (>1021 cm−3) compared with those of typical GZO (approximately 1020 cm−3) and ZnO (approximately 1019 cm−3) was contributed by Ti doping, indicating the advantageous current-driven ability of a GTZO thin film as a channel layer in the TFT application.19,20 The increased electron concentration of GTZO films could be ascribed to the increased oxygen vacancies (VO) in the Ti-doped ZnO films.21 Additionally, the GTZO films with Ti-doping exhibit Ti4+ (ionic radius: 0.68 Å) substitution for Zn2+ (ionic radius: 0.74 Å) ions, and thus, behaves as a donor providing two additional free electrons; therefore, they can increase thin-film conductivity considerably.22,23 The detailed material studies of GTZO thin films with advanced optoelectronic performances can be referenced from previous reports.24–26
For understanding the conductive mechanism of GTZO films and the doping role of Ti, the temperature-dependent electrical properties of GZO and GTZO thin films were studied using the Hall measurement. The temperature-dependent Hall effect of both samples was measured from 10 to 320 K by using a Lakeshore 325 temperature controller in a van-der-Pauw geometry with a magnetic field of 0.48 Tesla (Accent HL5500 Hall System). The properties of thin-film resistivity, carrier concentration and mobility as a function of temperature for the GZO and GTZO films are shown in Fig. 3. For GZO and GTZO films, there doesn't show significant variation in carrier concentration and mobility over the entire temperature range. The dominant carrier scattering mechanisms for carrier mobility could be attributed to intra-grain scatterings with ionized impurity and phonon scattering in these two films with such high carrier concentration.27 In contrast, the behavior of thin-film resistivity as a function of temperature shows a dependence on the Ti doping in the ZnO matrix. In the temperature-dependent Hall measurement, the resistivity of GTZO thin film was lower than that of GZO thin film. The decrease of thin-film resistivity could be predominantly accounted by the increase in carrier concentration because of Ti doping. In addition, the metal–semiconductor transition behavior of the temperature-dependent resistivity at the temperature of 170 K for GTZO thin films was found because of weak localization of degenerate electrons and the increase in disorder induced by Ti atoms. By contrast, the resistivity of GZO thin film decreases with increasing temperature, which exhibits a negative temperature coefficient behavior and is a critical feature of a nondegenerate semiconductor.28 The temperature-dependent Hall measurements in this study help to clarify the effects of Ti-doping on electrical properties of GTZO films and are important for the optoelectronic device application.
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Fig. 3 Temperature dependence of the thin-film resistivity, free carrier concentration, and Hall mobility obtained from temperature-dependent Hall effect measurements. |
The surface morphologies of the 50 nm-thick ZnO, GZO, and GTZO films were studied using the AFM technique, as shown in Fig. 4. The insets of Fig. 4 show 3D-AFM images of the ZnO, GZO, and GTZO thin films deposited using RF magnetron sputtering on glass substrates. According to AFM analysis of the thin films, the surface roughness values were 1.21, 0.67, and 0.60 nm for the ZnO, GZO, and GTZO, respectively. The improved surface flatness of GZO can be ascribed to the surfactant effect caused by Ga doping; this is consistent with a previous study that reported a reduced surface roughness from 20.8 to 3.2 nm as the Ga concentration was increased from undoped to 8%.29
For further improvement, GTZO films exhibited a dense and smooth surface with a reduced surface roughness to 0.60 nm; this concurred with the reduced surface roughness from 15.2 to 3.9 nm through Ti incorporation.30,31 In addition, Ti-doped ZnO films prepared using sputtering and sol–gel techniques also exhibited improved surface roughness, verifying that incorporating ZnO with Ti doping can yield smooth thin-film surfaces and dense microstructures.30,31
By incorporating titanium doping into the ZnO material, the roughness of a GTZO layer was reduced, achieving films substantially denser and smoother compared with undoped ZnO and GZO films. The smooth GTZO layer was useful to improve the carrier mobility as well as the driven current density.
For further improvement in the surface flatness and reduced oxygen vacancy defects, GTZO films deposited with various O2 flows while the total Ar flow was maintained at 30 sccm were studied in this work. The AFM topographic images and roughness of the GTZO films deposited with various O2 flows are shown in Fig. 5(a). The RMS roughness of GTZO films decreased from 1.89 to 0.38 nm as the oxygen flow increased from 0 to 12 sccm. The GTZO thin film deposited with O2 gas flattened the surface structure and suppressed the oxygen vacancies.
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Fig. 5 (a) The summarized root-mean-square roughness and (b) deposition rate of GTZO thin films deposited with 0, 3, 6, and 12 sccm O2 flow gas. The 3D-AFM images of 50 nm-thick GTZO thin films with various O2 process flows are shown in the insets of Fig. 5(a) for clear comparison. |
The dependence of the surface roughness of ZnO thin films as a function of oxygen flow was reported, and reduced roughness was observed as the oxygen flow increased because of the decreased sputtering deposition rate.32 Since the thin film deposition rate (and, thus, surface roughness and crystalline quality) varies with oxygen flow, a series of GTZO thin films with different deposition rates was characterized as a function of oxygen flow. Fig. 5(b) depicts the correlation between oxygen flow and deposition rate. The decreased deposition rate from 1.6 to 1.0 Å s−1 was observed as increasing the oxygen flow from 0 to 12 sccm while the total Ar flow was maintained at 30 sccm. Therefore, given uniform thin-film thickness, the effect of oxygen flow on thin-film surface roughness and crystal quality can be investigated.
In addition, the generation of high-energy neutral oxygen resputtering atoms could also contribute to the formation of grain agglomerations in the ZnO film deposited with the introduction of oxygen gas flow.33 Because the energy was transferred from the impinging particles to the film atoms through a sequence of collisions, the nucleation of crystallite and grain growth will be affected by the sputtering bombardment with high-energy neutral atoms.34 Therefore, the GTZO thin films grown with oxygen incorporation exhibited reduced surface roughness and improved grain growth in this study.
Fig. 6 shows the optical transmission spectra of GTZO films deposited with various O2 flow. The films exhibit high transparency levels and average transmittance values above 88% in the visible wavelength range (400–800 nm). The GTZO films prepared without oxygen exhibited the lowest transmittance values, and increased transmittance was observed as the oxygen flow increased from 0 to 3 sccm; this was because of the reduced oxygen vacancy defect scattering and improved ZnO crystal quality.8 However, a high oxygen flow reduced the thin-film transmittance from 92.6% to 89.7% as the oxygen flow increased from 3 to 12 sccm; this resulted from an increased surface flatness as verified in the AFM studies.
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Fig. 6 Optical transmittance of GTZO thin films prepared under various O2 flow gases from 0 to 12 sccm. The inset shows the optical bandgap of GTZO films prepared under various O2 flow gases. |
The optical bandgap (Eg) of the GTZO film in Fig. 6 was calculated by considering an electron transition from the valance to conduction band when the thin film absorbed a photon of energy (hν). In semiconductors that involve a direct bandgap, the absorption coefficient (α) obeys the following relation for Eg:35
(αhν)2 = (hν − Eg) | (1) |
Fig. 7 shows the X-ray diffraction (XRD) patterns of GTZO thin films sputter deposited under various O2 flows. As the oxygen partial flow in the sputtering gas mixture increased from 0 to 12 sccm, the growth of the (002) crystal plane along with an evident increase of (002) orientation XRD intensity was observed. The GTZO film deposited in 12 sccm-oxygen flow ambient exhibited a strong (002) XRD peak intensity with a narrow spectral linewidth, which indicates that the crystallite quality of the ZnO thin films improved with the increased grain size calculated from Scherrer's formula.22 The improvement in the (002) XRD peak intensity as well as the crystal quality could be ascribed to the reduction of oxygen vacancy defects, deposition rate and surface roughness in the ZnO matrix in the increased oxygen-flow sputtering ambient.
PL measurement of the GTZO fabricated using various oxygen process flows was performed to facilitate a detailed material characteristics study. Typically, the PL spectrum of sputter-deposited ZnO-based transparent conductive oxide (TCO) thin films exhibits a poly-crystallized structure and noticeable deep-level (DL) emission. A possible reason for this DL emission to energy transition is related to defects such as antisite oxygen (OZn), zinc vacancies (VZn), oxygen vacancies (VO), oxygen interstitials (Oi), and zinc interstitial (Zni). In this study, the oxygen process flow was adopted to reduce the oxygen vacancies to improve the crystallinity and, hence, improve the optoelectronic properties of GTZO thin films. Fig. 8 shows the room-temperature PL spectra from 330 to 800 nm of the GTZO films processed at various O2/Ar gas flows. The characteristics and crystal quality of GTZO thin films produced at different O2/Ar gas flows can be analyzed and studied by measuring the PL. The PL results exhibited a broad band in the green emission region, which can be resolved into two branches situated at 540 nm and 600 nm; this was caused by the DL emissions of VO and Oi.38 Both oxygen deficiencies decreased in intensity as the O2/Ar ratio increased. In the reported studies, a lower oxygen gas flow can lead to the inhomogenous and structural fluctuation of ZnO thin films.
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Fig. 8 The room-temperature photoluminescence spectrum of GTZO films with various O2 gas flows from 0 to 12 sccm. |
This increased oxygen incorporation can reduce the oxygen deficiencies and improve the structural uniformity of ZnO thin films.39 The samples fabricated at a high oxygen flow ratio exhibited improved surface roughness and reduced oxygen vacancies. Therefore, the material characteristics of GTZO films deposited with oxygen gas are expected to yield further improvement in TFT device characteristics.
Bottom-gate TFTs with a GTZO channel layer were fabricated and their current–voltage (I–V) characteristics were detail analyzed. The drain current vs. gate voltage (IDS–VGS) output characteristics and the corresponding square root of the drain current–gate voltage ((IDS)1/2–VGS) curve of the TFTs with a GTZO channel layer fabricated at various O2/Ar gas flows were thoroughly compared. The output characteristics of all of the GTZO TFTs exhibited n-type transistor behavior at a drain-to-source voltage (VDS) of 2.5 V. Gate voltages from −5 V to 10 V were applied to enable a graph of the transfer characteristics to be made. The I–V curve of the TFT with a GTZO channel layer deposited without O2 gas did not achieve the saturation condition because the carrier concentration of the GTZO thin film was too high (1020 cm−3). When the O2/Ar ratio was increased to 3/30 sccm and the off current was 9.1 × 10−11 A, the on–off current ratio increased to 3.4 × 105 and the threshold voltage was 3.05 V, according to the graph of (IDS)1/2–VGS shown in Fig. 9(a). When the O2/Ar ratio was further increased to 6/30 sccm (Fig. 9(b)) and the off current was reduced to 5.6 × 10−13 A, the on–off current ratio further improved to a maximum value of 2.2 × 108 and the threshold voltage was 1.76 V. The mobility (μsat) of field-effect transistors was calculated from the drain current in the saturated region, and was determined using the following equation:40
![]() | (2) |
![]() | (3) |
O2/Ar ratio | Properties of the GTZO TFTs | Hall | |||||||
---|---|---|---|---|---|---|---|---|---|
S.S. (V per decade) | Vth (V) | Mobility (cm2 V−1 s−1) | Nit (cm−2) | Off current (A) | On/off ratio | Resistivity (ohm cm) | Mobility (cm2 V−1 s−1) | Concentration (cm3) | |
0/30 sccm | ∞ | × | × | × | 2.5 × 10−5 | 1 | 1.345 × 10−3 | 6.236 | 7.443 × 1020 |
3/30 sccm | 0.84 | 3.05 | 1.2 | 2.76 × 1012 | 9.1 × 10−11 | 3.4 × 105 | 3.696 × 108 | 1.125 | 1.518 × 1010 |
6/30 sccm | 0.43 | 1.76 | 16.1 | 2.31 × 1012 | 5.6 × 10−13 | 2.2 × 108 | 7.344 × 1010 | 0.364 | 2.353 × 108 |
12/30 sccm | × | × | × | × | × | × | × | × | × |
Fig. 9(c) and (d) show the drain current–drain voltage (IDS–VDS) curves obtained from GTZO TFTs with varied O2/Ar gas flows of 3/30 and 6/30 sccm. The saturation drain currents IDS were observed as 8.0 × 10−4 A and 2.4 × 10−4 A for Fig. 9(c) and (d) when the applied gate VGS and drain VDS bias were 6 V and 20 V, respectively. Both samples exhibited clear current saturation behavior, and good ohmic properties between the channels and the source/drain electrodes.
Reducing the S.S. from 0.84 to 0.43 V per decade and increasing the carrier mobility from 1.2 to 16.1 cm2 V−1 s−1 improved the electrical characteristics, as shown in Fig. 9. The reduced surface roughness and surface scattering of the GTZO films fabricated at high oxygen gas flows were observed in the AFM studies, as shown in Fig. 5, and the reduced surface scattering and interface trapped charged states also corresponded well with the improved device performances of GTZO TFTs, shown in Fig. 9.
Fig. 10 shows the comparison of transfer characteristic curves for the GTZO, IGZO, and ZnO TFTs at a VDS of 2.5 V, and the statistic device characteristics of field-effect mobility, S.S., off current, and on/off current ratio for the aforementioned devices and a reference GZO TFT, were summarized with error bar in Fig. 11. The ZnO and IGZO TFT exhibited a carrier mobility of 0.35, 5.8 cm2 V−1 s−1, off current of 3.3 × 10−10, 1.9 × 10−10 A, on/off current ratio of 3.5 × 105, 4.9 × 106, and S.S. of 0.77, 0.76 V per decade, which were similar with the reported results of 0.1–2.5 cm2 V−1 s−1 for carrier mobility and 103 to 106 for the TFT on/off current ratio, and indicated the applicability of this work.42–44 The rough surface and the reduced carrier concentration of ZnO thin films were correlated with the reduced carrier mobility and saturation current. However, the GTZO TFT with an improved surface flatness and structural quality exhibited enhanced carrier mobility of 16.1 cm2 V−1 s−1, off current of 5.6 × 10−13 A, on/off current ratio of 2.2 × 108, and S.S. of 0.43 V per decade.
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Fig. 11 The statistic device characteristics of field-effect mobility, S.S., off current, and on/off current ratio shown with error bar for GTZO, IGZO, GZO and ZnO TFTs fabricated in this study. |
This journal is © The Royal Society of Chemistry 2015 |