Samira Ouardada,
Anne-Laure Wirotiusa,
Sergei Kostjukb,
François Ganachaudc and
Frédéric Peruch*a
aUniv. Bordeaux, CNRS, Bordeaux INP, LCPO, UMR 5629, F-33600 Pessac, France. E-mail: peruch@enscbp.fr; Fax: +33 540 008 487; Tel: +33 540 002 745
bResearch Institute for Physical Chemical Problems of the Belarusian State University, 220030 Minsk, Belarus
cUniv Lyon, CNRS, INSA-Lyon, IMP, UMR5223, F-69621 Villeurbanne, France
First published on 2nd July 2015
The cationic polymerization of isoprene using cumyl chloride/B(C6F5)3 and cumyl ether/TiCl4 systems was investigated in dichloromethane or in dichloromethane/methylcyclohexane mixtures varying the polymerization conditions. Polymerizations were performed in all cases in the presence of a large excess of a proton trap (2,6-di-tert-butyl pyridine, dtBP) compared to initiator in order to suppress any protic side reactions. As a consequence, no polymerization went to completion. Independently of the reaction conditions, trans-1,4-oligomers were exclusively obtained with mainly an olefinic terminal group. It was highlighted that an important loss of double bonds yielding saturated parts was observed, even in the absence of protons, assuming that a great amount of double bond loss generally observed in isoprene cationic polymerization could be due to intramolecular cyclization reactions. Nevertheless, under particular conditions (low temperature and/or low polarity medium), branching and cross-linking reactions were also found responsible for double bond loss.
In this paper, the investigation of cationic polymerization of isoprene was conducted in order to better understand the elementary processes involved and more precisely the side reactions responsible for double bonds' loss. All the former studied systems, more particularly when allylic initiators were associated to boron Lewis acid, led to a loss of information regarding side reactions. Indeed, it was difficult to evaluate the extent of protic initiation, as a proton trap was added in default with regard to the initiator, or of the intermolecular branching reactions. Moreover, B(C6F5)3 was shown to form strong complex with allylic alcohol initiators at low temperature, inhibiting their ionization and thus the polymerization. To this end, initiating systems inducing rapid ionization and initiation rates were needed. Thus, as the well-known (di-)cumyl initiators associated to several Lewis acids proved to be efficient initiating systems for the carbocationic polymerization of isobutene and its copolymerization with isoprene,10–15 they were used for isoprene homopolymerization in this study.
As expected, polymerizations were characterized by a fast initiation rate. Propagation was quite fast among the first hours to then almost stop after few hours (graph A, Fig. 1). Whatever the polymerization conditions, low conversions (<30%) were reached and only oligomers characterized by low dispersities were obtained. Nevertheless, it can be noticed that working at high IP concentration (green vs. blue curves, graph A, Fig. 1) and lower medium polarity (pink vs. blue curves, graph A, Fig. 1) lead to lower yield at the plateau but no significant effect was noticed regarding molar mass or dispersity (graph B, Fig. 1). The observed rate deceleration was probably due to the large amount of added dtBP that trap all the protons generated during transfer reactions, transforming these latter into termination reactions by inhibiting protic side reactions (initiation or DB protonation). Control polymerization reactions performed in the absence of the proton trap showed much higher conversion with PI characterized by low molar masses, quite low dispersities and low DB contents.
For more insight on the microstructures, NMR analyses were performed (Fig. 2). Thanks to the 1H NMR, it was observed that even in presence of dtBP, the oligoisoprenes were not fully unsaturated. The double bonds' loss was only due in this case to the active chain ends which reacted with the oligoisoprenes double bonds as well as with the IP monomer. It could be thus concluded that the loss of double bonds observed in previous works,8,9 where dtBP was added in lack compared to the initiator, was not only due to protic side reactions but also to some other processes. No significant double bond conservation could be obtained in the various studied conditions (graph A, Fig. 1) as at the very beginning of the polymerization, 40% of the expected double bonds were already consumed.
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Fig. 2 1H and 13C NMR spectra of oligoisoprenes obtained with the system IP/cumylCl/B(C6F5)3/dtBP 75/1/2/2 in CH2Cl2 at 20 °C, t = 24 h (corresponding to blue curves in Fig. 1). |
The NMR (1H and 13C) analyses showed that in all conditions, oligoisoprenes were mainly trans-1,4- with saturated segments. As an example, in 1H NMR spectra of oligoisoprene obtained in dichloromethane using the system IP/cumylCl/B(C6F5)3/dtBP 75/1/2/2 (Fig. 2; corresponding to the blue curves in Fig. 1), it can be seen that the oligoisoprenes were mainly made of 1,4- unit (–CH2–CCH3CH–CH2– at 5.04 ppm), traces of 1,2- and 3,4- units were detected (–CH
CH2 at 4.92 ppm at –CH
CH2 at 5.71 ppm) and saturated units (broad band between 0.5 ppm and 1 ppm, Fig. 2). Regarding the 1,4- units, 13C NMR confirmed the exclusive presence of trans configuration (–CH2–CCH3
CH–CH2– at 15.85 ppm) mainly made up by “head-to-tail” enchainments (–CH2–CCH3
CH–CH2–CH2–CCH3
CH–CH2– at 39.87 ppm) and of few “head-to-head” and “tail-to-tail” enchainments characterized by signals at 38.67 ppm and at 28.38 ppm, respectively. In addition to signals of the various IP units, signals corresponding to the cumyl head unit were also detected; at 7 ppm and 7.5 ppm (aromatic protons) and at 1.2 ppm (methyl group) on 1H NMR spectra, and at 28.98 ppm (methyl groups), 38.11 ppm (C6H5–C(CH3)2–) and 125.39 ppm, 126.14 ppm and 127.88 ppm (aromatic carbons) on 13C NMR spectra. Absence of dimethylallyl head signals ((CH3)2 = C–CH2– at 17.52 ppm and (CH3)2 = C–CH2– at 25.55 ppm), proved the absence of protic initiation thanks to the efficiency of proton trapping by dtBP.
For more insight on side reactions, Maldi-TOF MS characterization was performed (Fig. 3 and S2 in ESI†). Results obtained for all the investigated conditions were similar. At low molar mass only one family (F1) was detected corresponding to polyisoprene (n*C5H8) initiated by a cumyl cation (C9H11+) and bearing terminal unsaturation (C5H7) due to termination by β-H elimination (transfer reaction process). At higher molar mass, for all the investigated conditions, a second family (F2) is detected in addition to the first one (F1). The F2 family corresponds also to polyisoprene chains but here bearing two cumyl fragments. The first family, F1 (C9H11-PI-C5H7), is in larger amount than the second one, F2, present only at higher molar mass. The F2 family could thus be explained by an intermolecular branching between two chains initiated by a cumyl cation (path (a), Scheme 1), by a Friedel–Crafts (FC) reaction of an active chain bearing a cumyl head with any chain (path (b), Scheme 1) or by a partial decomposition of cumyl chloride initiator after ionization leading to α-methylstyrene which is then incorporated as a co-monomer (path (c), Scheme 1).
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Fig. 3 Maldi-TOF MS spectra of oligoisoprenes obtained by the system IP/cumylCl/B(C6F5)3/dtBP at 20 °C. |
Previous results on the IP cationic polymerization at 20 °C using 2-cyclohexylidene ethanol/B(C6F5)3 as initiating systems showed the absence of branching reactions at low conversion based on absence of family bearing two 2-ethylcyclohexylidene fragments.8 In the present study, as conversions did not exceed 25%, the intermolecular branching as the side reaction responsible of the F2 family formation can be reasonably discarded. Besides, the presence of a FC reaction would induce the formation of p- or o-substituted aromatic group inside a polyisoprene chain. Therefore, in addition to the peaks of the cumyl chain head one or different new sets of aromatic peaks (depending on the aromatic position attack and degree of substitution) should be observed in 1H and 13C NMR. Since just one set of aromatic peaks, corresponding to the monosubstituted cumyl fragment at the chain head was observed in 1H and 13C NMR, Friedel–Craft reactions can be also discarded. Finally, on HSQC NMR spectrum (Fig. S3, ESI†), two sets of three peaks were detected in the aromatic region, one of high intensity corresponding to the cumyl fragment head and a second less intense one (hidden in the 1H NMR spectrum) corresponding to α-MS incorporated in the PI chain. This assumption that the presence of F2, chain bearing two cumyl fragments, is due to the incorporation of α-MS (coming from a partial decomposition of the initiator) is in good accordance with a previous work that highlighted a partial decomposition of 1-(4-methoxyphenyl)ethanol.7 When experiments were performed in 100% dichloromethane, two others families, F3 and F4, were observed, both of them bearing a cumyl fragment and a hydroxy or methoxy chain-end respectively. The formation of F3 could be due to the presence of adventitious water, whereas F4 could be formed during precipitation in methanol at the end of the polymerization. As these chain-ends are most probably present in very low amounts, they were not observed by NMR. In addition, no chain initiated by protons was observed which is in good correlation with NMR results. On the contrary, for experiments performed in the absence of the proton trap, chains were mainly initiated by the protons released during transfer reactions.
From this first set of experiments, it can be concluded that transfer reactions are in these conditions the major termination process limiting the conversion and that the intramolecular cyclization is responsible of the loss of DB (absence of DB protonation and interchain branching reaction).
Polymerizations were then mainly performed at −80 °C. Again, 2 equivalents of dtBP with regard to cumylOCH3 initiator were used in order to trap all protons. Polymerization conditions were varied (temperature, M/I ratio, monomer concentration and solvent polarity). Moreover, since a total gelation was observed after 30 min at −80 °C in plain CH2Cl2, experiments were performed in solvent mixture. Main results are summarized in Table 1.
Run | CH2Cl2/mecyclo | IP/cumylOCH3 | [IP] (M) | T (°C) | t (h) | Yield (%) | Mnb (g mol−1) | Đb | DBc (%) |
---|---|---|---|---|---|---|---|---|---|
a IP/cumylOCH3/TiCl4/dtBP = IP/cumylOCH3/2/2.b Molar mass and dispersity of the soluble fraction determined by SEC (PS calibration, THF, 40 °C, 1 mL min−1).c DB% determined by 1H NMR (100% if no loss).d Observation of gel formation. | |||||||||
1 | 50/50 | 75/1 | 1.2 | 20 | 0.5 | 23 | 560 | 1.2 | 45 |
24 | 29 | 520 | 1.1 | 53 | |||||
2 | 50/50 | 75/1 | 1.2 | −80 | 0.5 | 27 | 2180 | 1.7 | 60 |
24 | 46 | 3680 | 1.9 | 55 | |||||
3 | 50/50 | 150/1 | 2.4 | −80 | 0.5 | 29 | 3040 | 2.1 | 55 |
24 | 48 | 7180 | 3.5 | 58 | |||||
4 | 25/75 | 150/1 | 2.4 | −80 | 0.5 | 15 | 1330 | 2.0 | 57 |
24 | 30 | 2090 | 2.1 | 57 | |||||
5 | 25/75 | 299/1 | 4.8 | −80 | 23 | 36 | 3770d | 3.9 | 65 |
48 | 100 | 3640d | 8.7 | 66 |
When polymerization were conducted in a 50/50 CH2Cl2/methylcyclohexane mixture, even at −80 °C, transfer reactions were still present but retarded as higher conversions were obtained compared to reactions performed at 20 °C (Run 1 vs. Run 2, Table 1). Temperature decrease was also beneficial to molar masses as they increased from 520 g mol−1 to 3680 g mol−1 at 20 °C and −80 °C respectively after 24 h, with a dispersity increase but without gel formation. Finally, lowering the temperature induced a slight higher DB content. A decrease of the medium polarity at −80 °C (Run 3 vs. Run 4, Table 1) by increasing the amount of methylcyclohexane in the solvent mixture (50/50 vs. 25/75), lowered the yield, the molar mass and the dispersity without noticeable DB content change. Increasing M/I ratio at volume total constant and thus increasing monomer concentration (Run 4 vs. Run 5, Table 1) led to a large multimodal molar mass distribution and high gel content (Fig. S4, ESI†). Therefore, high monomer concentration combined to apolar medium and low temperature seemed to be the worst condition for isoprene cationic polymerization. In these conditions, intermolecular branching reactions were present in contrast to polymerizations conducted at 20 °C with the 2-cyclohexylidene ethanol/B(C6F5)3 (ref. 8) and cumylCl/B(C6F5)3 initiating systems. In these conditions, polyisoprene is probably not fully soluble. For instance, with other initiating systems, Rozentsvet et al. showed the presence of intermolecular branching reactions at low temperature and an increase of the degree of branching and the amount of gel content with decreasing temperatures.19–21
In a second set of experiments, we tried to overcome gel formation observed in the worst conditions defined previously. To this end, the influence of monomer concentration or of the presence of an electron donor (ED) was investigated. These latter were expected to stabilize the active chain end or to modulate the Lewis acid acidity. Dioxane and ethyl acetate were thus selected. Results are summarized in Table 2. In all experiments, a decrease of the polymerization rate was observed leading to oligoisoprenes with lower dispersity but similar DB content. The gel formation was successfully avoided either by lowering the monomer concentration or by adding an electron donor. Furthermore, while the polyisoprene microstructure was unchanged by lowering the IP concentration, changes were observed on NMR spectra (Fig. 4) in the presence of electron donors (runs 7 and 8, Table 2). Indeed, the broad peaks attributed to cyclized segments become more defined (0.5–1 ppm) and higher functionalization degree is obtained (peaks between 3.2–3.7 ppm and between 3.9–4.2 ppm corresponding respectively to –CH–X and –CH2–X protons). The effect of ethyl acetate was more pronounced than that of dioxane. Electron donors may thus interact with active species, directly or via association with the Lewis acid.
Run | [IP] (M) | ED | t (days) | Yield (%) | Mnb (g mol−1) | Đb | DBc (%) |
---|---|---|---|---|---|---|---|
a IP/cumylOCH3/TiCl4/dtBP = 299/1/2/2; CH2Cl2/mecyclo: 25/75; T = –80 °C.b Molar mass and dispersity of the soluble fraction determined by SEC (PS calibration, THF, 40 °C, 1 mL min−1).c DB% determined by 1H NMR (100% if no DB loss).d Observation of gel formation. | |||||||
5 | 4.8 | — | 1 | 36 | 3770d | 3.9 | 65 |
2 | 100 | 3640d | 8.7 | 66 | |||
6 | 2.4 | — | 1 | 17 | 970 | 1.4 | 70 |
2 | 21 | 1180 | 1.4 | 76 | |||
7 | 4.8 | DO | 1 | 14 | 1170 | 2.0 | 69 |
2 | 17 | 1245 | 2.0 | 69 | |||
8 | 4.8 | EA | 1 | 9 | 1770 | 1.3 | 64 |
2 | 12 | 1210 | 1.6 | 66 |
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Fig. 4 1H NMR spectra of polyisoprenes obtained with IP/cumylOCH3/TiCl4/dtBP/ED 299/1/2/2/1, [IP] = 4.8 M, 24 h at −80 °C in presence or absence of an electron-donor additive. |
As expected, Maldi-TOF MS analysis (Fig. 5) showed that no protic initiation occurred (exclusive initiation by a cumyl fragment). Transfer reaction was again the major termination process (F1 family). As with cumylCl/B(C6F5)3 initiating system, a second family bearing two cumyl fragments was observed at higher molar mass. In presence of electron donors, functionalized families could also be detected, cumyl-PI-OH (F3 family) and cumyl-PI-OCH3 (F4 family), in good correlation with NMR results.
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Fig. 5 Maldi-TOF MS spectra of oligoisoprenes obtained with cumylOCH3/TiCl4 initiating system at −80 °C (IP/cumylOCH3/TiCl4/dtBP/ED = 299/1/2/2/1, [IP] = 4.8 M, t = 24 h). |
As the NMR investigation was not conclusive, it was also performed pyrolysis studies coupled to gas chromatography-mass spectrometry technique (GC-MS) in order to identify oligoisoprenes subunits. Unfortunately, again it was not possible to find possible structures for the cyclized units. Finally, controlled degradation techniques in the presence of ozone or periodic acid were performed. Again the elucidation of the saturated units was not possible as it was only detected the fragments arising from the 1,4-trans units.
Footnote |
† Electronic supplementary information (ESI) available: 1H and 13C NMR spectra, 2D NMR spectra, Maldi-Tof spectra, SEC chromatograms. See DOI: 10.1039/c5ra08557h |
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