Gabriel Ceriottia,
Anna Yu. Romanchukb,
Alexander S. Slesareva and
Stepan N. Kalmykov*b
aDepartment of Chemistry, Rice University, 6100 Main Street, Houston, Texas 77005, USA
bDepartment of Chemistry, Lomonosov Moscow State University, Leninskie Gory, Moscow 119991, Russia. E-mail: stepan@radio.chem.msu.ru
First published on 27th May 2015
A rapid and facile purification method for graphene oxide (GO) is important for its production above the gram scale. Such a method would allow for the development of GO's large-scale industrial applications. Out of several protocols in this study, including centrifugation, filtration, precipitation and decantation, filtration using a gas-press proved to be the most effective. Gas-press filtration using filter beds of Celite, perlite, glass wool, ceramic tape, or woven glass fibre allowed for adequate purification of 1 g of crude large-flake (∼30 μm flake diameter) GO in less than 60 min using a lab-scale set-up. The present technique could be easily scaled-up, it generates minimal waste, and can be tuned by changing the dimensions of the equipment, pressure, and filter bed. This would allow a user to obtain a higher work-up efficiency. The quickly purified product is called efficiently purified GO or EGO.
With the increased popularity of graphene and its derivatives, GO has found much worth as a more water soluble and chemically active graphene-like material. GO can be used for making robust paper,8 membranes permeable to water but not other fluids including He gas,9 as a chelating agent to remove heavy metals10 and radionuclides11 in contaminated water, as an additive to polymer matrices,12 and as a pore-plugging additive in oil drilling fluids.13 GO has been shown to be a good candidate for environmentally friendly applications as it naturally reduces in the environment through the action of ubiquitous Shewanella bacteria,14 or decomposes to humic acids.15 However, the use of GO at larger scales has been slowed by its difficult work-up after synthesis.
Separation and purification of GO from the reaction mixture are the steps in its synthesis incurring the most cost due to the waste produced and the time involved. There is also the risk of degrading the GO on extended exposure to water and light.15,16 Commonly used purification methods for GO and its derivatives may require organic solvents, be time consuming, and/or involve inconvenient processes such as repeated high-speed centrifugation, long hours of filtration, or dialysis.1,2,6,15 GO produced by a quick-washing method might be of lower purity than those produced by the usual methods, but be of sufficient quality for some bulk applications. This quickly processed GO is here referred to as “efficiently purified” GO (EGO). Several methods were considered in this study for quick-washing, each offering certain advantages and disadvantages. The procedures considered here are: (1) centrifuging the crude reaction mixture to precipitate the GO, discarding the acidic supernatant and re-suspending the centrifuged GO in water and adjusting the pH to 5–7 (Fig. 1a); (2) using polyester fibre, glass wool, ceramic paper, woven glass fibre, perlite, or Celite (diatomaceous earths) to enhance filtration (Fig. 1b); (3) using mineral salts or reactive solids (calcium chloride, bentonite clay, kaolinite) to flocculate and precipitate the GO (Fig. 1c); (4) neutralize the GO by adding an agent such as CaCO3 (Fig. 1d); and/or (5) using particular solvents or solvent combinations (diethyl ether, methanol, isopropyl alcohol, diethyl ether/acetone) to make the GO or GO-derived product precipitate and more easily filtered, flocculated, or otherwise separated from its impurities (Fig. 1e).
This article focuses on the development of procedure 2 (Fig. 1b) using ceramic paper, glass wool, or woven glass fibre beds and the aid of a gas press filter to increase the rate of filtration (Fig. 2). This method utilized no organic solvents and was found to be the fastest, most consistent, and resource-efficient. For comparison, the existing published method of purification by centrifugation (see the Experimental section for more details) and a form of procedure 5 (Fig. 1e) where GO was quenched and centrifuge-washed with methanol are discussed as well. In addition, each of these methods was tested with crude GO made from graphite powder (PGO), and crude GO made from large-flake graphite (LFGO). From here on “GO” is used to mean GO from either source (PGO or LFGO).
:
1 H2SO4
:
H3PO4) and the first of five portions of KMnO4 (10 g each, 99%, J.T. Baker) was added to the flask and the mixture was stirred with a PTFE (Teflon®) rod for 5 min. The remaining KMnO4 portions were added approximately every 12 h until all of the KMnO4 was added; each addition was accompanied by 5 min of stirring with a PTFE rod. As more KMnO4 was added and the graphite exfoliated, the mixture thickened. The vessel was covered with a piece of PVDC foil (Saran Wrap™) in between additions and stirrings. The process described is similar to a previously published procedure for the synthesis of GO.5 The concentration of KMnO4 added at any time to the H2SO4 solution was 5% wt/vol. A new portion of KMnO4 was not added until the green Mn2O7 species was observed to have disappeared. Caution: Do not exceed ∼5% wt/vol and do not apply heat; it is reported that at concentrations of 7% wt/vol KMnO4 in H2SO4 the mixture can explode upon heating.17
On a typical run, 150 mL of well-stirred crude GO (equivalent to 2.5 g of graphite precursor) were gas-press filtered using glass fibre paper if crude PGO was used, or glass wool or woven glass fibre if crude LFGO was used. The resulting filter cake was placed together with the filter in a 400 mL beaker with 100 mL of solvent (for example H2O), and stirred with a magnetic stirrer for 5 min. The filter was recovered and placed back in the filter press. Then, the 100 mL of GO suspension were poured onto the funnel and pressed. Each press took 15–30 min for crude PGO suspensions and 30–60 min for crude LFGO suspensions at 60 psi. List of samples and its abbreviations are shown in Table 1.
| Abbreviation | Description |
|---|---|
| GO | Graphene oxide |
| PGO | Graphene oxide made with powder graphite |
| LFGO | Graphene oxide made with large-flake graphite |
| EPGO | PGO purified by the gas-press purification method |
| ELFGO | LFGO purified by the gas-press purification method |
| HPGO | PGO purified as in the existing published modified Hummer's method |
| HLFGO | LFGO purified as in the existing published modified Hummer's method |
| MPGO | PGO purified by the methanol quenching method |
| MLFGO | LFGO purified by the methanol quenching method |
000g0 for 20 min (Allegra 64R, Beckman Coulter) to precipitate the GO/radionuclide complex. The ELFGO agglomerated and precipitated on its own with time. The total sorption was calculated from the difference between the initial activity of the radionuclides and that measured in solution after equilibration. The initial total concentrations of 233U(VI), 241Am(III), and 223Ra(II) were 2.15 × 10−7 M, 3.94 × 10−10 M, and 4.01 × 10−13 M, respectively. The concentration of the GO suspension was 0.077 g L−1 in 0.01 M NaClO4. The total ion concentration was much less than the solubility limit, and the GO/radionuclide ratio corresponded to a very high under-saturation of GO sorption sites. The natural, dissociated sulphur content in GO suspensions was measured using an ion chromatograph with electrogenerated eluent (Dionex ICS-3000). Results are shown in Table SI-1† and were used for the pH-dependent speciation calculations shown in Fig. SI-4 in the ESI.†
As all the GO had been oxidized using the same procedure, the degree of oxidation determined by XPS (Fig. 4) had low variability. The atomic O content in all six samples varied from 32.4% to 40.4% (a 8% range), and the C/O varied from 1.4 to 2.1 (a 0.7 range).
Impurities in the materials were always <6%. MLFGO, HPGO and EPGO show no impurities by XPS (Fig. 4e, d and f respectively). HLFGO (Fig. 4a), shows a 1.5% atomic content of Si coming from point mineral impurities in the graphite precursor. ELFGO (Fig. 4c), and MPGO (Fig. 4e) show 3.6% and 5.9% atomic content of sulphur respectively, with MPGO also showing trace amounts of potassium (<0.1%). The presence of sulphur indicated in Fig. 4c and e is not necessarily from H2SO4 residue, but is more likely from sulphate functionalities produced in the GO during its synthesis.15 The C1s XPS analysis of these materials (Fig. 5) indicates that the samples showing higher S content (ELFGO and MPGO, Fig. 4c and e respectively) also have significantly lower bands for C
O (Fig. 5c and e), suggesting that the sulphate moieties in these samples have not yet been hydrolyzed to carbonyls and that these materials have more C–C basal plane connectivity. TGA and ATR-FTIR analysis (Fig. SI-2 and SI-3†) confirm and complement the observations derived from the analysis of XPS survey and C1s spectra. Further discussion of these observations follows in the ESI.†
![]() | ||
| Fig. 5 XPS carbon 1s peak deconvolution of (a) HLFGO and (b) MLFGO, (c) ELFGO, (d) HPGO, (e) MPGO, and (f) EPGO. | ||
Although centrifuge-washing with H2O efficiently removes salt impurities in the reaction mixture, suspending GO in water produces a viscous mixture from which it is difficult to centrifuge, filter or otherwise separate the GO. This is particularly true with HLFGO, and might be due to its high aspect ratio; GO at high concentrations has been shown to form strong liquid crystalline domains with a highly stable aqueous suspension.18 In addition, prolonged exposure to water has been shown to damage the GO basal plane connectivity.15 Centrifuge washing crude GO with methanol significantly improves the ease with which the material precipitates, and does not damage the basal plane connectivity of GO as much. This is suggested by the lower C
O content in the MLFGO sample compared to HLFGO and ELFGO in C1s XPS analysis (Fig. 5). The shorter exposure to H2O in ELFGO also produces a sample with lower C
O content than HLFGO (Fig. 5c). But, as mentioned before, MLFGO and ELFGO show a higher content of atomic sulphur by XPS than HLFGO (Fig. 5). Depending on the requirements of the application, crude LFGO can be filter pressed with H2O multiple times to remove sulphur moieties or filter-pressed with less or no H2O to produce samples with les C
O content.
SEM images (Fig. 6) show that flakes from purified crude LFGO are larger than flakes from purified crude PGO, as expected due to the difference in the sizes of their graphite precursors (a <20 μm flake diameter for powder graphite, and a >150 μm flake diameter for flake graphite). The sizes of HLFGO, MLFGO, ELFGO are comparable (∼30 μm in average), with the average flake of ELFGO being 2–5 μm larger than the other two. In turn, the sizes of HPGO and MPGO are also comparable (∼10 μm average flake diameter), but EPGO flakes are 0–9 μm smaller and look less aggregated.
![]() | ||
| Fig. 6 SEM images of (a) HLFGO, (b) MLFGO, (c) ELFGO, (d) HPGO, (e) MPGO, and (f) EPGO. The scale bar in all images is 10 μm. | ||
Two examples of industrial applications of GO where EGO could be applied are aqueous radionuclide uptake, and fluid-loss reduction/rheological modification in oil drilling fluids. In a typical aqueous radionuclide uptake scheme, GO is mixed with the water sample to be cleaned.11 Radionuclides sorb onto the GO, and the sample is filtered to remove the GO + radionuclides from the treated water. In this application, residues from synthesis in the GO would be disposed of together with adsorbed radionuclides.11 As an additive to oil drilling formulations, GO is introduced in concentrations ≤ 4 g L−1 and the alkalinity of the suspension adjusted to pH 9.13 In this application, residual potassium, and the residual sulphate salts resulting from treating GO's sulphate impurities with base, would be inconsequential. These substances are found in abundance in formation solids and mineral additives used in drilling fluids.19 Typical examples of these mineral additives containing potassium and sulphate salts are bentonite ((K,H3O)(Al,Mg,Fe)2(Si,Al)4O10[(OH)2,(H2O)], used as a rheological modifier), and barite (BaSO4, used as a weighting agent).19
The suitability of GO for some industrial applications might depend on the colloidal properties as well as the chemical composition of the GO. While the atomic C
:
O of the products studied was similar (1.4–2.1 range, 1.6 average) by XPS, the colloidal behaviour of different products varied more pronouncedly. For example, while the rheological behaviours of HLFGO and MLFGO suspensions (Fig. 7) were similar to each other, ELFGO suspensions do not show the same increased viscosity and pronounced thixotropic response as HLFGO and MLFGO dispersions. While this might make ELFGO a poor candidate for viscosifying aqueous solutions, it could work well in a filtration assembly since ELFGO will not restrict water flow as much as its “non-dirty” counterparts, allowing the process to operate at higher speeds. In fact, this might be an asset for certain applications where the GO needs to be recovered from an aqueous suspension, such as when using GO to remove radionuclides and/or harmful metals from contaminated waters as mentioned before.11
The radionuclide sorption experiments performed in this study show that even though the purity of ELFGO is lower than that of HLFGO, its performance as a radionuclide sorbent drops by only 20% at most for U(VI) and Am(III), and 40% for Ra(II) (as shown in Fig. 8.) This drop in sorption is small enough to propose that the amount of ELFGO used could be easily increased to match the performance of HLFGO. Thus, the lower price and higher flow afforded by ELFGO may result in an equally effective, but faster and less expensive process. It might be that the higher concentration of sulphates in ELFGO is the reason for this material's decreased adsorption. In the presence of SO42−, some radionuclides are in the form of neutral or anionic complexes (see Fig. SI-4 in the ESI†) that are not adsorbed by GO.11 The sorption performance of the different GO samples agrees well with the speciation diagrams calculated for experimentally determined concentrations of SO42− in GO suspensions (see Table SI-1 in the ESI†). The observed drop in ELFGO performance corresponds to the increased fraction of neutral or anionic species found in solution. This finding allows for a simple characterization of the relative performance of each GO product as a radionuclide sorption agent by analyzing its sulphate content.
Footnote |
| † Electronic supplementary information (ESI) available: Further discussion on the use of perlite, Celite, polyester fibre, and glass wool for gas-press filtration of crude LFGO, SEM images of EGO on Celite and glass wool (Fig. SI-1), TGA and ATR-FTIR spectra for different EGOs (Fig. SI-2), ATR-FTIR spectra of crude PGO purified with different solvents (Fig. SI-3), discussion on the TGA and ATR-FTIR data obtained, experimentally determined naturally occurring concentrations of aqueous SO42− in GO suspensions (Table SI-1), computationally-derived speciation diagrams for aqueous U(VI), Am(III), and Ra(II) at different pH in the presence of sulphate ions (Fig. SI-4), and a schematic of the custom made gas-press filtration assembly (Fig. SI-5). See DOI: 10.1039/c5ra07604h |
| This journal is © The Royal Society of Chemistry 2015 |