Kaibing Xu‡
ab,
Qilong Ren‡a,
Qian Liua,
Wenyao Lic,
Rujia Zou*a and
Junqing Hu*a
aState Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Materials Science and Engineering, Donghua University, Shanghai, 201620, China. E-mail: rjzou@dhu.edu.cn; hu.junqing@dhu.edu.cn
bResearch Center for Analysis and Measurement, Donghua University, Shanghai, 201620, China
cSchool of Material Engineering, Shanghai University of Engineering Science, Shanghai 201620, China
First published on 11th May 2015
We report on the development of 3D hierarchical NiCo2S4@MnO2 core–shell nanosheet arrays on Ni foam for supercapacitors. In our design, the highly conductive NiCo2S4 nanosheets can serve not only as a good pseudocapacitive material, which can be contributed to the capacitance of the whole electrode, but also as a 3D conductive scaffold for loading MnO2 materials, which can overcome the limited conductivity of MnO2 itself. Furthermore, the 3D NiCo2S4@MnO2 hybrid electrode can provide efficient and rapid pathways for ion and electron transport. These merits together with the elegant synergy between NiCo2S4 and MnO2 lead to a high areal capacitance of 2.6 F cm−2 at 3 mA cm−2 and good cyclic stability.
Recently, much attention has been focused on designing and constructing three-dimensional (3D) hybrid nanostructures with large surface area and short diffusion path for electrons and ions. In particular, the additive/binder-free electrode architectures, which can avoid the “dead surface” and tedious process in traditional slurry-coating electrode and significantly improve the utilization rate of electrode materials even at high rates.3,5,9 For example, Cheng et al.16 synthesized 3D Co3O4@MnO2 hierarchical porous nanoneedle array with a specific capacitance of 1693.2 F g−1. Lou et al.17 developed hierarchical NiCo2O4@MnO2 core–shell heterostructured nanowire arrays with a specific capacitance of 3.31 F cm−2. However, the conductivity of these backbone materials should be further improved to support fast electron transport. More recently, transition metal sulfides have been extensively studied as novel electrode materials with improved electrochemical performance.18–24 NiCo2S4 material has higher electrochemical activity than its corresponding single component sulphides.18,21,25 Most importantly, NiCo2S4 exhibited an electrical conductivity ∼100 times as high as that of NiCo2O4.26,27 Of notable examples include the work by Wang et al.,26 who developed NiCo2S4 single crystalline nanotube arrays for loading additional electroactive materials, the as-formed CoxNi1−x(OH)2/NiCo2S4 electrode showed the highest areal capacitance of 2.86 F cm−2, good rate capability, and cycling stability. Dong et al.28 reported NiCo2S4@MnO2 core–shell heterostructures electrode materials showed a specific capacitance of 1337.8 F g−1 and excellent cycling stability, however, the fabrication processes for electrode are complicated. Therefore, NiCo2S4 materials can serve as an ideal scaffold for loading additional electroactive pseudocapacitive materials to improve its electrical conductivity and capacitive performance.
Herein, we present the design and fabrication of 3D hierarchical NiCo2S4@MnO2 core–shell nanosheet arrays on Ni foam and their improved capacitive performance. This unique design has the following merits: firstly, highly conductive NiCo2S4 nanosheets will provide electron “superhighways” for charge storage and delivery, which could overcome the limited conductivity of MnO2 itself and improve the utilization rate of electrode materials. Secondly, both of the NiCo2S4 and MnO2 are good pseudocapacitive electrode materials, of which a material-combination will provide synergistic and multifunctional effects. Thirdly, the 3D hierarchical NiCo2S4@MnO2 materials directly grown on Ni foam could avoid “dead” volume caused by the tedious process of mixing active materials with polymer binder/conductive additives. Benefiting from the compositional features and the unique electrode structure, the NiCo2S4@MnO2 hybrid electrode exhibits greatly improved electrochemical performance with high areal capacitance (2.6 F cm−2 at 3 mA cm−2) and good cyclic stability.
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| Fig. 1 Schematic illustration for the fabrication process of the 3D hierarchical NiCo2S4@MnO2 core–shell nanosheet arrays on Ni foam. | ||
The X-ray diffraction (XRD) patterns of the NiCo2O4 and NiCo2S4 materials are shown in Fig. 2, demonstrating the overall crystal structure and phase purity of the products. The as-prepared materials are scratched down from Ni foam substrate before measurement in order to reduce the impact of the Ni foam. Prior to ion exchange, the diffraction peaks for the NiCo2O4 (black curve) can be well ascribed to the cubic phase NiCo2O4 (JCPDS no. 20-0781). After the conversion, all the diffraction peaks for the NiCo2S4 (blue curve) can be indexed to the cubic phase NiCo2S4 (JCPDS no. 20-0782), suggesting successful conversion of NiCo2O4 into NiCo2S4.
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| Fig. 2 XRD patterns of the as-synthesized NiCo2O4 and NiCo2S4 samples and the corresponding standard XRD patterns. | ||
Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) are employed to investigate the morphologies and microstructures of the NiCo2O4 and NiCo2S4 nanosheet arrays on Ni foam. It is revealed that high-density NiCo2O4 nanosheets were uniformly grown on the Ni foam with a smooth surface, and they interconnect with each other to form a wall-like structure (Fig. 3a and b). From Fig. S1,† it can be seen that the NiCo2O4 nanosheets possess a highly porous structure, which is favorable for subsequent ion exchange reaction.22,29 The mesoporous NiCo2O4 nanosheets allow sulfur sources to diffuse easily into the core of each NiCo2O4 nanosheet. After ion exchange reaction with Na2S, the surface of the obtained NiCo2S4 nanosheets becomes rough, while maintaining the original array architecture, alignment, and physical contact with the substrates (Fig. 3c and d). A high-magnification SEM image, Fig. 3d, shows that numerous pores can be discerned on the surface of the NiCo2S4 nanosheets. Fig. 3e presents the typical TEM images of an individual NiCo2S4 nanosheet, from which the mesoporous structure with the sizes in the range of a few nanometers can be observed clearly. The high-resolution TEM image (HRTEM) shown in Fig. 3f reveals that the NiCo2S4 has a lattice fringe with interplane spacing of 0.191 nm, corresponding to the {422} plane of NiCo2S4. These results demonstrate that the NiCo2O4 nanosheets were successfully transformed into NiCo2S4 nanosheets.
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| Fig. 3 Low- and high-magnification SEM images of (a and b) NiCo2O4 nanosheet arrays and (c and d) NiCo2S4 nanosheet arrays. (e and f) TEM and HRTEM images of NiCo2S4 nanosheet. | ||
Due to the highly conductive of NiCo2S4 nanosheet, it can serve as a 3D conductive scaffold for loading MnO2 electrode materials so as to enhance the electrochemical capacitor performance. Fig. 4a–c show SEM images of the 3D hierarchical NiCo2S4@MnO2 core–shell nanosheet arrays, demonstrating that the MnO2 were successfully coated on the NiCo2S4 nanosheet arrays. The integration of MnO2 into the array does not deteriorate the ordered structure, and the thickness of the composites nanosheets increased to about ∼100–150 nm. The MnO2 nanosheets are interconnected with each other to form a highly porous surface morphology. Thus, the electrolyte can transportation not only at the active materials surface but also throughout the bulk due to the presence of convenient diffusion channels. TEM image in Fig. 4d clearly shows that the surface of NiCo2S4 nanosheet is enclosed by a thin and continuous MnO2 layer. Energy dispersive X-ray (EDX) spectrum (Fig. 4e) demonstrates that the Ni, Co, Mn, O and S can be detected in the hybrid composites. The Cu and C signals come from the carbon-supported Cu grid. Moreover, X-ray photoelectron spectroscopy (XPS) studies also determine the chemical composition of the composites as shown in Fig. 4f. The Mn 2p3/2 peak is centered at 642.3 eV and Mn 2p1/2 peak at 654.2 eV, with a binding energy separation of 11.9 eV, which are in good agreement with previous reported peak binding energy separation observed in MnO2.30
We then investigate the electrochemical properties of the NiCo2S4@MnO2 electrode in a three-electrode configuration using 1 M NaOH aqueous solution as electrolyte, with a Pt counter electrode and a saturated calomel electrode (SCE) reference electrode. Fig. 5a shows the cyclic voltammogram (CV) curves of the MnO2, NiCo2O4, NiCo2S4 and NiCo2S4@MnO2 electrodes at a scan rate of 10 mV s−1 in a potential window of −0.1 to 0.5 V. the pristine NiCo2O4 electrode materials showed a pair of redox peaks, which can be attributed to the following faradaic redox reactions:31,32 NiCo2O4 + OH− + 2H2O ⇄ NiOOH + 2CoOOH + H2O + e−, CoOOH + OH− ⇄ CoO2 + H2O + e−. Similarly, a pair of redox peaks can also be observed in the CV curve for NiCo2S4 electrode, which is mainly attributed to the faradaic redox reactions related to MS/MSOH and MSOH/MSO, where M refers to Ni or Co.26,33 It is also demonstrated that the NiCo2S4 electrode materials present pseudocapacitive properties. Moreover, the integrated CV area for the NiCo2S4 electrode is significantly larger than the primal NiCo2O4 electrode, indicating a substantial improvement of electrochemical capacitance due to higher electric conductivity of NiCo2S4 electrode materials for facilitating electron and electrolyte ion transport. Moreover, the NiCo2S4@MnO2 electrode exhibits much higher current densities than that of MnO2 and NiCo2S4 electrode due to the synergistic effects between MnO2 and NiCo2S4 electrode materials and highly conductive of NiCo2S4 electrode materials: (1) mesoporous NiCo2S4 nanosheets with good electrical conductivity directly grown on Ni foam will provide electron “superhighways” for charge storage and delivery, which could overcome the limited conductivity of MnO2 itself nanosheets. (2) Both of the NiCo2S4 and MnO2 are good pseudocapacitive electrode materials, of which a material-combination will provide synergistic and multifunctional effects. It is worth noting that the CV integrated areas (Fig. S2†) of the pure and treated (underwent hydrothermal in Na2S solution) Ni foam are both negligible as compared with that of the NiCo2S4@MnO2 electrode, revealing the almost no capacitance contribution of the current collector. The galvanostatic charge–discharge (CD) measurements are performed in the voltage range of −0.1 to 0.45 V at a current density of 3 mA cm−2, as shown in Fig. 5b. It clearly shows that the NiCo2S4@MnO2 electrode exhibits much longer discharging time than that of the other electrodes, demonstrating enhanced capacitances. The areal capacitance of the electrode materials was calculated based on the discharge curves (Fig. S3†) measured at different current densities using the following equation:10 C = It/SΔV, where I (A) is the current used for the charge–discharge, t (s) is the discharge time, ΔV (V) is the voltage interval of the discharge, and S is the geometrical area of the electrode, as shown in Fig. 5c. Significantly, the areal capacitance of NiCo2S4@MnO2 electrode was much higher than that of the other electrodes in the whole current density range. The highest areal capacitance obtained for the NiCo2S4@MnO2 electrode was 2.6 F cm−2 at a current density of 3 mA cm−2, which is much higher than the values obtained for the NiCo2S4 electrode (1.33 F cm−2), NiCo2O4 electrode (0.44 F cm−2) and MnO2 electrode (0.057 F cm−2). Even at a current density of 20 mA cm−2, the NiCo2S4@MnO2 electrode still yielded a high areal capacitance of 1.17 F cm−2. To the best of our knowledge, the areal capacitance performance of the NiCo2S4@MnO2 electrode reported here is also much higher than most of previously reported electrode materials, such as Co3O4@MnO2 (0.56 F cm−2 at 11.25 mA cm−2),5 NiCo2S4/CFC (1.33 F cm−2 at 1 mA cm−2),34 (CoxNi1−x)9S8/HCNA (1.32 F cm−2 at 1 mA cm−2),35 Co0.85Se (929.5 mF cm−2 at 1 mA cm−2).36 Electrochemical impedance spectroscopy (EIS) is also applied to investigate electrochemical behaviors of the electrodes. Fig. S4† shows the EIS spectrum of the NiCo2S4 and NiCo2S4@MnO2 electrode materials. The equivalent series resistance (ESR) of the NiCo2S4@MnO2 electrode materials (0.11 Ω) is much smaller than that of the bare NiCo2S4 (0.31 Ω), indicating a lower diffusion resistance. The long-term cycling performance of the NiCo2S4 and NiCo2S4@MnO2 electrodes was evaluated at a scan rate of 50 mV s−1. As shown in Fig. 5d, the overall capacitance retention for the NiCo2S4 electrode is ∼52% after 3000 cycles. In contrast, the NiCo2S4@MnO2 electrode displayed a remarkable long-term cycling stability with ∼103.9% capacitance retention after 5000 cycles. The enhanced pseudocapacitive performances of the NiCo2S4@MnO2 electrode material are mainly attributed to their unique mesoporous core–shell structure and highly conductive of NiCo2S4 electrode materials which provide more active sites for efficient electrolyte ion transportation not only at the active materials surface but also throughout the bulk. After long-term cycling test, the structural integrity and basic morphology of the NiCo2S4@MnO2 and NiCo2S4 electrode are overall well preserved with little deterioration, which are shown by the SEM image (Fig. S5†). The poor cycling stability of the NiCo2S4 electrode could be attributed to the following reasons: during the fast and reversible faradaic reactions, the capacitance decreases maybe relate to the degradation of the active material in the process of OH−.23,37 However, the MnO2 can act as a buffer for the volume change during a cycling test, providing an assurance for better cycling performance of the NiCo2S4@MnO2 electrode.
Footnotes |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra05554g |
| ‡ These authors contributed equally to this work. |
| This journal is © The Royal Society of Chemistry 2015 |