Nur Falia Shazana Manja Farida,
Hidayah Ariffin*ab,
Mohd Rahimi Zakaria Mamata,
Mior Ahmad Khushairi Mohd Zaharic and
Mohd Ali Hassana
aDepartment of Bioprocess Technology, Faculty of Biotechnology and Biomolecular Sciences, Universiti Putra Malaysia, 43400 UPM Serdang, Selangor, Malaysia. E-mail: hidayah@upm.edu.my; Fax: +60-3-89467510; Tel: +60-3-89467515
bLaboratory of Biopolymer and Derivatives, Institute of Tropical Forestry and Forest Product (INTROP), Universiti Putra Malaysia, 43400 UPM Serdang, Selangor, Malaysia
cFaculty of Chemical and Natural Resource Engineering, Universiti Malaysia Pahang, Lebuhraya Tun Razak, 26300 Kuantan, Pahang, Malaysia
First published on 30th March 2015
In this study, high purity bio-based crotonic acid was obtained by a non-solvent-based pretreatment of poly(3-hydroxybutyrate), PHB, prior to pyrolysis. PHB was produced by Cupriavidus necator KCTC 2649 utilizing heat-treated oil palm frond juice followed by mild alkaline treatment with 0.05 M NaOH. It was found that NaOH-treated PHB was highly converted to its dehydrated monomer to give bio-based crotonic acid with 89% purity; 16% higher than that produced from chloroform-treated PHB. It is believed that pretreatment of PHB with low concentration NaOH assisted in high thermal conversion of PHB into crotonic acid by producing a crotonyl chain-end and Na-binding carboxyl terminal end, which both accelerate the β-chain scission of PHB into biocrotonic acid. The initial molar mass of PHB also played a role in biocrotonic acid production. Overall, improved biocrotonic acid production with high purity is an advantage for industrial production of crotonic acid from renewable resources.
Crotonic acid is an unsaturated carboxylic acid which is usually produced from the oxidation of petroleum-based crotonaldehyde. It acts as an alternative to acrylic acid in the manufacturing of polymers and plastics.3 In addition, crotonic acid can be converted to crotonyl-CoA to be used as a precursor in fermentation or enzymatic studies.4 There has been research on the utilization of crotonic acid as a precursor for macrolide synthesis and to promote de novo synthesis.5 On the other hand, grafting of crotonic acid with hydrophobic plastics would also make the plastics more hydrophilic and hence suitable for biomedical applications while copolymerization of crotonic acid with other polymers can lead to hydrogel production.6,7 It has been widely reported that crotonic acid and its derivatives are mainly used as components of hair styling products, paints, insecticides, a softening agent for synthetic rubber, a coating resin and plasticizer.8–12 Recently, crotonic acid was suggested as a platform for the production of industrially important chemicals such as acrylic acid, n-butanol, 2-propylene, maleic anhydride and fumaric acid through chemical reactions such as metathesis, hydrogenation, decarboxylation and oxidation.2,13
Crotonic acid can be found in two forms by different arrangement of substituents at double bond which is trans-crotonic acid and cis-crotonic acid. In industrial production of crotonic acid, crotonaldehyde is oxidized to produce mainly trans-crotonic acid. trans-Crotonic acid is more stable and commercially available in the market. On the other hand, cis-crotonic acid is not usually produced in bulk because of its unstable structure.14
Current industrial crotonic acid produced through chemical synthesis involves many steps; from ethylene production by petroleum cracking, followed by oxidation of ethylene into acetaldehyde, aldol condensation of acetaldehyde into acetaldol, dehydration of acetaldol into crotonaldehyde and lastly oxidation of crotonaldehyde into crotonic acid.15 After all the complicated steps, the current yield of petroleum-based CA is only 30%.16 On the other hand, purification of CA in industry involves fractional distillation and crystallization from water in order to obtain pure crotonic acid. Highly contaminated effluent is formed during the crystallization process and this step also causes product loss.17 Overall, low yield of crotonic acid and environmental issue have been the shortcomings for CA production from petrochemical route.
There have been reports on biological crotonic acid production by transgenic cell from selective species such as Ralstonia eutropha, Escherichia coli, Corynebacterium glutamicum and Clostridium acetobutylicum.3 The method manipulated transgenic bacterial cell pathway via over expression of specific enzymes. Bio-based crotonic acid can be produced by altering the bacterial 2-oxoglutarate pathway with over expression of specific enzymes such as 2-hydroxyglutarate dehydrogenase, glutaconate-CoA transferase, hydroxyglutaryl-CoA dehydratase and glutaconyl-CoA decarboxylase. Other invention by Koch and Meurer (2012)18 introducing a recombinant cell with elevated activity of enzymes involved in 2-ketoglutarate pathway. Crotonic acid can be produced through bacterial fermentation of Corynebacterium glutamicum strain by altering the enzyme activity (CoA-transferase).
Van Walsem et al. (2012)13 reported on monomer production from genetically modified polyhydroxyalkanoate (PHA) producers; either plant or bacterial cells. The biomass containing PHA was heated in the presence of catalyst to release monomeric products. However the purity of crotonic acid produced was not reported. On the other hand, Mamat et al. (2014)16 has recently reported on alternative route for the production of crotonic acid, i.e. by pyrolysis of bacterial poly(3-hydroxybutyrate), PHB inclusions. This newly proposed bio-based crotonic acid production method is regarded advantageous over the current industrial production of crotonic acid as the material resource used is renewable, the method has less number of production steps and it contributes to the higher production yield. Furthermore, bio-based CA production method proposed by Mamat et al. (2014)16 is industrially applicable since the process needs no further crystallization step as the CA formed during pyrolysis is in the form of crystals. The overall yield recorded was 63.7% while the composition of trans- and cis-crotonic acid in pyrolyzates was only 51.7% and 2.8%, respectively. This has been the shortcoming of this method since the pyrolyzates contained other components such as 3-hydroxybutyric acid (3-HB), dimer, trimer and other impurities. This has led to the low purity of CA produced.
It is believed that pretreatment of PHA aimed at purifying the polymer prior to pyrolysis could contribute to the higher purity of crotonic acid produced. PHA can be purified either by chemical (chloroform, sodium hypochlorite, alkali digestion), biological (enzymatic digestion), mechanical (bead mill, high pressure homogenization) and physical (ultrasonication, osmotic shock, freezing) treatments. Mohammadi and colleague28 have recently developed a new method which involved the use of mild alkaline solution. It was reported that PHA purification by 0.05 M NaOH contributed to 96% purity of PHA. This result is comparable with conventional method of PHA purification using chloroform.
In this paper, we intend to demonstrate the production of high purity bio-based crotonic acid from bacterial PHB by introducing a mild alkaline pretreatment step prior to pyrolysis. PHB used in this study was produced from fermentation of heat-treated oil palm frond (OPF) juice by C. necator KCTC 2649. Mild NaOH treatment was conducted prior to pyrolysis as a pretreatment step in order to improve the purity of PHB and consequently, the purity of biocrotonic acid.
| Carbon source for fermentation | Cell dry mass (g L−1) | PHB concentration | |
|---|---|---|---|
| (%) | (g L−1) | ||
| Mixture of synthetic sugars | 11.9 | 40.4 ± 2.5 | 4.8 |
| Autoclaved OPF juice | 15.9 | 51.1 ± 1.5 | 8.2 |
| Filter-sterilized OPF juice | 16.7 | 49.1 ± 1.9 | 8.2 |
Biocrotonic acid was produced in glass tube oven by pyrolyzing the PHB samples. Pyrolyzates were collected and analyzed for their composition by GC-MS (Table 2). Pyrolyzate recovery and crotonic acid recovery yield were calculated gravimetrically according to the method by Mamat et al. (2014).16 The highest pyrolyzate recovery was recorded by chloroform-treated PHB (94%) followed by NaOH-treated PHB (84%) and PHB biomass (70%). Distinct observation was seen in crotonic acid recovery yield whereby NaOH-treated PHB showed the highest crotonic acid recovery yield at 80%, followed by chloroform-treated PHB and PHB biomass at 69% and 65%, respectively. As comparison, the recovery yield of crotonic acid from NaOH-treated PHB obtained herewith was 50% higher than that obtained from petroleum-based crotonic acid.16 Detailed composition of the pyrolyzates were determined by GC-MS, and it was shown that crotonic acid (cis and trans) purity increased to about 89% for NaOH-treated PHB compared with PHB biomass at 62%. Meanwhile, chloroform-treated PHB showed only slight increment (73%) compared with PHB biomass. The composition of pyrolyzates recorded by GC-MS is supported by 1H-NMR spectra (Fig. 3) which clearly show the formation of mainly trans-crotonic acid as shown by methyl signal at ∼1.9 ppm.10,21 Overall mass balance for pyrolysis of PHB biomass, NaOH-treated PHB and chloroform-treated PHB is shown in Fig. 4. Calculation for recovery yield is similar to that reported by Mamat et al. (2014).16
| Amount (%) | |||
|---|---|---|---|
| PHB biomass | Chloroform-treated PHB | NaOH-treated PHB | |
| Initial PHB purity | 75 | 99 | 92 |
| Pyrolyzate recovery | 70 | 94 | 84 |
| CA recovery yield | 65 | 69 | 80 |
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| GC-MS analysis | |||
| Component | |||
| trans-Crotonic acid | 57.1 ± 4.8 | 69.2 ± 0.5 | 86.6 ± 2.5 |
| cis-Crotonic acid | 5.0 ± 0.6 | 3.9 ± 0.4 | 1.9 ± 0.2 |
| Oligomer | 37.9 ± 5.4 | 26.9 ± 0.9 | 11.5 ± 2.7 |
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| Fig. 3 1H-NMR spectra of PHB pyrolyzates obtained from thermal degradation of PHB biomass, chloroform-treated PHB and NaOH-treated PHB. | ||
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| Fig. 4 Mass balance of pyrolysis process for crotonic acid production from (a) PHB biomass, (b) chloroform-treated PHB and (c) NaOH-treated PHB. All data are average of triplicate experiments. | ||
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| Fig. 5 TEM images of Cupriavidus necator KCTC 2649 cell (a) before and (b) after NaOH pretreatment. Arrow indicates the cell wall of Cupriavidus necator KCTC 2649 cell; G indicates PHA granule. | ||
It is interesting to note that even though chloroform-treated PHB had very high purity at 99%, this did not contribute to the high purity of biocrotonic acid produced. Therefore we concluded that the purity of pyrolysis starting material was not the sole reason for the high purity of biocrotonic acid produced. Detailed analysis showed that this observation can be related to thermal degradation pathway of alkaline-treated PHB. It has been reported that when PHB is treated in an alkaline solution at moderate temperature, PHB has high flexibility to form transient structure (6-membered ring state). This allows carboxylate anions which are formed during hydrolysis to accelerate β-elimination chain scission and subsequently producing crotonic acid and PHB with crotonyl-chain end.23 Our group has previously reported that PHB thermal degradation into crotonic acid can be accelerated in the presence of crotonyl chain-end through unzipping reaction.10,24 In order to check the possibility of crotonyl chain-end formation during NaOH pretreatment, FTIR (Fourier transform infrared spectroscopy) analysis was conducted. It was evident from the FTIR spectrum of NaOH-treated PHB sample (Fig. 6) that a strong absorption was found at 1600–1660 cm−1, indicating the C
C stretching. This signal was not observed in chloroform-treated PHB spectrum. From this result, it was confirmed that crotonyl-chain end was present in NaOH-treated PHB and it accelerated the pyrolysis of NaOH-treated PHB into biocrotonic acid. On the other hand, FTIR spectrum of NaOH-treated PHB also showed a more intense signal at 3300 cm−1, indicating the abundance of hydroxyl group forming during hydrolysis. Yu & Marchessault (2000)25 reported that hydrolysis of PHB occurs in NaOH solution and the reaction is heterogeneous and non-random.
Another interesting finding from this research was selective formation of trans-biocrotonic acid. Our group has reported earlier that selective formation of trans-crotonic acid can be accelerated in the presence of metallic compounds.24 The presence of alkali earth compounds such as Na, Ca and Mg assisted in catalytic thermal degradation of PHB.10,24,26,27 In our study, elemental analysis of all the three PHB samples by Atomic Absorption Spectrometry (AAS) showed that NaOH-treated PHB had the highest Na content at 140 ppm, which is 40% higher compared to those in chloroform-treated PHB and PHB biomass. Higher Na content in NaOH-treated sample could be contributed by the replacement of sodium ions at the end of PHB carboxylic chain-end during treatment in alkaline solution. The presence of Na is believed to promote NaOH-treated PHB degradation into trans-crotonic acid. Kim et al. (2008)27 specifically mentioned that Na compound accelerated random chain scission of PHB by cis-elimination to produce crotonic acid.
Additional explanation to the higher biocrotonic acid recovery yield and purity was due to the low molar mass of NaOH-treated PHB. The use of low molar mass PHB may assist in rapid degradation of PHB into crotonic acid. Previous study reported that NaOH pretreatment caused hydrolysis of PHB.25 Mohammadi et al. (2012b)28 also reported a marked reduction in molar mass of PHA after treatment in alkaline solution. PHB molar mass of treated samples is shown in Table 3 and it is seen that NaOH-treated PHB had Mw of 510 kDa compared to chloroform-treated PHB which had Mw of 860 kDa. Since NaOH-treated PHB has lower molar mass, this is another reason for higher biocrotonic acid formation from NaOH-treated PHB compared to chloroform-treated PHB.
| Sample | Mn (kDa) | Mw (kDa) | Mw/Mn |
|---|---|---|---|
| a Mw: weight average molar mass, Mn: number average molar mass, Mw/Mn: polydispersity index. | |||
| PHB biomass | 1100 | 3330 | 1.21 |
| Chloroform-treated PHB | 420 | 860 | 2.05 |
| NaOH-treated PHB | 220 | 510 | 2.32 |
The overall findings from this research showed that there was interaction between pretreatment method and pyrolysis of PHB for biocrotonic acid production. Despite of the higher purity starting material obtained from chloroform treatment, it did not contribute to the high formation of biocrotonic acid from PHB. Scheme 1 summarizes the differences between chloroform-treated and NaOH-treated PHB, which led to the formation of biocrotonic acid.
000×g for 10 min at 4 °C in a Sorvall Legend RT+ Centrifuge and lyophilized using freeze-dryer. The cells were then ground and stored at −20 °C prior to storage.22
000×g for 20 min at 4 °C in a Sorvall Legend RT+ Centrifuge. Purification process was carried out by adding 1% (v/v) of ethanol (96%, Fisher, analytical grade) to the pellet and incubated at 30 °C with an agitation speed of 200 rpm for 3 h. The washed pellet was then centrifuged at 15
000×g for 10 min at 4 °C. Finally, the pellet was harvested and resuspended in distilled water for further washing and centrifuged at 15
000×g for 10 min at 4 °C prior to freeze-drying.22 NaOH-treated PHB cells were then used for the production of biocrotonic acid. PHB extracted by chloroform was used as control sample.
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15 (% v/v)]. Organic layer containing reaction products was separated, dried over sodium sulphite (Na2SO), and analyzed by GC according to the standard method, with benzoic acid as an internal standard.30| This journal is © The Royal Society of Chemistry 2015 |