P. Tamilarasan and
S. Ramaprabhu*
Alternative Energy and Nanotechnology Laboratory (AENL), Nano Functional Materials Technology Centre (NFMTC), Department of Physics, Indian Institute of Technology Madras, Chennai, 600036, India. E-mail: ramp@iitm.ac.in
First published on 3rd March 2015
This study aims at the efficient conversion of CO2 to formic acid using a proton exchange membrane cell by selective functionalization of a cathode catalyst support. We chose polymerized ionic liquid (PIL) as the surface functional moiety, since CO2 has good solubility in it. A multiwalled carbon nanotube (MWNTs) surface was functionalized with PIL and used as a cathode catalyst support. This novel catalyst support shows extremely good affinity towards CO2 and facilitates better dispersion of catalyst nanoparticles. Catalytic nanoparticles were decorated over the catalyst supports by a microwave assisted polyol reduction method, which gives better dispersion of finer particles on PIL functionalized MWNTs compared to pure MWNTs. The protonation of CO2 to formic acid has been studied in a polymer electrolyte membrane (PEM) CO2 conversion cell with synthesized catalysts. The cells were tested under continuous and discontinuous CO2 supply, where PIL functionalized MWNTs show a better formic acid formation rate than the pure support under identical experimental conditions, due to the improved interaction between the catalyst support and CO2 molecules.
The advantage of polymer electrolyte membranes (PEM) is well recognized in fuel cells. The reverse action of fuel cell can be employed for protonation of CO2 to fuels, which has an advantage in prevention of products from re-oxidation. Several studies on PEM cell based electrochemical conversion of CO2 into useful hydrocarbons have been reported.4,5 Delacourt et al. have fabricated and evaluated various configurations of PEM CO2 conversion cells.6 In addition, the product distribution is narrow and can be tuned by the altering the surface chemistry and applied potential in potentiostatic mode. The continuous electrochemical conversion of CO2 into formate using PEM cell has been reported, where lead or tin plates were used as cathode, individually.7,8 Narayanan et al., has reported a PEM cell based electrochemical system with alkaline and alkali ion transport membrane, for carbon dioxide conversion into formates.5
The technological advantages of supported nanoparticles have been well realized in electrochemical applications.9,10 Catalyst supports have been chosen based on their surface area, anchoring sites and electrical conductivity and their favorability in the specified catalytic reaction. Multiwalled carbon nanotubes (MWNTs) provide an improved nanoscale 3D architecture due to their randomly entangled 1D structure, which allows a better three-phase contact between electrode, electrolyte and reactant.11 In addition, the honeycomb lattice allows wide variety of covalent or non-covalent surface functionalization and to tune the local surface chemistry.12
According to the rate law of chemical reaction, the local CO2 concentration is one of the factors governing the conversion rate. Inclusion of functional moieties on MWNTs surface is a possible way to improve local CO2 concentration without increasing gas pressure.13,14 It is reported that CO2 has good solubility in imidazolium based ionic liquids (IL).15,16 In addition, CO2 forms a weak complex with imidazolium cations through the nitrogen sites.17 This suggests a good and reversible interaction between imidazolium based ionic liquid and CO2 molecules. It is also observed a strong correlation between the local surface chemistry of electrode and the overpotential necessary to drive the reduction. Ionic liquid cation forms weak complex with the charged intermediate and stabilizes them, which leads to a positive shift in the reduction potential.17
It is reported that the polymerized ionic liquids (PIL) have even higher CO2 sorption capacity along with faster sorption/desorption rates than monomers.18,19 Recently, we have studied the influence of IL or PIL functionalization on CO2 adsorption properties of graphene, which shows that PIL functionalization improves the CO2 adsorption capacity and energy.20,21 Based on this property, we could demonstrate the higher CO2 conversion rate with PIL functionalized catalyst supports in our recent study.22 Here, PIL functionalization improves the localized CO2 (reactant) concentration, which reduces the hydrogen generation. Thus, the rate of CO2 electro-reduction is increased by effective utilization of produced protons.17 Recently, Aeshala et al., have observed improved hydrogenation of CO2 along with 50% less H2 generation, if the anchoring functional groups are introduced at the three phase boundary.23
Generally, H2 dissociation ability of noble metal catalysts (Pt, Ru and Rh) have been well realized in PEM fuel cells and PEM water splitting cell, which can be used for CO2 protonation as well. Although Pt has low HCOOH formation efficiency, we chose it in order to highlight the advantage of PIL functionalization.24 Moreover, Pt shows the high effective barrier (1.56 eV) for formic acid dehydrogenation compared with Pd (0.76 eV) and Ni (1.03 eV), which may prevent the produced formic acid from catalytic dissociation.25
In this report, we have demonstrated the potential advantages of surface functionalization of cathode catalyst support (MWNTs) with PIL moieties in CO2 conversion applications. Here, we take advantage of the benefits that CO2 is highly soluble in ionic liquid and PIL functionalized MWNTs as catalyst support to develop a novel, task-specific catalyst support for CO2 conversion. To the best of our knowledge, this is the first report on PIL functionalized MWNTs as catalyst support for CO2 conversion applications.
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Fig. 1 FESEM images of (a) MWNTs, (b) Pt/MWNTs, (c) Pt/MWNTs–PIL and TEM images of (d) MWNTs, (e) Pt/MWNTs and (f) Pt/MWNTs–PIL (insets: respective high magnification images). |
We found a great degree of agglomeration of Pt nanoparticles on the surface of MWNTs (Fig. 1(b)) due to the rapid reduction of metal ions by microwave. Purified MWNTs has fewer amounts of surface anchoring sites, such as functional groups and structural defects. Since the density of anchoring and nucleation sites is less, the particles are nucleated at very few sites and results in bigger particle size. Moreover, the grown particles may not be anchored with enough energy, which leads to a great degree of agglomeration. It is observed that the particles are highly distributed over MWNTs–PIL support compared to pure MWNTs. The PIL functionalization offers a uniform distribution of surface anchoring/nucleation sites, which leads to a better dispersion of fine nanoparticles. The inset in Fig. 1(f) clearly displays that the particle size is less than 5 nm along with highly uniform distribution.
The relative intensities of anti-symmetric and symmetric CH2 vibrations at 2922 and 2853 cm−1 of MWNTs–PIL is quite prominent than that of MWNTs. This may be attributed to the presence of PIL on the surface of MWNTs. Moreover, C
N stretching (1750 cm−1) and imidazolium ring stretching vibrations (1584 cm−1) have born upon PIL functionalization. It is notable that the peaks corresponding to PIL appears even after Pt decoration. This confirms that PIL moieties are unaffected even after strong microwave irradiation and repeated washing.30
A typical working electrode was prepared by drop casting catalyst on glassy carbon electrode. Briefly, 1 mg of catalyst was dispersed in 0.25 ml of 0.5 wt% Nafion + isopropanol solution by ultrasonication. The slurry, containing 20 μg (52 μg cm−2 Pt loading) catalysts, was drop casted on glassy carbon electrode (0.076 cm2). The cyclic voltammetry was experimented at 50 mV s−1 scan rate (Fig. 5). The electrochemical oxidation peak in the forward scan, located between −0.2 to 0.2 V (inset in Fig. 5) can be assigned to hydrogen desorption from Pt surfaces, which clearly suggests that PIL functionalization improves the electrochemically active surface area. This can be attributed to the high physical/electrochemical surface area of Pt nanoparticles due to the reduced particle size as suggested by X-ray diffraction pattern.
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Fig. 5 Cyclic voltammogram of Pt/MWNTs and Pt/MWNTs–PIL electrode. Electrolyte: 1 M H2SO4, reference electrode: saturated Ag/AgCl electrode. |
The electrocatalytic reduction behaviour of CO2 on Pt/MWNTs and Pt/MWNTs–PIL electrode with CO2 saturated 0.5 M KHCO3 was evaluated by half cell measurement using cyclic voltammetry (Fig. 6) at 50 mV s−1 scan rate. Here, the glassy carbon electrode was modified with the electrocatalyst and used as a working electrode in three electrode measurement system. We observed the reduction signals at −0.62 and −0.48 V with respect to standard hydrogen electrode (SHE) for Pt/MWNTs, which can be assigned to the formation of HCOOH and HCHO, respectively, in good agreement with the existing literature.24,32 Similar reduction potentials were reported by Lu et al., for Pd–MWNTs system.33 Moreover, the peak current is significantly improved upon PIL functionalization due to the accumulation of CO2 at the conversion site, as we observed in our previous study.22
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Fig. 6 Cyclic voltammogram of CO2 reduction on Pt/MWNTs and Pt/MWNTs–PIL electrode. Electrolyte: CO2 saturated 0.5 M KHCO3, reference electrode: saturated Ag/AgCl electrode. |
It has to be noted that Pt/MWNTs–PIL shows a slight positive shift in reduction peak at −0.6 V, which may be attributed to the local PIL moieties. Haan et al. have reported that the reduction potential of CO2 on platinum surface shifts positively in ionic liquids medium.34 Here, IL moieties stabilize the charged intermediates and shifts the potential of rate-limiting step to more positive potentials.17,35
In addition, we observed a peak around −0.4 V in the forward scan, which is strengthened upon PIL functionalization. This may be assigned to the electrosorption of reduced CO2 (*CO2 radical) on catalyst.36 However, it needs further investigation to confirm the claim. It is also important to note that the double layer contribution with Pt/MWNTs–PIL is slightly higher than Pt/MWNTs. The surface roughness of the catalyst support is increased upon PIL functionalization, which leads to higher ion (K+ or H+) adsorption through double layer formation. It has to be pointed out here that the mass transfer behaviour will be different in half-cell and full-cell measurements. Here, electrons, protons and CO2 are readily available for reaction. But in full-cell measurement, electrons and protons must be produces from water at anode and transported to cathode. This leads to additional potential for electroreduction of CO2 into formic acid.
Conclusively, the improvement may be attributed to three major reasons:
(1) The better dispersion of Pt nanoparticles, which increases the physical/electrochemical surface area of Pt and thus the activity.
(2) The high affinity of PIL functionalities towards CO2, which increases the amount of CO2 in contact with the electrocatalyst and significantly increases conversion rate.
(3) The formation of charged intermediates or complexes with adsorbed CO2 at the ionic liquid (particularly with imidazolium) sites during the rate-determining step may assist the effective reduction of carbon dioxide.
In a typical experiment, a positive potential was applied to the anode with respect to cathode. The cathode reservoir solution was sampled after 90 min and analyzed by FTIR spectroscopy, in order to confirm the formation of hydrocarbon molecule (Fig. 7). The traditional stretching and bending vibrations of –OH group occur in all samples at around 3300 cm−1 and ∼1650 cm−1, respectively, from the base fluid. The asymmetric stretching vibrations of CO2 molecule occurs at 2345 cm−1 in the spectra of CO2 saturated deionized water. In addition, the weak signals of symmetric and asymmetric stretching vibrations of C–H group are also found at 2926 and 2853 cm−1, due to the trace amount of carbonic acid generally present in carbonated water. The stretching vibrations of C–H group are strengthened upon hydrogenation of CO2, which confirms the formation of hydrocarbon. Moreover, the signal corresponding to molecular CO2 (∼2330 cm−1) has been weakened after 30 min of reaction, since CO2 is converted into hydrocarbon.29 Thus the conversion product was confirmed to be a hydrocarbon.
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Fig. 7 FTIR spectrum of pure DI water, CO2 saturated DI water and cathode reservoir solution (after 90 min of reaction). |
Further, the cathode reservoir solution samples were analyzed by UV-Vis spectrophotometer in order to determine the hydrocarbon molecule. The optical spectrum shows a peak with maxima between 230–240 nm, which matches well with commercial formic acid and is in good agreement with literature (Fig. 8).5,22 Hence, spectrophotometer was calibrated using commercial formic acid by serial dilution method and employed for quantitative analysis of formic acid production, where CO2 saturated deionized water was used as reference. The optical absorption spectra were fitted to Gaussian function after baseline correction and the peak height was considered for formic acid concentration determination.
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Fig. 8 Typical optical absorption spectra of cathode reservoir solution (recorded with Pt/MWNTs cathode in DF mode after 90 min reaction). |
The electrochemical analysis reveals that the CO2 hydrogenation potential is −0.6 V vs. SHE to produce formic acid, while theoretical water electrolysis potential is +1.23 V vs. SHE. The fabricated PEM CO2 conversion cell mimics a conventional PEM fuel cell, which works in the reverse principle of them. Hence, the required potential to split water at anode and transfer protons and electrons to cathode in the present case is expected to be higher than +1.23 V vs. SHE. Here, the cell potential is caused by the possible overpotentials only, which may arise from several factors, including resistance, diffusion and concentration.38 Hence, we optimised the applied cell potential by determining conversion rates at various potential in discontinuous flow mode, while all other parameters are unchanged (Fig. 9). The conversion rate at various cell potential in discontinuous flow mode is presented in Fig. 10, which shows that the formic acid formation rate is maximum at +2.1 V w.r.t. cathode (i.e. +1.5 V vs. SHE). We observed no significant change in efficiency at higher potentials. Hence, +1.5 V potential was potentiostatically applied to anode w.r.t. cathode, in such a way that the total cell potential become +2.1 V. Pt/MWNTs–PIL also shows nearly similar trend with potential except the higher conversion rate.
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Fig. 9 Determination of working potential of PEM CO2 conversion cell by discontinuous flow mode with 60 min conversion time per each data. |
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Fig. 10 Electrochemical formic acid (FA) formation from CO2 on Pt/MWNTs and Pt/MWNTs–PIL cathode PEM cell in discontinuous flow (DF) mode. |
In a typical CO2 conversion experiment, the cell was activated by increasing the cell potential from 1.9 to 2.2 V by 0.1 V step, with a 15 min step-width, where both reservoirs were filled with DI water. This is analogous to the activation step in fuel cell. In all experiments, 2.1 V positive potential was applied to the cell continuously to the anode side of the cell with respect to cathode in order to split water into protons, electrons and gaseous oxygen at anode as given in eqn (1).
2H2O → 4H+ + 4e− + O2 | (1) |
The produced protons were transferred to cathode side of the cell through the Nafion membrane. Protons and electrons react with dissolved CO2 molecules on the surface of catalyst and produce formic acid, which is a competing reaction of hydrogen production. In order to limit the product distribution, the cell was powered in potentiostatic mode.
H+ + e− → Had | (2a) |
CO2 + Had → HCOOad | (2b) |
HCOOad + Had → HCOOH | (2c) |
Had + Had → H2 | (2d) |
We believe that electroreduction of CO2 into formic acid is a three step process as given in eqn (2).22,37 In the first step (eqn (2a)), a proton is adsorbed on the surface of Pt catalyst along with an electron and forms adsorbed hydrogen atom (Had). In the second step (eqn (2b)), CO2 molecules interact with the adsorbed hydrogen (Had) at the three-phase boundary and form an adsorbed formate radical (HCOOad). In the third step (eqn (2c)), adsorbed formate radical takes another Had to produce formic acid molecules and is desorbed from the conversion site.37 Conclusively, 2 protons and 2 electrons convert a CO2 molecule to formic acid. Nevertheless, production of H2 molecule from recombination of two Had is also a possible competing reaction, which is similar to the reverse action of hydrogen – spill – over on catalyst surfaces. Finally, dissolved formic acid in deionised water at cathode reservoir was sampled at certain time interval and analysed by spectrophotometric techniques.5
The final product of cathode reservoir shows the formic acid concentration as 24 ± 2 mM for Pt/MWNTs–PIL cathode, while it is 14 ± 2 mM for Pt/MWNTs after 150 min reaction in discontinuous flow mode (Fig. 10). Fig. 10 clearly suggests that the PIL functionalization increases the hydrocarbon production, which can be attributed to the good affinity of cathode material towards CO2 molecules. A similar improvement has been observed in literature in CO2 reduction in IL medium at lower overpotential.17,35 In addition, the reduced particle size of Pt nanoparticles on MWNTs–PIL support significantly increases the physical and electrochemical surface area, which significantly increases the rate of reaction. The curves tent to saturate due to the continuously decreasing CO2 concentration in the cathode solution.
These PIL functionalized catalyst supports will be promising in CO2 conversion devices due to their good selectivity towards CO2, where such devices can directly capture CO2 from atmosphere and convert to fuels at ambient conditions. Furthermore, these devices will allow us to tune the experimental conditions and active catalyst to obtain selective hydrocarbon product with high efficiency.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra03002a |
This journal is © The Royal Society of Chemistry 2015 |