Zhaobo Lia,
Lujie Songb,
Xiangyu Huanga,
Hongsheng Wangc,
Huili Shaoa,
Minkai Xieb,
Yuemin Xu*b and
Yaopeng Zhang*a
aState Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Materials Science and Engineering, Donghua University, Shanghai 201620, P. R. China. E-mail: zyp@dhu.edu.cn; Fax: +86-21-67792955; Tel: +86-21-67792954
bDepartment of Urology, Shanghai Jiao Tong University Affiliated Sixth People's Hospital, Shanghai 200233, P. R. China
cCollege of Chemistry, Chemical Engineering and Biotechnology, Donghua University, Shanghai 201620, P. R. China
First published on 29th January 2015
Regenerated silk fibroin (RSF) scaffolds electrospun from aqueous solutions have great potential for tissue engineering. However, the traditional RSF mats are weak and limit the applications. A bladder acellular matrix graft (BAMG), a tough natural material, was used as an electrospinning substrate to toughen the RSF scaffolds. Compared with bare RSF scaffolds, the composite scaffolds with breaking energies ranging from 458 to 970 J kg−1 show significantly improved tensile properties and suture retention strength, which may satisfy the requirements for implantation. Vascular endothelial growth factor (VEGF) was encapsulated in the RSF/BAMG composite scaffolds by means of blend and coaxially electrospinning to promote the ability of vasculogenesis and angiogenesis. Transmission electron microscope (TEM) images show that the coaxially electrospun fibers had a core–sheath structure. An ELISA assay measurement indicates that VEGF can be released for more than 16 days. The samples annealed in water vapor exhibit higher release profiles than those immersed in ethanol. An in vitro assay indicates that VEGF loaded scaffolds evidently induced the attachment and proliferation of porcine iliac endothelial cells (PIECs) compared with those without VEGF. Moreover, the VEGF remained bioactive for up to 7 days. Thus the VEGF loaded composite scaffolds could be a promising candidate for tissue engineering applications.
Silkworm silk from Bombyx mori has been used as suture for centuries.9 During decades of investigation, silk has effectively proven to be a useful biomaterial in many clinical applications due to its good properties, such as environmental stability, biocompatibility, anti-bacterial property, tailorable biodegradability, good oxygen/water vapor permeability and low inflammatory response.10–13 Therefore, electrospun regenerated silk fibroin (RSF) fibers have been investigated widely for their potential applications as TE scaffolds.14–16 However, most electrospun RSF scaffolds are prepared from organic solvents such as formic acid,17–19 hexafluoroisopropanol (HFIP)20–22 and hexafluoroacetone (HFA),23 which are toxic and unfriendly to humans and environment. The residual solvents in the scaffolds are also very likely harmful. Therefore, our group and other researchers have used water as solvent to prepare electrospun RSF scaffolds instead of the organic ones.11,16,24–29 However, the scaffolds from aqueous solutions exhibit poorer mechanical properties than those from organic solutions. In addition, people have adopted post-treatment to reinforce the scaffolds, such as immersing in organic solvents,24,30,31 extension,11,18,32 annealing in water vapor20,33,34 or adding some reinforcing agents.16,18 However, the post-treated RSF scaffolds in wet state still do not have perfect toughness to be sutured with living tissues such as urethra or bladder.11 Since bladder acellular matrix graft (BAMG) possesses good physicochemical properties, mechanical reliability and biocompatibility, it has been already used in urethral reconstruction,35–39 penile reconstruction,40 myocardial repair,41 esophageal repair42 and fascial tissue reconstruction.43 In this study, we electrospun RSF aqueous solutions on a substrate of BAMG to fabricate composite scaffolds with enhanced mechanical properties. Different post-treatment methods were also applied to induce the conformation transition of RSF.
The vascularization of damaged tissues plays an essential role in the success of tissue regenerating because of vessels providing the construct not only with nutriments in blood, but also with endothelial progenitor cells.44,45 Vascular endothelial growth factor (VEGF) is essential for tissue vasculogenesis and angiogenesis. It also regulates the endothelial cells proliferation, migration and survival to promote the formation of new blood vessels. Because of its short half-life time and rapid clearance, VEGF should be specially delivered and released under control in TE scaffolds to avoid the initial burst release in applications.46,47
In this paper, VEGF was encapsulated into RSF fiber by blend and coaxial electrospinning to promote tissue vasculogenesis and angiogenesis, which is important for tissue reconstruction in urethral substitution, myocardial and esophageal repair etc. Therefore, porcine iliac endothelial cells (PIECs) were chosen to characterize the bioactivity of released VEGF. For the blend electrospun fiber, VEGF was well dispersed in RSF. For the coaxially electrospun fiber, it had a core–sheath structure with VEGF–bovine serum albumin (BSA) core and RSF sheath. Due to the water-soluble property of as spun RSF scaffolds and controlled release of VEGF, we adopted different strategies to post-treat the composite scaffolds. The morphology, mechanical properties and drug release behaviours of the composite scaffolds with different structures and post-treatments history were investigated. The biocompatibility of the composite scaffolds with PIECs in vitro was also demonstrated.
000 ± 2000 D were purchased from Yuanju Co., Ltd (Shanghai, China). BAMG was obtained from sacrificed pigs as previously reported,38 and the detailed preparation of BAMG can be found in ESI.† BSA was purchased from Sigma-Aldrich Trading Co. Ltd (Shanghai, China). VEGF, trypsin, Dulbecco Modified Eagle's Medium (DMEM) and penicillin–streptomycin were obtained from Gibco Life Technologies Co., USA. Human VEGF ELISA kit was purchased from Raybiotech, Inc. 3-(4,5-Dimethylthiazol-2-yl)-2,5-diphenyl tetrazolium bromide (MTT) was purchased from Sigma-Aldrich, USA. PIECs (Porcine iliac artery endothelial cell line used in this experiment) were obtained from institute of biochemistry and cell biology (Chinese Academy of Sciences, China). All other chemicals of analytical grade were purchased from Sinopharm Chemical Reagent Co. Ltd. (Shanghai, China).
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| Fig. 1 Schematic drawing of (a) coaxial and (b) blend electrospinning of (c) RSF/BAMG composite scaffolds from aqueous solutions. | ||
In the further post-treatment process, the as-spun scaffolds were immersed in 90% (v/v) ethanol for 30 min or annealed in water vapor at 37 °C and 90% relative humidity for 36 h to induce the conformation transition of RSF.20,48 The two methods are environmentally friendly and effective to keep VEGF active. The samples were then dried in air and stored at −20 °C for further study.
| Sample code | Post-treatments | VEGF loaded | ||
|---|---|---|---|---|
| EI | Wva | |||
| a Ble: RSF aqueous solution (33 wt%) for blend electrospinning. Coa: RSF aqueous solution (39 wt%) for coaxial electrospinning. EI: immersion in 90% (v/v) ethanol for 30 min. Wva: water vapor annealing at 37 °C and 90% relative humidity for 36 h. ✓: applied. —: not applied. | ||||
| BAMG | — | — | — | |
| Bare RSF scaffolds (without BAMG) | Ble-EI | ✓ | — | — |
| Ble-Wva | — | ✓ | — | |
| Coa-EI | ✓ | — | — | |
| Coa-Wva | — | ✓ | — | |
| Ble-EI-VEGF | ✓ | — | ✓ | |
| Ble-Wva-VEGF | — | ✓ | ✓ | |
| Coa-EI-VEGF | ✓ | — | ✓ | |
| Coa-Wva-VEGF | — | ✓ | ✓ | |
| Composite scaffolds (with BAMG) | Ble-Com-EI | ✓ | — | — |
| Ble-Com-Wva | — | ✓ | — | |
| Coa-Com-EI | ✓ | — | — | |
| Coa-Com-Wva | — | ✓ | — | |
| Negative groups | Coverslips | — | — | — |
| TCPs | — | — | — | |
Since silk scaffolds could be fully saturated by immersing in water for more than 10 min,50 all the samples tested in wet state were soaked beforehand in simulated body fluid (SBF) for 30 min to achieve equilibrium.
The spreading morphology of PIECs cultured on the scaffolds was also examined by SEM (JEOL JSM-5600LV, Japan). Each group was seeded with PIECs at a density of 8 × 103 cells per well and incubated for 3 days. Afterwards, the samples were rinsed twice with PBS, fixed with 2.5% glutaraldehyde for 2 h at 4 °C, dehydrated in a graded series of ethanol (30, 50, 70, 80, 90, 95, and 100%). Finally, the dry samples were sputtered with gold and examined.
Moreover, cytoskeletal structure of PIECs cultured on the scaffolds for 3 days was observed using a SP-5 II (LEIKA Co., Germany) laser scanning confocal microscope (LSCM). PIECs were fixed for 2 h with 4% paraformaldehyde at 4 °C, washed by PBS 3 times, and incubated in 0.1% (v/v) Triton-X 100 (Sigma Aldrich) and 1% (v/v) BSA for 5 and 30 min, respectively. Thereafter, samples were stained with Rhodamine labeled phalloidin (1
:
200) for 20 min. Subsequently, samples were thoroughly washed with PBS and examined. In order to obtain the 3D distribution and spreading morphology of the cells, a stack of images were acquired in the z dimension of successive slices and dealt with Imaris 6.2 software (Bitplane Co., Switzerland).
As shown in Fig. 3, TEM images show that the blend electrospun fiber (Fig. 3a) was solid, while there was bubble structure between core and sheath layers for the coaxially electrospun fiber with different flow rates of core and sheath spinning dopes (Fig. 3b–e). There might be two reasons for the bubble structure. Since the coaxial electrospinning process is very fast and the water content in the core spinning dope is high, BSA–VEGF solution in the core might not volatilize thoroughly. The residual solution might dissolve some RSF sheath and volatilize to the bubbles at a high temperature resulted from the electron beam on the fiber. The bubble structure (Fig. 3c–e) also occurred more apparent due to more residual water in the core in the case of the core/sheath flow rates of 0.6/1.8 mL h−1. Since the extending irradiation time of the electron beam on the fiber may result in the raise of the temperature, the water volatilization in the core may make the bubbles (Fig. 3c–e) expand at the different positions of the coaxial fiber. The bubble structure might be also attributed to the degrading effects of the high energy electron beam on the fiber. However, as we can see from Fig. 3a, the blend electrospun fiber did not have the bubble structure at the same voltage as used in the TEM observation for the coaxial fiber. So we thought that the water volatilization in the core was more reasonable for the bubble structure formation than the degrading effects of the electron beam.
It can be found from Fig. 4B that the breaking strength of Ble-Wva (curve a) and Ble-EI (curve c) was higher than those of Coa-Wva (curve b) and Coa-EI (curve d) in dry state, respectively. This indicates that the blend electrospun scaffolds were stronger than the coaxial samples. The principle could also be found from the composite scaffolds shown in Fig. 4C, which was attributed to the different structures of the blend and coaxially electrospun fibers shown in Fig. 3. The blend electrospun fibers were solid (Fig. 3a), while the coaxial fibers were made up of hollow core and solid sheath (Fig. 3b). It was also known from Fig. 4B that the breaking strengths of the blend and coaxially electrospun RSF scaffolds annealed in water vapor of (Ble-Wva, curve a; Coa-Wva, curve b) were higher than those immersed in ethanol (Ble-EI, curve c; Coa-EI, curve d), respectively. Fig. 4C and D show the similar results for the composite scaffolds in dry and wet states. Analysis of Fourier Transform infrared (FTIR) spectra of different RSF scaffolds (Fig. S1†) show that both water vapor annealing and immersion in ethanol could promote the structure of RSF transforming from α-helix/random coil (1536 cm−1, 1545 cm−1) to β-sheet (1515 cm−1, 1623 cm−1), which related to the crystallization of RSF. The RSF scaffolds annealed in water vapor possess higher content of β-sheet than the scaffolds immersed in ethanol (Table S2†). Since the molecular size of water is much smaller than ethanol, it is much easier for the water to enter the matrix of RSF molecules, break the intra-molecular H-bonds (α-helix) and form the inter-molecular H-bonds (β-sheet) of RSF. The higher post-treatment temperature (37 °C) and longer post-treatment time (36 h) in the water vapor annealing process also accelerate the conformation transition of RSF from α-helix/random coil to β-sheet.34,52 Wide angle X-ray diffraction (WAXD) results (Fig. S2†) shows that the two post-treatments could improve the crystallinity of the RSF scaffolds. Compared with immersion in ethanol (c and d), water vapor annealing significantly improved the crystallinity of the RSF scaffolds (e and f), which were important to the mechanical properties. The crystallinity of the RSF scaffolds agreed with the analysis of β-sheet results. Thus, it was concluded that water vapor annealing was a better post-treatment than immersion in ethanol, because water vapor annealing was a mild strategy to enhance the mechanical properties.20,34
From Fig. 4C and D, we can see that the breaking strength of composite scaffolds in wet state ranges from 2.6 to 3.9 MPa, while the dry counterparts exhibit a breaking strength ranging from 10.2 to 14.4 MPa. In the meantime, the elongation at break in wet state was much higher than that in dry state, which ranged from 48.2% to 58.2%. Regardless of the dry or wet state during testing, the strength of the blend electrospun scaffolds was higher than that of the coaxially electrospun scaffolds post-treated at the same condition. Because the structures between the blend and coaxially electrospun fibers were different, the bubble structure shown in Fig. 3b may weaken the coaxially electrospun fibers.
Park et al.20 electrospun non-woven matrices from RSF/1,1,1,3,3,3-hexafluoro-2-propanol (HFIP) solution. The methanol-immersed and water vapor annealed RSF scaffolds showed breaking strength of 2.6 and 4.6 MPa, and elongation at break of 8.5% and 4.4%, respectively. Pan16 adopted deionized water as solvent and added multiwalled carbon nanotubes (MWNTs) to fabricate the reinforced electrospun SF mats with a breaking strength and a elongation at break of 3.5 MPa and 2.5%, respectively. Sheida53 made a hybrid scaffolds of SF/poly(lactide-co-glycolic acid) (PLGA) with a breaking strength and an elongation at break of 1.85 MPa and 15.2%, respectively. Fan11 electrospun RSF mats from RSF aqueous solution with a breaking strength of 8.6 MPa and an elongation of 4.6% after stretching and immersion in ethanol. Jiang54 fabricated RSF scaffolds with aligned electrospun fibers in multiple layers. The breaking strength and elongation at break of the scaffolds were 7.6 MPa and 3.2% after immersion in ethanol. However, all the scaffolds mentioned above are weaker than our RSF/BAMG composite scaffolds.
Liu55 used RSF/CaCl2/formic acid solution to electrospin nanofibers scaffolds. After ethanol treatment, the breaking strength and elongation at break of the scaffolds were 11.15 MPa and 7.66% in dry state, and 3.32 MPa and 174.0% in wet state, respectively. Although their mechanical properties were close to our RSF/BAMG composite scaffolds, the residual organic solvent in the scaffolds might be unfriendly to the cells in tissue. Gandhi18 electrospun scaffolds with RSF/formic acid/single walled carbon nanotubes (CNT) solution. After methanol and stretching post-treatment, it shows that the breaking strength and elongation at break were 44.5 MPa and 1.2%, respectively. The brittle characteristics make it hard to suture with tissue despite of the high breaking strength. Moreover, there was still residual organic solvent in the scaffolds.
| Sample code | Suture retention (N) | |
|---|---|---|
| Dry state | Wet state | |
| a b1: the suture retention strength of blend electrospun scaffolds immersed in ethanol. b2: the suture retention strength of blend electrospun scaffolds annealed in water vapor. c1: the suture retention strength of coaxially electrospun scaffolds immersed in ethanol. c2: the suture retention strength of coaxially electrospun scaffolds annealed in water vapor. **: Comparisons between the same kind of post-treated group, p-value < 0.01. | ||
| BAMG | 1.4 ± 0.1 | 1.1 ± 0.1 |
| Ble-EI | 1.2 ± 0.2b1 | — |
| Ble-Wva | 1.3 ± 0.3b2 | — |
| Coa-EI | 1.0 ± 0.2c1 | — |
| Coa-Wva | 1.1 ± 0.2c2 | — |
| Ble-Com-EI | 4.4 ± 1.4b1** | 2.1 ± 0.5b1** |
| Ble-Com-Wva | 4.5 ± 1.0b2** | 2.3 ± 0.4b2** |
| Coa-Com-EI | 4.1 ± 0.9c1** | 2.0 ± 0.3c1** |
| Coa-Com-Wva | 4.3 ± 0.9c2** | 2.0 ± 0.3c2** |
In dry state, the BAMG showed suture retention strength of 1.4 ± 0.1 N, while the pure RSF scaffolds exhibited a little bit lower suture retention strength ranging from 1.0 to 1.2 N according to different post-treatment methods. Although the tensile strength of the BAMG was good, its suture retention strength was close to those of RSF scaffolds due to the thickness of only 30 ± 10 μm, which was 3 times thinner than RSF scaffolds. Compared with RSF scaffolds, the thickness of the composite scaffolds was increased by about 30 μm while their suture retention strength was increased a lot from 4.1 to 4.5 N. For both the RSF and composite scaffolds, the suture retention strength of blend electrospun scaffolds was higher than that of coaxially electrospun scaffolds because of different structures of fibers (Fig. 3). For both blend and coaxially electrospun scaffolds, the suture retention strength of water vapor annealed scaffolds was higher than that of ethanol-immersed scaffolds, which meant water vapor annealing was a better post-treated method. This is consistent with the results of tensile strength of the scaffolds.
In wet state, the suture retention strength of the BAMG was 1.1 ± 0.1 N, which was a little bit lower than that in dry state. However, the suture retention strength of the composite scaffolds was decreased a lot compared in dry state, which was ranging from 2.0 to 2.3 N. Moreover, the suture retention strength of the blend electrospun scaffolds was a little higher than that of the coaxially electrospun scaffolds post-treated at the same condition. This may also attribute to the bubble structures shown in Fig. 3b. However, the suture retention strength is still higher than 2.0 N in wet state,49 which was generally accepted to require for suturing with tissue in implantation.
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| Fig. 5 VEGF release schematics and profiles (B) of (A) blend and (C) coaxially electrospun fibers: (a) Ble-Wva-VEGF, (b) Coa-Wva-VEGF, (c) Ble-EI-VEGF and (d) Coa-EI-VEGF, respectively. | ||
Comparing the two types of post-treatments, we found that there was an obvious difference between immersion in the ethanol and water vapor annealing, especially for the blend electrospun composite scaffolds. As shown in Fig. 5B, the profiles of released VEGF of the samples annealed in water vapor (curves a and b) were higher than those immersed in ethanol (curves c and d). It was proved that water vapor annealing was a mild process for VEGF release, while ethanol might be harmful to VEGF or inactivate some VEGF. Since ethanol induces denaturation of protein, such as the enzyme and human serum albumin,57,58 VEGF, as a kind of protein, might also be influenced by the ethanol. However, the water vapor at 37 °C mimics human body environment and water is a green solvent for protein drugs. Thus, water vapor annealing was a milder method to keep VEGF active than immersion in ethanol. In addition, VEGF release profile of the blend electrospun scaffolds (Fig. 5B(a)) was much higher than the coaxial counterpart (Fig. 5B(b)). This was resulted from the different loaded amount of VEGF and different structures of the blend and coaxially electrospun scaffolds. The amount of VEGF loaded in the blend electrospun scaffolds was about twice as that in the coaxially electrospun scaffolds. For the blend electrospun fiber (Fig. 5A), we can see that VEGF was evenly dispersed in the fiber. While for the coaxially electrospun scaffolds (Fig. 5C), VEGF was dispersed only in the core of the fibers. Thus VEGF needed more time to release to the outer RSF sheath of the fibers. Due to the above two reasons, VEGF released more continuously from the coaxially electrospun fibers than the blend samples. Moreover, VEGF release difference between the coaxially electrospun samples with two kinds of post-treatments was smaller than the blend ones due to the existence of RSF sheath, which contributed to the sustained release for a long time.
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| Fig. 6 MTT OD value of PIECs proliferation cultured on the (A) blend and (B) coaxially electrospun scaffolds for 7 days (*p < 0.05). | ||
Fig. 7 shows the SEM images of PIECs cultured on the blend and coaxially electrospun scaffolds post-treated using different methods, respectively. As demonstrated in these figures, we can find that PIECs could adhere and stretch well on both blend and coaxial samples. In addition, for VEGF-loaded scaffolds, there were obviously more cell confluence observed in images c and d (Fig. 7 Ble and Coa SEM) than those without VEGF in images a and b (Fig. 7 Ble and Coa SEM). This is consistent with the trend of aforementioned MTT assay results presented in Fig. 6. Comparing images c with d (Fig. 7 Ble and Coa SEM), we can see that there were more cells adhered on the water vapor annealed scaffolds than those immersed in ethanol. This agrees with the result of VEGF release in Fig. 5B.
As shown in Fig. S3A and B in ESI,† the cell phenotype was validated in 2D LSCM images of the blend and coaxially electrospun scaffolds, respectively. The Rhodamine-labeled cell (Red) presented similar results to cell spreading (Fig. 7 Ble and Coa SEM). The results suggest that cells on the VEGF-releasing samples in images c and d exhibited more positive and active for cell attachment than those without VEGF in images a and b (Fig. S3A and B†). It could be known that the released VEGF kept bioactive to promote PIECs spreading and proliferating on the scaffolds.
In addition, cell cytoskeletal structure in the scaffolds was observed by 3D LSCM images (Fig. 7 Ble and Coa LSCM 3D). It was a drawback that dense structure and fine pores limited cells ingrowth into the scaffolds which was difficult to establish an even 3-D distribution of cells.46,59 From LSCM 3D images in this experiment, we can see that PIECs could not only grow on the surface of the scaffolds, but also infiltrate into them. The good permeability was an important property of the scaffolds. The cell adhesion and proliferation results observed from Fig. 7 LSCM 3D images agree with those of MTT assay in Fig. 6A and B. This study proved that the scaffolds were suitable for cell adhesion, proliferation and infiltration, and meant that the scaffolds could satisfy the needs as TE scaffolds for applications.60
Footnote |
| † Electronic supplementary information (ESI) available: The method to prepare BAMG, mechanical properties of BAMG and post-treated scaffolds in dry and wet states, FTIR and WAXD results of the RSF scaffolds with different post-treatments, and LSCM 2D images of Rhodamine labeled PIECs. See DOI: 10.1039/c4ra16146g |
| This journal is © The Royal Society of Chemistry 2015 |