Wei Zhang,
Shurong Wang*,
Yanshuang Wang,
Zhenyu Zhu,
Xueling Gao,
Jiedi Yang and
Hong xin Zhang
Department of Chemistry, Tianjin Key Lab of Metal and Molecule-based Material Chemistry, Key Laboratory of Advanced Energy Materials Chemistry (MOE), Nankai University, Tianjin, 300071, China. E-mail: shrwang@nankai.edu.cn; Fax: +86-22-23502458; Tel: +86-22-23505896
First published on 3rd December 2014
One-dimensional ZnO@ZnS core/shell microrods (MRs) were successfully synthesized by a facile two-step hydrothermal route, employing the low-cost inorganic salt Na2S as a sulfurizing agent. The sulfurizing time plays an important role in the growth of ZnS shells. The thickness of the ZnS shell could be adjusted by controlling the sulfurizing time. This facile surface sulfidation strategy might provide an opportunity for preparing other semiconductor metal oxide-sulfide core/shell nanostructures for a wide range of applications. For investigating the gas sensor application of the prepared ZnO@ZnS core/shell MRs, several common reductive volatile organic pollutants (VOPs) (n-butanol, ethanol, acetone, methanol and ether) were used as the probe gases for the gas sensing measurements. Due to the distinctively core/shell MR heterostructure and the heterojunction action between the ZnO core and the ZnS shell, the ZnO@ZnS core/shell MR sensor exhibited excellent gas sensing performance including high response, short response and recovery times, and good reproducibility to these VOPs, as well as much enhanced gas sensing performance compared with the bare ZnO MR sensor, demonstrating the potential application as gas sensors. It is believed that the current ZnO@ZnS core/shell MRs will also offer potential applications in other fields such as photocatalysis, electrical devices and optical devices.
Zinc oxide (ZnO), as an important n-type semiconductor with a wide band gap of 3.37 eV and a large exciton binding energy (60 meV), has gained extensive research interest for various applications such as chemical sensors, piezoelectric devices, ultraviolet (UV) lasers, solar cells, and photocatalysis.1–3 To date, to meet the demand for diverse applications, various novel ZnO micro-/nano-structures, including micro-/nano-rods,4,5 nanowires,6,7 nanotubes,8,9 nanobelts,10,11 nanosheet,12,13 three-dimensional hierarchically architectures14,15 and hollow micro-/nano-structures,16,17 have been synthesized. For gas sensor application, among the various ZnO micro-/nano-structures, one-dimensional (1D) ZnO micro-/nano-structures (micro-/nano-rods, nanowires, and nanotubes) have been found to be good candidates for gas sensing materials due to their large surface-to-volume ratio and unique electron transportation characteristics, and have attracted remarkable attention.4–9
Meanwhile, for further improving the gas sensing performances of 1D micro-/nano-structured gas sensors, many attempts have been made to synthesize micro-/nano-composites. It has been demonstrated that constructing core/shell micro-/nano-structured composites, such as α-Fe2O3@SnO2 core/shell nanorods,18 α-Fe2O3@ZnO core/shell nanorods,19 α-Fe2O3@ZnO core/shell nanospindles,20 TiO2@ZnO core/shell nanofibers,21 SnO2@ZnO core/shell nanofibers,22 CuO@SnO2 core/shell nanorods,23 and ZnO@ZnS core/shell nanorods,24 is an effective method for enhancing gas sensing performance.
Zinc sulfide (ZnS), another wide band gap (Eg = 3.67 eV) semiconductor,25 is a promising material for wide applications in photocatalysis, solar cells, sensors, lasers, flat panel displays, and photovoltaic devices.26,27 Very recently, there have been several reports about the fabrication and applications of 1D ZnO@ZnS core/shell heterostructures.24,28–31 For instance, Shen et al.24 and Liu et al.28 have fabricated ZnO@ZnS core/shell nanorods, with high optical and H2S gas sensing performances, and heterostructured ZnO@ZnS core/shell nanowire (NW) arrays for the dye-sensitized solar cells by a two-step approach, combining hydrothermal and liquid-phase chemical conversion process, using thioacetamide (TAA) as sulfurizing agent. Wang et al.29 investigated the photovoltaic effect of the ZnO@ZnS core/shell NW arrays, fabricated by a two-step synthesis route, namely, ZnO NW arrays were first synthesized by chemical vapor deposition (CVD) on an ITO substrate at 600 °C, and then the NW array served as a template for further ZnS coating by pulsed-laser deposition (PLD) at 500 °C. Hu et al.30 demonstrated a strategy for preparation of ZnO@ZnS core/shell nanorods, with high visible light photocatalytic activity, via microwave assisted in situ surface sulfidation (using TAA as sulfurizing agent) of ZnO nanorods, synthesized by a hydrothermal process. Jeong et al.31 reported the high electrical and optical properties of ZnO@ZnS core/shell NW devices, in which the ZnO NWs were first grown by thermal chemical vapor deposition (CVD), and the ZnO NW samples were then immersed in Na2S and Zn(NO3)2 solutions at 60 °C to prepare the ZnO@ZnS core/shell NWs. Although the fabrications of 1D ZnO@ZnS core/shell nanostructure have been achieved by using various methods, it is still a challenge and remains highly desirable to develop a simple and mild route for the synthesis of 1D ZnO@ZnS core/shell composite micro-/nano-structures.
Being motivated by the inspiring photocatalytic, gas sensing, electrical and optical properties, as well as the limited research on the coupling of 1D ZnO and ZnS nanostructures, herein, we reported a facile and mild two-step hydrothermal strategy for the synthesis 1D ZnO@ZnS core/shell microrods (MRs), using low-cost inorganic salt Na2S as sulfurizing agent. The results from gas sensing measurement demonstrated that the ZnO@ZnS core/shell composite MR sensor exhibited excellent gas sensing performances to several common reductive VOPs including n-butanol, ethanol, acetone, methanol and ether, as well as much enhanced gas sensing performances compared with the bare ZnO MR sensor. The current ZnO@ZnS core/shell composite MRs are also expected to provide other potential applications as photocatalytic, electrical and optical materials.
The morphologies of the as-prepared bare ZnO MRs and ZnO@ZnS core/shell MRs were first investigated by SEM, and the SEM images are shown in Fig. 2. Fig. 2a presents the overall rod-like microstructures of as-obtained ZnO products with a diameter of about 1–2 μm and a length of about 10–20 μm. The high magnification SEM image in Fig. 2b provides a clearer view of the ZnO MRs, revealing that the MRs possess a tapering end. Fig. 3c and d show the SEM images of the ZnO@ZnS core/shell MRs. It can be found from Fig. 3c that the rod-like morphology still remains after the surface of the ZnO MRs were sulfated. It is clear from the high magnification SEM in Fig. 3d that, after the sulfidization process, an obvious difference in the surface morphology of the ZnO@ZnS core/shell MRs and the bare ZnO MRs can be visualized from the image. The surfaces of the ZnO@ZnS core/shell MRs are much coarser than those of the bare ZnO MRs, displaying that some modification has been occurred on the surfaces of ZnO MRs due to the formation of ZnS layer. Importantly, the sensing reaction can be enhanced because of this rough surface structure, which can further increase the accessible surface area of the materials and the amount of surface active sites, thus greatly improving the gas sensing performances of the ZnO@ZnS core/shell MRs.
Further morphology and structure characterizations of the as-prepared ZnO@ZnS core/shell MRs are examined using TEM and high-resolution TEM (HRTEM). Fig. 3a shows a representative low magnification TEM image about single MR. The apparent contrast between the black inner core and the bright outer shell indicates the existence of a coaxial 1D core/shell microstructure. From the high magnification TEM in Fig. 3b, it can be observed that the ZnS outer shell is composed of small sharp nanoparticles to form a ragged surface, which is consistent with the above SEM observation. A HRTEM image in the edge region of the outer shell of the ZnO@ZnS core/shell MRs is shown in Fig. 3(c and d). The clear visible regular lattice fringes indicate the highly crystalline structure of ZnS nanoparticle. The lattice spacing between the adjacent lattice planes is calculated to be 0.31 nm, corresponding to the (111) lattice plane of cubic ZnS, confirming the successful coating of ZnS shell on the surface of ZnO MRs. The existence of ZnS in this sample has also been verified by EDS element analysis as shown in Fig. S2.†
XRD was employed to identify the crystalline structure of the samples. Fig. 4 represents the XRD patterns of the bare ZnO MRs and ZnO@ZnS core/shell MRs. For bare ZnO MRs, all the diffraction peaks centered at 31.9, 34.6, 36.1, 47.7, 56.7, 63.0, 66.5, 67.9, 69.1, 72.6 and 77.0 well correspond to (100), (002), (101), (102), (110), (103), (200), (112), (201), (004) and (202) lattice planes with the hexagonal wurtzite ZnO structure with lattice constants of a = 3.25 Å and c = 5.21 Å (space group: P63/mc, JCPDS no. 36-1451), indicating that the as-prepared ZnO MRs are of high quality and purity. Pattern from the ZnO@ZnS core/shell MRs obviously consists of two sets of diffraction peaks. The main diffraction peaks are readily indexed to the hexagonal wurtzite ZnO structure. A new widened peak appears at 2θ of 28.6°, which is indexed to the (311) plane of the cubic phase ZnS (space group: F
3m, JCPDS no. 05-0566, a = 5.406 Å), suggesting a layer of ZnS formed on the ZnO MRs.
In order to investigate the surface elemental composition of the ZnO@ZnS core/shell MRs and further confirm the formation of the ZnS shell on the surface of ZnO MRs, XPS analysis was performed and the results are shown in Fig. 5. The binding energies obtained in the XPS analysis were corrected for specimen charging by referencing the C 1s line to 284.6 eV. The wide spectrum in Fig. 5a demonstrates that the product is composed of Zn, S and O. Fig. 5b shows the high-resolution XPS spectra of Zn 2p. The doublets with the binding energy of Zn 2p3/2 located at 1021.5 eV and that of Zn 2p1/2 located at 1044.3 eV indicate a normal oxidation valence state of Zn2+.3,4 The peak at 531.5 eV can be readily ascribed to the lattice oxygen O2− species in the ZnO/ZnS structure32 (Fig. 5c). The asymmetric S 2p peak in Fig. 5d can be fitted into two peaks located at 161.2 and 162.4 eV, corresponding to S 2p3/2 and S 2p1/2, respectively, which are related to S2− in ZnS,28 suggesting that ZnS was successfully synthesized through the hydrothermal sulfidation process in our experiments. Therefore, the XPS spectra confirm that the surface of ZnO MRs is etched and converted into ZnS, resulting in the formation of the ZnO@ZnS core/shell heterostructures.
In this contribution, we also investigate the influences of the sulfurizing time on the morphology of ZnO@ZnS heterostructures. It is found that the sulfurizing time play an important role in the growth of ZnS shell. Fig. S3† gives SEM images of ZnO@ZnS heterostructures sulfurized for different time. From these images, it can be seen that the sulfidation process does not affect the morphology of the ZnO@ZnS heterostructures which still remain a 1D rod-like microstructure. However, it is also clear that, with the increase of sulifizing time, the surface of the ZnO@ZnS MRs becomes rougher and the thickness of ZnS shell exerts a sign of increase, which implies that sufficient sulfurizing time can guarantee effective interaction between ZnO and S2−, and thus prompts the growth of ZnS shell. From the XRD patterns of the ZnO@ZnS heterostructures sulfurized for different times (Fig. S4†), the enhancement of the intensity of ZnS diffraction peak (111) also further confirms that the mass fraction of ZnS increases gradually with the sulfurizing time.
The operating temperature is an important issue in evaluating the performance of the sensor. Thus, the optimum operating temperature was first determined by measuring the response of the sensor to 100 ppm of n-butanol in the temperature range of 220–380 °C. The relationship between the different operating temperature and the sensor response is shown in Fig. S5.† It can be seen that the responses of the sensor vary with the operating temperature. At the operating temperature lower than 300 °C, the response gradually rises with the increase of the operating temperature, and the response reaches the maximum value at 300 °C. However, above 300 °C, the response decreases as increasing the operating temperature. Hence, 300 °C has been selected as the optimum operating temperature for the following gas sensing tests.
Fig. 6(a–e) plot the dynamic response–recovery curves of the sensor based on the as-synthesized ZnO@ZnS core/shell MRs exposed to the five VOP gases with different concentrations in the sequence of 5, 10, 20, 50, 100, 200 and 500 ppm. It can be clearly observed that the output signal voltage (Vout) of the ZnO@ZnS core/shell MR sensor increases abruptly on the injection of these reducing VOP gases, and then it decreases dramatically and recovers to the initial value after these gases are released and air is introduced, indicating the n-type semiconductor characteristic of the ZnO@ZnS core/shell MR based sensor. It is also obvious from these figures that the response amplitudes of the sensor increase with the increase of the tested gas concentration, and the sensor exhibits a perceived Vout signal change even exposed to as low concentration as 5 ppm of VOP gases. Response and recovery times are important parameters to evaluate the gas sensing performance of a sensor. Generally, the response time and recovery time are defined as the time for the sensor to reach 90% of its maximum response and to fall to 10% of its maximum response, respectively. It can also be seen from these figures that the ZnO@ZnS core/shell MR based sensor presents quick response/recovery characteristics to the VOP gases with the response and recovery times of several seconds. Take 100 ppm of various VOP gases for examples, the response and recovery times are 4 and 2 s to n-butanol, 2 and 3 s to ethanol, 4 and 2 s to acetone, 3 and 5 s to methanol, and 5 and 3 s to ether, respectively. Such short response and recovery times can meet the remand of practical application of a gas sensor, and are convenient when the sensor is required to continuously detect these VOP gases. Fig. 6f exhibits the corresponding responses of the ZnO@ZnS core/shell MR sensor versus the various gas concentrations (10–500 ppm). It can be found that the ZnO@ZnS core/shell MR sensor shows high response to these VOP gases, and the responses to all the tested gases increase with increasing the gas concentration from 5 to 500 ppm, with the highest response of 48.5 to 500 ppm of n-butanol, 17.5 to 500 ppm of ethanol, 11.0 to 500 ppm of acetone, 9.6 to 500 ppm of methanol, and 5.6 to 500 ppm of ether.
To consider the practical application of the fabricated ZnO@ZnS core/shell MR sensor, we investigated the reproducibility of the gas sensor. Fig. 7 presents four response–recovery characteristic cycle curves of the ZnO@ZnS core/shell MR sensor to 100 ppm of various VOP gases. It is observed from these figures that the gas in and out response–recovery curves for the sensor could be repeated several times without major changes, implying the good reproducibility of the ZnO@ZnS core/shell MR sensor. Additionally, to further evaluate the reproducibility, we conducted again six response–recovery cycle tests of the ZnO@ZnS core/shell MR sensor to 100 ppm of n-butanol about one hour testing period, as shown in Fig. S6.† It can be seen that the ZnO@ZnS core/shell MR sensor still shows good reproducibility.
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| Fig. 7 Reproducibility of the ZnO@ZnS core/shell MR based sensor on successive 100 ppm of VOP gases: (a) n-butanol; (b) ethanol; (c) acetone; (d) methanol; (e) ether. | ||
The response comparison between the bare ZnO MR and the ZnO@ZnS core/shell MR based sensor is displayed in Fig. 8. It can be seen that the ZnO@ZnS core/shell MR based sensor exhibits significantly enhanced response to all the five tested VOP gases compared with the bare ZnO MR sensor. The response is increased as 4.1 times to n-butanol, 3.1 times to ethanol, 1.9 times to acetone, 2.4 times to methanol and 1.4 times to ether, respectively. The above gas sensing measurement results demonstrate that the prepared ZnO@ZnS core/shell MRs are promising candidate materials for gas sensor applications.
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| Fig. 8 Response comparison of the sensors based on the bare ZnO MRs and the ZnO@ZnS core/shell MRs towards 100 ppm of various VOP gases. | ||
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c4ra12803f |
| This journal is © The Royal Society of Chemistry 2015 |