Mohammad Mahdi
Kalantarian
*ab,
Sirous
Asgari
*a and
Piercarlo
Mustarelli
b
aDepartment of Materials Science and Engineering, Sharif University of Technology, Azadi Ave., P. O. Box 11155-9466, Tehran, Iran. E-mail: kalantarian@gmail.com; sasgari@sharif.edu; Fax: +98 21 66005717; Tel: +98 21 66022721
bDepartment of Chemistry, University of Pavia, Viale Taramelli 16, 27100 Pavia, Italy. E-mail: piercarlo.mustarelli@unipv.it
First published on 16th October 2013
Charge–discharge rate capability is one of the most important properties of cathode materials for lithium batteries, in particular when envisaging high power density applications such as automotive applications. Efforts to modify rate have been carried out by carbon coating and decreasing particle size in order to modify electronic and ionic conductivity. However, this approach cannot justify all experimental data reported in the literature. Here, we investigated the rate capability of cathode materials by considering their density of states (DOS) calculated by several density functional theory (DFT) methods, in both the lithiated and the delithiated case. We suggested that these structures could be interpreted as n- or p-type semiconductors, depending on the DOS configuration. On this basis, if the lithiated structure acted as an n-type and the delithiated one as a p-type semiconductor, the resulting cathode will only be capable of achieving a “low rate”. If the opposite situation happened, the cathode would sustain high current rates. Li2FeSiO4, LiFePO4, LiFeBO3 and LiFeSO4F were found to belong to the former class, whereas LiCoO2, LiFeO2 and LiMn2O4 were assigned to the latter one. On the basis of the proposed model, we suggested some general strategies related to the synthetic approach to improve cathode rate capability.
A number of well-known cathode materials can endure a high current rate, such as LiCoO2 and LiMn2O4etc.4 On the other hand, a number of proposed cathode materials suffer from low tolerance for high current rates, including LiFePO4, Li2FeSiO4, LiFeBO3 and LiFeSO4F etc.4 The latter category, in particular LiFePO4 and Li2FeSiO4, are interesting cathode materials because of their low cost, environmental friendliness, and chemical and thermal stability.5–7
So far, rate capability has been attributed to both electron and ion conductivity.4 Therefore, all investigations concerning the modification of rate have been focused only on these two parameters. The problem of low ionic conductivity might be overcome by decreasing grain size, and electron conductivity could be increased by coating the nano-grains with conducting carbon. However, as an example, carbon-coated ultrathin grains of Li2FeSiO4 did not allow high rate performances.8–11 Carbon-coated grains of Li2FeSiO4 as small as 30 nm allowed charge–discharge measurements at C/20 (ref. 8) and C/16 (ref. 9 and 10) rates. Even ultrathin nanosheets of Li2FeSiO4 in a conductive matrix resulted in reported charge–discharge cycles at C/50 rate, although a high capacity was obtained.11 By assuming that the highest reported rate is the highest possible one assuring good performance, it could be concluded that decreasing particle size and carbon coating did not remarkably modify the rate capability of Li2FeSiO4. Besides, the comparison between LiFeSO4F and LiFePO4 indicates the better rate capability of the latter material. For fine grain/particle sizes of cathode materials, much better rate capabilities have been reported for LiFePO412–15 in comparison with LiFeSO4F.16–18 Also, for average grain/particle sizes, the rate capability of LiFePO419–21 seems better than that of LiFeSO4F22,23 (more details can be seen in the ESI†). The ionic conductivity of LiFeSO4F is much higher than that of LiFePO4 (∼4 × 10−6 S cm−1 for LiFeSO4F vs. 2 × 10−9 S cm−1 for LiFePO4 at 147 °C), whereas their electronic conductivities are in the same range of magnitude.22 If ionic conductivity and electronic conductivity are the (main) parameters influencing rate capability, LiFeSO4F would score much better than LiFePO4, which indeed was not the case. On this basis, this investigation aims to assess the current rate capability of cathode materials by considering electronic contribution related to the behaviour of the lithiated–delithiated couple.
Density functional theory (DFT) has generated unparalleled confidence in the possibility to apply quantum mechanics to solve exciting and challenging problems in chemistry by describing the electronic states of materials (ref. 6 and references therein). This study employs DFT calculations to define a simple model for evaluating the rate capability of cathode materials. This approach could help future modifications of known cathodes, or even help to find new candidates. Although only cathode materials for LBs are considered in this paper, the concept is inclusive and could be applied to other analogous systems.
Before calculating the density of states (DOS), full relaxation was performed for atomic positions and cell parameters using the Perdew–Burke–Ernzerhof generalized gradient approximation (PBE-GGA).26 The references that the initial structures, initial cell parameters and relaxed cell parameters were obtained from are given in Table 1. For the assessment of density of states (DOS), the calculations were carried out using PBE-GGA26 and generalized gradient approximations plus an on-site Coulomb self-interaction correction potential (GGA + U).27 The U value was considered to be equal to 6 eV for Mn and Co and 5 eV for Fe atoms (based on ref. 6 and 28). For more comprehensive evaluation, the PBE-Fock-α method of Exact-exchange and Hybrid functionals29 was also used. For a number of structures, PBE-GGA modified Becke–Johnson potential (mBJ),30 local spin density approximation (LSDA) and local density approximation plus an on-site Coulomb self-interaction correction potential (LDA + U) were also considered. However, the results are similar to GGA(+U), and to avoid extending the text they are given in ESI.† Spin polarization was considered for transition metals, and the major spin was considered to be up. Integrals were calculated over the Brillouin zone with k-points based on the values given in Table 1.
Material | s.g. | Experimental cell parameters | Calculated cell parameters | k-points |
---|---|---|---|---|
Li2FeSiO4 | Pmn21 | (6.26615, 5.32955, 5.01484)31 | (6.278, 5.312, 4.987) | 4 × 5 × 5 |
LiFePO4 | Pnma | (10.227, 6.0048, 4.6918)32 | (10.164, 5.916, 4.6203) | 3 × 5 × 6 |
LiCoO2 |
R![]() |
(2.8155, 2.8155, 14.0537; 120)33 | (2.840, 2.840, 14.090) | 9 × 9 × 1 |
LiFeO2 |
R![]() |
(2.8155, 2.8155, 14.0537; 120)33 | (2.844, 2.844, 14.222) | 9 × 9 × 1 |
LiMn2O4 |
Fd![]() |
(8.2444, 8.2444, 8.2444)34 | (8.156, 8.156, 8.156) | 6 × 6 × 6 |
LiFeBO3 | C2/c | (5.12901, 8.8402, 10.1002; 91.363)35 | (5.143, 8.837, 10.006; 90.75) | 4 × 4 × 1 |
LiFeSO4F | C2/c | (13.03753, 6.39531, 9.84432; 119.7531)18 | (12.928, 6.342, 9.762; 119.753) | 3 × 5 × 5 |
Spheres of muffin tin radius (RMT) around each atom were dictated by the structure of each material. In the case of Li2FeSiO4, LiFePO4, LiCoO2, LiFeO2 and LiMn2O4, RMT values of 1.76, 2.00, 2.00 and 2.02 a.u. were used for Li, Mn, Fe and Co, respectively, and 1.42 a.u. was used for the Si, P and O atoms. For LiFeBO3, RMT of Fe, Li, B and O atoms was set at 2.00, 1.75, 1.28 and 1.28 a.u., respectively. In the case of LiFeSO4F, RMT of Fe, Li, S, F and O atoms was equal to 1.96, 1.82, 1.35, 1.74 and 1.35 a.u., respectively. The electron and spin configuration of the atoms were software defaults, and were: Li: [He]2s1, B: [He]2s22p1, O: [He]2s22p4, F: [He]2s22p5, Si: [Ne]3s23p2, P: [Ne]3s23p3, S: [Ne]3s23p4, Mnup: [Ar]3d5(5↑, 0↓)4s2(1↑, 1↓), Feup: [Ar]3d6.5(4.5↑, 2↓)4s1.5(1↑, 0.5↓) and Coup: [Ar]3d7(5↑, 2↓)4s2(1↑, 1↓).
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Fig. 1 Density of states (DOS) calculated by the GGA + U (= 5 eV) method for the initial lithiated and delithiated structures of Li2FeSiO4 and LiFePO4 cathode materials. |
To investigate the lithiation–delithiation process, we assume that all the charge carriers (Li+ ions, electrons and holes) could only move parallel to the electric field direction. Hence, the classic shrinking core model would not apply and, inside particles and far from the surface, one-dimensional progress of the lithiated–delithiated boundary should take place. Fig. 2 shows a scheme of the delithiation and lithiation processes. In this figure, the battery anode is located on the right. In the lithiation (delithiation) processes, the current/electric field direction inside the battery is from anode (cathode) to cathode (anode). As described, the majority of charge carriers in the lithiated structure are electrons (n-type) and in the delithiated one are holes (p-type). Given the p–n junction of a semiconductor material, if the arrangement of p and n parts with respect to the electric field will cause electrons and holes to move toward the junction (→|←), conduction will be favoured resulting in high current rates; in contrast, if the electric field direction keeps electrons and holes away from the junction (←|→), the conduction process will translate into low current rates. According to Fig. 2, the electronic field direction in both lithiation and delithiation processes leads to the majority of charge carriers moving away from the lithiated–delithiated junction. In other words, the lithiated–delithiated junction in this class of cathode materials acts as an inversely biased diode in both the lithiation and delithiation processes. On this basis, the rate capability of these materials will be low due to the low current rate across the material. In contrast, we will show that this phenomenon does not occur in high rate capability cathode materials such as LiCoO2 and LiMn2O4 (see below).
GGA + U calculations also show two significant differences between Li2FeSiO4 and LiFePO4 in the lithiated state (Fig. 1): (i) the energy gap between spin down 3d and the other states located below the Fermi level for LiFePO4 (Fig. 1f) is less than that of Li2FeSiO4 (Fig. 1c); (ii) in the case of Li2FeSiO4, the 3d band above the Fermi level is positioned completely within the conduction band created by the other atoms (Fig. 1b), whereas the first state above the Fermi level for LiFePO4 is formed by just the 3d-Fe orbitals (Fig. 1e). The second point is likely to be more important because it means that the 3d orbitals form an acceptor band, and the contribution of holes to the conduction process would be increased in comparison with Li2FeSiO4. Therefore, we can conclude that the GGA + U method predicts a better rate capability for LiFePO4 than Li2FeSiO4. It is noteworthy that this discussion is relevant if the anisotropic shrinking core model36 can be assumed for LiFePO4. However, it was established that the classic shrinking core model37 does not describe the experimental observations.38 In contrast, by assuming the domino-cascade model for LiFePO4,39 electrons would not move across the material, so this discussion could not be applied. However, there is still some controversy about the possible application of the domino-cascade model to this material.40
The above discussion is based on the results obtained from GGA + U calculations. However, in order to make our conclusions more robust, we also used other DFT methods. DOS diagrams of Li2FeSiO4 and LiFePO4 obtained from the PBE-Fock-α method of Exact-exchange and Hybrid Functionals, GGA + U modified Becke–Johnson potential, LSDA and LDA + U methods are reported in the ESI.† However, they lead to the same conclusion as the GGA and GGA + U methods. Using the GGA method without the U potential would complete our considerations of the cathode materials. At the same time, it is well known that the GGA + U method is more useful for the prediction of band-gap values. Regarding the Fermi level position in the DOS diagrams (or band structures), the GGA method is indeed more useful for the recognition of n- and p-type materials. In Fig. 3, states belonging to 3d-Fe orbitals below and above the Fermi level are evidenced by red and green, respectively. The remaining parts formed by all the other orbitals are indicated in grey. It is assumed that Fe-ions act as dopants in a semiconductor matrix. Therefore, the real band gaps may be considered as the distances between the grey parts of each diagram. On this basis, the real band gaps for Li2FeSiO4 and LiFePO4 are about 5.5 eV and 6.1 eV, respectively. Based on this assumption, the Fermi levels in the lithiated structures (Li2FeSiO4 and LiFePO4) are located closer to the conduction band than the valence band. Thus, the lithiated structures could be considered as n-type semiconductors. On the other hand, in delithiated structures the Fermi levels are located nearer to the valence bands, identifying them as p-type semiconductors. Accordingly, for a delithiated–lithiated junction at equilibrium, the GGA method predicts a bias voltage of 1.8 V and 2.5 V for Li2FeSiO4 and LiFePO4, respectively.
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Fig. 3 DOS calculated by the PBE-GGA method for initially lithiated and delithiated structures of Li2FeSiO4 and LiFePO4 cathode materials. |
The DOS diagrams for two other well-known cathode materials, LiCoO2 and LiMn2O4, in the lithiated and delithiated states are illustrated in Fig. 4. For a better comparison with Li2FeSiO4 and LiFePO4 materials, LiFeO2 (obtained by replacing Co with Fe in LiCoO2 and the relaxing the structure) is also given. LiFeO2 was previously proposed as a cathode material. However, it suffers from several problems, including a complex synthetic process,2 low potential range,41 low stability42 and the presence of many polymorphs.43 Based on the previous discussion, and according to Fig. 4(a), (c), (d) and (f), we can conclude that the related materials would act as p-type semiconductors, because conduction would take place by the movement of holes (created by the movement of electrons to the acceptor band of 3d orbitals) in the valence band. From Fig. 4(b) and (e), GGA + U calculations predict the occurrence of conductivity assisted by both electrons and holes. Therefore, in LiCoO2, LiMn2O4 and also LiFeO2 materials, holes are able to move through all lithiated and delithiated structures, and so through lithiated–delithiated interfaces. Also, the DOS diagrams obtained by the GGA method for these materials (Fig. 5) show that the Fermi level is closer to the valence band than to the conduction band (p-type character) for both lithiated and delithiated structures. Therefore, holes are responsible for the conductivity in these materials, and their lithiated–delithiated junction would not behave as an inversely-biased diode. Consequently, their rate capabilities should be adequate, at least from the electronic conductivity point of view.
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Fig. 4 DOS calculated by the GGA + U method for initially lithiated and delithiated structures of LiCoO2, LiFeO2, LiMn2O4, LiFeBO3 and LiFeSO4F cathode materials. |
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Fig. 5 DOS calculated by the GGA method for initially lithiated and delithiated structures of LiFeO2, LiMn2O4, LiFeBO3 and LiFeSO4F cathode materials. The LiCoO2 diagrams are similar to the LiFeO2 ones, and are given in the ESI.† |
Other cathode materials which were recently proposed for lithium batteries are LiFeBO3 and LiFeSO4F. Considering the configurations of Fig. 4(g)–(j), and the Fermi level positions in Fig. 5(e)–(h), low rate capability is expected for both these materials, in comparison with the high performing oxides previously examined. However, due to the existence of an acceptor band of 3d-Fe in the lithiated state (Fig. 4(i)), the rate capability of LiFeSO4F should be better than that of LiFeBO3 (Fig. 4(g)) and Li2FeSiO4 (Fig. 1b), whereas it should be worse than LiFePO4, according to the parts below the Fermi level in Fig. 4(i) and 1(f). It is noteworthy that this ordering is made according to the electronic conductivity in the material, although ionic conductivity should also be considered.
Actual rate capability is indeed one of the most important properties for a cathode material, especially if intended for high power density applications such as automotive applications. However, it is very difficult to extract reliable data from the literature to compare different cathode materials from a rate capability point of view. This quantity, in fact, could be affected by synthesis methods, primary particles and aggregate size, carbon amount, test temperature, etc. Moreover, different investigators report their results at different current rates. Therefore, a reliable comparison is very difficult. It could be assumed that the highest rate reported by an investigator is the highest possible/acceptable rate for his/her own material. Nevertheless, comparison between the experimental data of different cathodes remains very difficult, because each synthesis method is optimized for a given material, and comparison between cathodes synthesized by different methods is not unswerving.
Considering the rate capability of LiFePO4 is likely to be the most difficult task, because it is the most intensively investigated polyanion cathode material5 and many experimental methods/recipes have resulted in different data.4,5 As an example, using 1.5 wt% of graphene nanosheets in LiFePO4 delivered 94% (160 mA h g−1) of the theoretical capacity (Cth) at C/5 rate, and the capacity value was kept at 65% even at the high rate of 10 C.5 For Li2FeSiO4, charge–discharge measurements at C/16 (ref. 9, 10, 31, 44 and 45) and C/20 (ref. 8, 46 and 47) were considered in many investigations. However, good performances at rates as high as 1 C have rarely been reported.48,49 The first report on LiFeBO3 considered measurements at C/250, at which only 4% of its Cth was delivered (Cth is 220 mA h g−1).50 In a subsequent work, 72% of Cth at C/44 and 56% of Cth at C/4.4 were obtained.51 However, achievements of the theoretical capacity (Cth) at C/20 and more than 75% of Cth at 2 C rate were also reported.52 In the case of LiFeSO4F, a rate of C/20 was considered in many investigations,16–18,53–56 and resulted in the delivery of 56–81% of Cth. Also, the achievement of ∼85% of Cth at a C/10 rate was reported in two investigations,22,23 and ∼72% of Cth at 1 C rate in one investigation.22
According to our picture, we propose four strategies to improve the rate capability of cathode materials which suffer from low rate capability. (1) Coating the material with carbon would be partially helpful, because a layer of conductive carbon would connect lithiated and delithiated regions. However, experimental works showed that this strategy only partially solves the problem. (2) Doping would be helpful due to changes of DOS configuration. For example, replacing transition metals with each other could change DOS configurations.6 (3) Coating cathode particles with another material that acts as an n- or p-type semiconductor. (4) Coating the cathode particles with a layer of solid material containing lithium ions.
Regarding the third strategy, by using an n-type semiconductor coating on the surface of the cathode particles, the electrons of the coating layer would increase the diffusion (leakage) of electrons through the cathode material and modify its electronic conductivity. Also, coating the cathode with a p-type semiconductor would lead to a similar mechanism by the leakage of holes. The superior rate capability (85.4% of Cth at a rate of 2 C and ∼59% of Cth at 30 C)57 of LiFePO4 in presence of Fe2P could be explained by this mechanism.
Coating cathode materials with a Li-rich material, surprisingly, would improve electronic conductivity by increasing the leakage of electrons through the delithiated structure. The interface between the delithiated material and the Li-rich coating would act as a lithiated structure (n-type character). Notably, this does not mean the probable progression of the Li ions in the delithiated structure (Li concentration gradient), but the existence of Li ions at the interface would lead to it becoming a lithiated structure itself. Forming an n-type layer at the interface would lead to the mechanism explained above. For a schematic illustration of the mechanism, see the ESI.† Experimental data showed a remarkable increase in rate capability by coating amorphous lithium phosphate on LiFePO4 particles: a capacity as high as 76% of Cth at 50 C was achieved.58 Also, a similar scenario for Li2FeSiO4 (using nanocrystalline Li2FeSiO4 surrounded by amorphous Li2SiO3 and C) resulted in remarkable modification of its performance, and up to 90% of Cth was delivered at a 3 C rate.59 Interestingly, a simple coating process should not change Li ion migration inside the bulk material; however, this phenomenon has been attributed to the modification of Li migration at the boundary of coated particles and the coating layer.58 Nevertheless, it has to be yet explained how a solid–solid interface could allow better Li migration than a solid–liquid one. This study suggests a mechanism through which a Li-rich layer could modify the electronic conductivity inside the cathode material. Therefore, in this scenario, coating cathode particles by a Li-rich layer will cause enhancement of current rate capability by the modification of the electronic, not ionic, conductivity.
Footnote |
† Electronic supplementary information (ESI) available: Comparison details between the rate capability of LiFePO4 and LiFeSO4F (Table 1S); 3d-Fe orbital contributions of Fig. 1 (Fig. 1S); DOS calculated by the PBE-Fock-α method for Li2FeSiO4, LiFePO4 (Fig. 2S), LiCoO2, LiMn2O4, LiFeBO3 and LiFeSO4F (Fig. 7S); DOS of Li2FeSiO4 and LiFePO4 calculated by mBJ (Fig. 3S), LDA + U (Fig. 4S) and LSDA (Fig. 5S) methods; DOS of LiCoO2 calculated by GGA (Fig. 6S); schematic illustration of 3rd (Fig. 8S) and 4th (Fig. 9S) proposed modification methods. See DOI: 10.1039/c3ta13387g |
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