Simon Klacar* and Henrik Grönbeck
Department of Applied Physics and Competence Centre for Catalysis, Chalmers University of Technology, SE-412 96, Göteborg, Sweden. E-mail: klacar@chalmers.se
First published on 22nd August 2012
Hydrogen assisted selective catalytic reduction of NOx over Ag/Al2O3 with either hydrocarbons or ammonia as reducing agents is an emerging technology for lean NOx reduction. Herein, we present a density functional theory study of H2 dissociation over a representative set of sites present on the Ag/Al2O3 catalyst. Whereas H2 dissociation over supported Ag ions and oxidized Ag surfaces is found to be facile, dissociation over metallic Ag, defect free Al2O3 and alumina-supported Ag is associated with high barriers. The results are rationalized by analysis of the electronic structure.
It has been shown that a small amount of H2 (<1.0%) in the feed gas lowers the temperature for NOx conversion.13,17,18 The role of hydrogen in the overall reaction is, however, unclear. Based on UV-vis spectroscopy during propane-SCR over Ag/Al2O3, Satsuma and co-workers19 reported a shift in the UV-spectra from that of Ag+ ions to one with signatures associated with small Ag clusters when hydrogen was added to the feed gas. Based on this observation, it was suggested that H2 promotes agglomeration of Ag clusters from dispersed Ag cations. In a similar study, in situ infrared spectroscopy measurements indicated enhanced formation of HC-SCR intermediates, such as –NCO and acetate, when hydrogen was added to propane.20 In addition, a volumetric NOx adsorption study by Brosius et al.16 put forth that hydrogen may counteract catalyst poisoning by reduction of nitrates to nitrites. In order to clarify the role of hydrogen and ultimately improve the performance of Ag/Al2O3, it is desirable to understand the roles of the different sites in the catalyst. In particular, as a crucial reaction step in hydrogen assisted SCR should be H2 dissociation, the character of the active sites for this reaction should be clarified.
In this report, we present a systematic theoretical investigation of the H2 dissociation step over Ag/Al2O3. Energetic, structural, and electronic properties of hydrogen adsorption are discussed together with activation energies for dissociation over a representative set of sites on Ag/Al2O3.
In particular, we investigate H2 dissociation over Ag(111), Ag(100), Ag(211), partially oxidized Ag(111), γ-Al2O3, Ag-doped Al2O3, and a model for a Ag–Al2O3 interface. It should be noted that Ag/Al2O3 is a catalyst where reactions probably take place on both the metal and the oxide phase. It has recently been demonstrated that the mere contact with a metal phase may alter the chemical properties of oxides.21–23 One example is the activation of O2 on MgO supported on Ag(100)22,23 and the prediction of low temperature CO oxidation over this system.22
All slab calculations are performed with periodic boundary conditions where integration over the Brillouin zone is approximated by finite sampling. Ag bulk and Ag2O bulk oxide are treated with a (10, 10, 10) mesh which corresponds to 500 unique k-points in the irreducible unit cell. Ag(111), Ag(211), and Ag2O(111) surfaces are cut from the optimized bulk phases and modeled in (4 × 4), (2 × 1), and (2 × 2) surface cells, respectively. Four [Ag(111)] or five [Ag(211) and Ag2O(111)] layered slabs are used to model the surfaces. The slabs are separated by at least 15 Å vacuum. The k-point sampling for Ag(111), Ag(211), and Ag2O(111) is (6, 6, 1), (6, 8, 1), and (2, 2, 1), respectively. Structural optimization is performed until convergence criteria of 0.002 eV, 0.005 Å, and 0.002 eV Å−1 are met for the total energy, the coordinates and gradients, respectively. The two bottom layers for the slabs are kept fixed during the geometry optimization.
γ-Alumina is a transitional alumina phase for which no unambiguous crystallographic data is available. This poses problems for atomistic calculations, and several models have been proposed over the years.29–33 Here, the spinel structure designed by Digne and co-workers34 is employed. The γ-alumina bulk is optimized using a (4, 2, 2) k-point sampling (4 unique k-points). From the optimized bulk structure, a surface is cut in the (100) crystallographic direction. Digne et al. termed this surface (110)34 as it represents the (110) orientation in boehmite (an aluminum oxide hydroxide precursor of alumina).34 Because this notation is generally used in the literature, it is adopted also here. The alumina slabs are modeled with eight atomic layers using a (1 × 1) surface cell.
In order to model an Al2O3(110) supported Ag Wulff-nanoparticle, a periodic geometry in two dimensions is used, where the particle is assumed to wet the surface.35 The nanoparticle is based on three (100) layers with in total 21 Ag atoms (Fig. 1d). The three layers consist of 9, 6, 6 atoms, respectively. The particle is placed on the Al2O3(110) surface such as to form a one-dimensional rod, see Fig. 1d and e. During the geometry optimization, the Ag atoms close to the cell boundary are held fixed in the lateral (xy) direction in order to simulate the bulk of a nanometer sized particle. The particle is treated in a (1 × 2) surface cell of Al2O3(110). This leads to a lattice mismatch of ∼5% in the direction of the rod periodicity (x-direction).
Fig. 1 Ball and stick models of the (a) p(4 × 4)), (b) Ag2O(111), (c) Ag@Al2O3(110)-b, (d) top and (e) side views of the AgNPM/Al2O3(110) structure. Small balls are chosen to highlight surface atoms. In (c), (1)–(4) indicate the positions of surface Al atoms on the bare Al2O3(110) surface. The (100) and (111) facets are indicated on the AgNPM in (d). Atomic color codes: blue (Ag), magenta (Al), and red (O). White lines indicate the surface cells. |
The transition state (TS) of H2 dissociation is estimated by a linear synchronous transit and quadratic synchronous transit (LST/QST) method.36 LST is first used to bracket a maximum between the initial and the final geometries. Energy minimization of the obtained maximum is performed, upon which a first structure for the transition state is generated. Subsequently, QST is used for a finer optimization and the procedure is finished with a conjugate gradient minimization. The TS-search is performed until a value of 0.02 eV Å−1 is reached for the largest elements of the gradients. The calculated transition state structures are confirmed by vibrational analysis. These are performed within the harmonic approximation by finite differences.
Adsorption energy for an adsorbate (X) is calculated according to:
Eads(X) = EX/S − ES − EX, | (1) |
Γ = (Eslab − NEbulk)/2A | (2) |
Possible basis set superposition errors (BSSE) have been estimated by calculations of gas-phase H2 and OH using the counterpoise method.37 The errors were found to be smaller than 0.005 eV.
The presence of Ag0 on Ag/Al2O3 samples with high silver-loading has been reported in several studies.2,3,11 It is probable that the metal particles largely exhibit low energy facets. Here, large Ag particles are modeled by Ag(111) facets to describe terraces and Ag(211) to describe model steps between facets. The two models are calculated to have surface energies of 0.050 and 0.055 eV/Å2, respectively. The values are within 5% of previous reports.43
The Ag/Al2O3 catalyst operates under oxygen excess and it is probable that Ag to some extent is oxidized. As Ag(111) is the low energy facet, we consider oxidized Ag(111). Previous studies, based on scanning tunneling microscopy, surface X-ray diffraction, core level spectroscopy and density functional theory have reveled a p(4 × 4) surface reconstruction of Ag(111) upon oxygen adsorption.44,45 The structure consists of a stoichiometric Ag12O6 ad-layer with two Ag6 clusters positioned in either hcp or fcc hollow sites. The spacing between the hexamer sub-units provides sites for six O atoms (Fig. 1a).44–46 This structure is hereafter denoted p(4 × 4).
To model the case of complete metal oxidation, an Ag2O(111) surface (cut from Ag2O bulk) with an O-termination (Fig. 1b) is considered. The structure is based on the work of Li and co-workers47 where it was shown that growth of a silver oxide phase under increased oxygen pressure results in a structure similar to that of the Ag2O(111) surface.
For γ-alumina, it has been shown that the predominant orientation is (110); it constitutes about 70–85% of the total surface area. The remaining 30–15% are believed to consist of the (100) orientation, with small patches of (111).40,48,49 Here, only the (110) orientation is considered. The relaxed surface energy of a clean Al2O3(110) surface is calculated to be 0.105 eV Å−2. The value is in good agreement with previous calculations of 0.097 eV Å−2.34 The clean Al2O3(110) surface displays surface Al atoms of two distinct types (Fig. 1c). One type originates from tetrahedral bulk alumina atoms and are 3-fold coordinated to oxygen atoms [AlIII (1)] on the surface. The second type of Al-atoms occupy octahedral positions in the bulk. These atoms have a 4-fold coordination on the surface and are present in three versions, namely AlIV (2), AlIV (3), and AlIV (4).
Agnδ+ clusters in the very small size regime (n < 10) have been suggested to be active sites for NOx reduction and their presence in experimental samples has been documented.2,3,9,11,13,15 In order to model such sites, an Ag1 cluster is embedded in the (1 × 1)-Al2O3(110) matrix at bulk and surface positions, respectively. However, as the bonding in alumina is ionic (with Al3+ cations and O2− anions) modeling of such sites needs care. To remove the dangling bonds which are introduced by the Al to Ag substitution, the structures with Ag1 are compensated by two hydrogen atoms at the bottom of the slab. This procedure compensates for the fact that Ag is monovalent whereas Al is trivalent and ensures that the band gap of the system is preserved.50 Upon structural optimization, two particular low energy structures of Ag@Al2O3(110) are identified. The stable structure is found to be one where Ag1 is in the position of a tetrahedral bulk alumina atom, located in the fourth atomic layer (Fig. S9, ESI†). In this position, the binding energy of Ag is found to be −1.32 eV with respect to Ag in the bulk phase.51 A second metastable structure is found where the Ag atom is in the surface layer of the alumina slab at the position of the AlIII atom (position 1). The binding energy is, in this case, calculated to be −1.13 eV where position (1) is preferred by 0.56, 0.83, and 0.83 eV over Ag1 located in surface positions (2), (3), and (4), respectively. The two stable structures will be referred to as Ag@Al2O3(110)-a and Ag@Al2O3(110)-b.‡
To model the three phase boundary between a supported Ag nanoparticle, the alumina support and H2 in gas phase, a rod of Ag is considered on Al2O3(110), see Fig. 1d. Short Al–Ag bond lengths (∼2.8 Å) are calculated to Al atoms at positions 1 and 2. The total adhesion energy of the rod is calculated to be −2.27 eV, with an average adhesion energy of −0.25 eV per Ag atom in contact with the Al2O3(110) surface (9 Ag atoms).52 The low adhesion is consistent with the minor structural relaxation observed for the rod upon geometry optimization. Below, the model will be referred to as AgNPM/Al2O3(110) (NPM = nanoparticle model).
Molecular adsorption | ||||
---|---|---|---|---|
Eads(H2) | dH–H | Position | dH–S | |
Ag(111) | −0.02 | 0.76 | Atop Ag | 3.70 |
Ag(211) | −0.04 | 0.75 | Atop step Ag | 3.40 |
p(4 × 4) | −0.05 | 0.75 | Atop side Ag | 3.34 |
Ag2O(111) | −0.05 | 0.75 | Bridge Ag–O | 2.75 |
Al2O3(110) | −0.26 | 0.76 | Atop AlIII | 2.15 |
Ag@Al2O3(110)-a | −0.27 | 0.76 | Atop AlIII | 2.13 |
Ag@Al2O3(110)-b | — | — | — | — |
AgNPM/Al2O3(110) | −0.19 | 0.76 | Aside AgNPM | 2.06 |
Dissociative adsorption | |||
---|---|---|---|
Eads(2H) | Position | dH–S | |
Ag(111) | +0.21 | Fcc | 1.94/1.94 |
Ag(211) | +0.26 | Bridge | 1.82/2.01 |
p(4 × 4) | −1.20 | 2 OH groups | 0.98/0.98 |
Ag2O(111) | −0.92 | 2 OH groups | 0.98/0.98 |
Al2O3(110) | −0.58 | H–AlIII/OH group | 1.58/1.02 |
Ag@Al2O3(110)-a | −0.65 | H–AlIII/OH group | 1.58/1.04 |
Ag@Al2O3(110)-b | −2.23 | 2 OH groups | 0.98/0.98 |
AgNPM/Al2O3(110) | −0.60 | H–AlIII/OH group | 1.60/1.03 |
H2 is calculated to be physisorbed in atop positions on both Ag(111) and Ag(211) where the internal bond length of adsorbed H2 (dH–H) is calculated to be 0.76 and 0.75 Å, respectively. The bond lengths between H2 and the surfaces are calculated to be long (>3.0 Å). In fact, as this interaction could include dispersive contributions, the adsorption energies and the molecular-surface distances should not be regarded as very accurate within the present computational approach. It should also be noted that the potential energy surface is flat at large distances between the molecule and the metal.
Upon H2 dissociation on Ag(111), the two H atoms are calculated to occupy 3-fold fcc positions (see Fig. 2a), with an endothermic adsorption energy [Eads(2H)] of +0.21 eV per H atom with respect to H2 in the gas-phase. The fcc position is calculated to be preferred by 0.04 and 0.51 eV (per H atom) over the hcp and atop configurations, respectively. (The bridge position is for Ag(111) not a minimum on the potential energy surface.) The average distance for the two H atoms to their neighboring Ag atoms is calculated to be 1.94 Å. On the (211) surface, the preferred adsorption sites for the two H are bridge positions, one on the step and the other between a step and a (111) atom (see ESI†). The average adsorption energy, per H atom on (211), is calculated to be +0.26 eV and the corresponding bond lengths are 1.82 and 2.01 Å for the step and adjacent Ag(111) adsorption sites, respectively. The adsorption energies, geometries and general trends are in good agreement with previous experimental53,54 and theoretical55,56 reports.
Fig. 2 Electronic density of states (gray) for the initial (IS), transition state (TS), and final (FS) structures (shown as insets) of H2 dissociation over Ag(111) (a), and Al2O3(110) (b). In the case of Ag@Al2O3(110)-b (c) the DOS is presented for the structures used during a constrained TS-search. 0 eV corresponds to the Fermi energy and projections are made on H-states (red) and Ag-states (broken lines). The arrows indicate the anti-bonding states. Structures are reported with selected bond lengths (given in Å). The presented bond lengths refer to the H–H and H–S (S = O, Al, Ag) distances, respectively. |
Similar to the low index silver surfaces, molecular adsorption on both oxidized surfaces, p(4 × 4) and Ag2O(111), displays low adsorption energies, −0.05 and −0.05 eV, respectively. In the ground state structure of H2 on p(4 × 4), H2 is located atop a side atom in the Ag6 unit with a long (>3.30 Å) distance to the surface (see ESI†). The internal H–H distance is calculated to be similar to the gas phase distance of 0.75 Å. The same situation applies for H2 on Ag2O(111); H2 adopts a bridge configuration between an Ag and O atom, and the nearest H2–O and H2–Ag distances are calculated to be 2.75 and 3.19 Å, respectively. Unlike the Ag metal surfaces, atomic adsorption, with subsequent OH formation, over the p(4 × 4) and Ag2O(111) is calculated to be exothermic. The average H adsorption energy (per atom) and H–O bond length for p(4 × 4) (Ag2O(111)) are calculated to be −1.20 (−0.92) eV and 0.98 (0.98) Å, respectively. Upon OH formation, both surfaces experience minor surface relaxation, where subsurface oxygen is displaced in order to form an OH group (see ESI†). By use of a planewave implementation of DFT, Mohammad and co-workers56 have reported similar results for H2 dissociation over a p(2 × 1)-O/Ag(110) missing row structure.
Turning to the Al2O3(110) surface, H2 is weakly adsorbed at the AlIII site. This site (1) is preferred over sites (2), (3), and (4) by 0.14, 0.24, and 0.24 eV, respectively. At (1), H2 is located 2.15 Å from the AlIII atom and the internal H–H bond is 0.76 Å (Fig. 2b). The adsorption energy is calculated to be −0.26 eV with respect to H2 in the gas phase. In the case of dissociated adsorption, the stable conformation has one H atom bound to AlIII (dH–Al = 1.58 Å), and an OH group formed with a nearby oxygen (dH–O = 1.02 Å), see Fig. 2b. This configuration is 1.73 eV more stable than a structure with two OH groups on the surface and a consequence of electron pairing where the Al–H unit (formally +2) matches the formation of the OH group (formally −1). This configuration ensures that a band-gap is preserved with no unpaired electrons. The dissociated H2 molecule is preferred by −0.93 eV with respect to the molecular state.
If Al2O3(110) is doped with silver in the bulk [Ag@Al2O3(110)-a], our calculations indicate minor geometry and energy effects on molecular and dissociated H2 adsorption. Similar to the bare alumina surface, the site (1) is preferred with an adsorption energy of −0.27 eV and H–H internal bond length of 0.76 Å. The H2 molecule is in this case located atop the AlIII atom at a distance of 2.13 Å. Upon dissociation, electron pairing results in the formation of a H–Al and OH group pair with an average binding energy and bond lengths of −0.65 eV and 1.58/1.04 Å, respectively. However, if the doping Ag ion is placed in the surface layer [Ag@Al2O3(110)-b], no minimum is found on the potential energy surface for molecular H2 adsorption close to the Ag atom. Instead, OH groups are formed with an average adsorption energy of −2.23 eV and O–H bonds of 0.98 Å. It should be noted that energy minimum for molecular adsorption on the doped surface exists over the AlIV sites (2–4). In these cases, the adsorption energies are calculated to be −0.14 (2), −0.04 (3) and −0.04 eV (4), respectively.
In order to explore possible effects of the metal/oxide interface, dissociation is considered at the perimeter of the supported Ag nanoparticle. Here, the metal/oxide interface as well as edges between the (111) and (100) facets on the Ag nanoparticle are investigated.57 In the stable configuration, H2 is weakly adsorbed at the metal/oxide interface, with an Eads of −0.19 eV and a H–H distance of 0.76 Å. The hydrogen molecule is found 2.06 Å from the Al2O3(110) surface (near the AlIII atom) and >3.20 Å from the nanoparticle edge. Upon dissociation, the low energy structure resembles the one over the bare Al2O3(110) surface; an Al–H and an O–H group formed with an average binding energy of −0.60 eV. The bond-lengths are calculated to be 1.60 and 1.03 Å, respectively, where dissociation is preferred by −1.02 eV with respect to the molecular H2 state. A configuration with two OH groups is also found to be a minima on the potential energy surface. However, it is calculated to be a metastable structure, +1.83 eV above the ground state. Moreover, a second metastable structure with an OH group and a hydrogen adsorbed in a 3-folded position on the Ag nanoparticle is found to be +2.01 eV over the low energy geometry. Notably, the two structures are not stable with respect to H2 in the gas-phase. The effect of the considered metal/oxide interface seems to be of minor importance as molecular and dissociative adsorption processes display energetics (and geometries) similar to that of the bare alumina surface. Hence, it is reasonable to assume that adsorption of atomic H is a result of electron pairing rather than stabilization through charge transfer from the adsorbates to the metal/oxide interface.21–23,58 Based on the similarities in molecular and dissociated adsorption-energies and -geometries, the transition state barrier for H2 dissociation over the Ag nanoparticle is not considered.
ETS | dH–H | |
---|---|---|
Ag(111) | 1.55 | 1.48 |
Ag(211) | 1.33 | 1.49 |
p(4 × 4) | 0.37 | 0.96 |
Ag2O(111) | 1.04 | 1.12 |
Al2O3(110) | 0.68 | 1.05 |
Ag@Al2O3(110)-a | 0.69 | 1.04 |
On p(4 × 4), the H2 molecule dissociates over an Ag atom located on the side of the Ag6 sub-unit. The process to form two OH groups is strongly exothermic with an activation barrier of 0.37 eV. The TS is associated with breaking of the H–H bond where the H–H distance is calculated to be 0.96 Å. Here, one H atom is located 1.28 Å from a surface O atom and the second H is located 1.97 Å from an adjacent silver atom. A similar process was recently observed by use of X-ray photoemission spectroscopy and DFT calculations during CO dosage over p(4 × 4);59 carbonates were formed with low barriers. In both cases, oxidation reactions lead to a formal reduction of the oxidized silver surface.
Dissociation of H2 over the silver bulk oxide turns out to be markedly different as compared to the oxidized surface. Dissociation is an activated process with a barrier of 1.04 eV. In the TS, the two H atoms are separated by 1.12 Å and located 1.15 and 2.25 Å over neighboring oxygen and silver atoms, respectively.
Over the Al2O3(110) surface, the H2 dissociation proceeds with a barrier of 0.68 eV. The reaction takes place over the AlIII site where the H–H, H–O, and H–Al distances at the TS are calculated to be 1.05, 1.25 and 1.75 Å respectively (see Fig. 2b). Doping the alumina in the bulk phase displays similar energetics. Here [Ag@Al2O3(110)-a], the TS also occurs over the AlIII site with a barrier of 0.69 eV and H–H, H–O, and H–Al distances of 1.04, 1.25, and 1.74 Å. As already mentioned, H2 dissociates without any barrier on Ag@Al2O3(110)-b and forms two OH groups on the surface. The overall reaction is in this case exothermic by −4.47 eV with respect to H2 in the gas phase. (Each O–H bond has a binding energy of 4.51 eV with respect to atomic hydrogen which could be compared with the O–H bond strength in the water molecule which is calculated to be 5.03 eV.)
In the literature, it has been speculated that removal of surface nitrates (NO3− on Al2O3) could occur via an Eley–Rideal process.60 In particular, it was suggested that H2 dissociation takes place directly over NO3− species. Here we estimate the direct H2 dissociation over NO3− on Al2O3(110) to be in the range of the H2 binding energy (∼4.5 eV). Thus, this process is unlikely and reduction of nitrates to nitrites with H2 should be ascribed to a Langmuir–Hinshelwood mechanism.
On Ag(111), the molecular bonding state (1σ) in the initial state is found at ∼6 eV below the Fermi energy (located at 0 eV), see Fig. 2a. At the transition state, H2 interacts more strongly with the metal and the anti-bonding combination between σ and the metal states can be observed as a broad resonance (Fig. 2a TS). As both the bonding and anti-bonding σ-metal states are located below the Fermi level, the H2 molecule experiences a repulsion towards the surface, which yields a high barrier for dissociation.
On the bare Al2O3(110) surface, the molecular σ and σ* states are initially located at −7.30 eV below and +6.2 eV above the Fermi energy, respectively. In the transition state, the σ state has split into one that is bonding and one that is anti-bonding with respect to the surface states. The bonding combination is slightly stabilized with respect to the IS, whereas the antibonding combination is located at about −1.9 eV below the Fermi energy.
If Al2O3(110) is doped with Ag ions, substrate–adsorbate states are formed without repulsion. The atomic Ag d-state is broadened when the atom is put in the alumina surface and spans a region between −5 and 0 eV. The broadening of the H2 derived states is also substantial, and takes place already at large distances between the molecule and the surface. When H2 approaches the surface (Step 2), the DOS displays formation of substrate–adsorbate states where the bonding state is located at ∼−7.5 eV. In this case, the anti-bonding σ-surface state (arrow in Fig. 2c, Step 2) is located above the Fermi energy (∼1 eV). Finally (FS), OH formation leads to states at ∼−18 eV below the Fermi energy. In the final state, the broadening of the Ag d-state is somewhat reduced.
Footnotes |
† Electronic supplementary information (ESI) available: Atomic structures of all considered models. See DOI: 10.1039/c2cy20343j |
‡ Because of the large difference of ionic sites of Ag+ and Al3+, the structures with embedded Ag are strained. To estimate the degree of strain, the -a and -b structures were considered in (2 × 2) surface cells. With the large cell, the binding energies for a and b were calculated to be −1.64 and −1.73 eV, respectively. |
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