Ming
Hu
a,
Ji-Sen
Jiang
*a,
Fan-Xing
Bu
a,
Xun-Liang
Cheng
a,
Chu-Cheng
Lin
b and
Yi
Zeng
b
aDepartment of Physics, Center of Functional Nanomaterials and Devices, East China Normal University, 200241, Shanghai, China. E-mail: jsjiang@phy.ecnu.edu.cn
bShanghai Institute of Ceramics, Chinese Academy of Science, Shanghai, China
First published on 16th April 2012
By calcining Prussian Blue (PB) microcrystals with well-defined morphologies at different temperatures (300 °C, 450 °C and 600 °C, respectively) in air, β-Fe2O3, γ-Fe2O3 and α-Fe2O3 with different shapes were successfully prepared. It was found that the heating rate played a critical role in the shape and hierarchical structure of the prepared iron(III) oxides. When the heating rate was as high as 10 °C min−1, hierarchical iron(III) oxides could be obtained, while when the heating rate was as low as 1 °C min−1, iron(III) oxides with smooth surfaces could be obtained. The hierarchical iron(III) oxides showed an interesting magnetic response at room temperature. The differences of magnetic properties for the hierarchical iron(III) oxides prepared at different temperatures should be caused by the composition of different phases.
Benefiting from the development of nanotechnology, shape-related properties of materials have been proved in many fields.6 Inspired by that, research on shape-controlled synthesis of iron(III) oxides has also become very hot in the past a few years. Hierarchical iron oxides, which are composed of small components (for example, nanoparticles, nanorods etc.), offer enhanced performances in many fields, such as lithium ion batteries, solar cells, water treatment catalysis and sensing etc.1f,g,7 Therefore, to fabricate hierarchical iron(III) oxides is of both fundamental and practical importance. To date, great effort has been made, however, most of the methods were based on a wet-chemical reaction.4a,7a,b,d,f,g,I,j In general, wet-chemical methods are not effective in getting multiple phases of iron(III) oxides. Thus, developing a solid-state method to fabricate hierarchical iron(III) oxides with different phases will be very interesting and offer the opportunity to get multi-functional materials. Fortunately, there are already a few reports about the solid-state shape-controlled synthesis of iron(III) oxides,1e,2a,5b–d such as nanoparticles with highly catalytic activity. However, there is still lack of fabrication of hierarchical iron(III) oxides via solid-state decomposition. 8
Coordination polymers, which are composed of metal ions and organic groups, are very attractive materials in separation, gas adsorption and catalysis etc.9 When calcined at high temperature in air, the organic part of the coordination polymers will be easily removed, which makes coordination polymers promising precursor to fabricate metal oxides. In recent years, coordination polymers with well-defined shapes were utilized as precursor to prepare porous or non-porous metal oxides by thermal decomposition.5b,10,11 Among these coordination polymers, Prussian Blue (PB, Fe4[Fe(CN)6·14H2O) is very suitable for fabricating iron(III) oxides. Since the pioneering work of Zbořil et al. on the thermal decomposition of PB,5b iron(III) oxides with different phases have been fabricated.11 For example, by using well-defined PB microcrystals or nanofilms, mesoporous iron(III) oxides were fabricated.11 In this paper, we selected PB microcrystals as precursors, and successfully transformed them into hierarchical iron(III) oxides microcrystals. Such a route opens a facile route to fabricate iron(III) oxides with exquisite structure, and enriches the solid-state decomposition of PB family.
Fig. 1 XRD patterns of products obtained by calcining elongated PB microcrystals at various temperatures under 10 °C min−1. |
Heating Rate (°C min−1) | Calcination T/°C | α phase | β phase | γ phase |
---|---|---|---|---|
10 | 300 | None | 17 wt% 60 nm | 83 wt% 43 nm |
10 | 450 | None | 21 wt% 80 nm | 79 wt% 62 nm |
10 | 650 | 93 wt% 120 nm | 5 wt% 110 nm | 2 wt% 115 nm |
1 | 300 | None | 31 wt% | 69 wt% |
1 | 450 | None | 51wt% | 49 wt% |
1 | 650 | 60 wt% | 40 wt% | None |
To evaluate the morphology of these obtained iron(III) oxides, SEM images are shown in Fig. 2. The initial morphology of the PB precursor was roughly retained. However, all the samples exhibited rough surfaces. Enlarged images taken from the marked areas indicate the larger crystals are indeed constituted of nanocrystals, which suggests these iron(III) oxides are all hierarchical structures. The sizes of the nanocrystals varies from several tens of nanometers to more than one hundred nanometers, which depends on the calcination temperature. Such a result is also consistent with the crystallite sizes calculated by Scherrer formula based on the XRD patterns in Fig. 1, which were listed in Table 1. Such variation of sizes indicates a coarsening of grains which may be caused by fusing of nanoparticles at high temperature.
Fig. 2 SEM images of products obtained by calcining elongated PB microcrystals at various temperatures under 10 °C min−1. (a) and (b) 300 °C. (c) and (d) 450 °C. (e) and (f) 650 °C. |
To understand whether heating rate can influence the phase composition of iron(III) oxides, and understand the mechanism for the formation of hierarchical structures, we have calcined PB microcrystals under a lower heating rate of 1 °C min−1 as a contrast.
Compared to the samples obtained at higher heating rate of 10 °C min−1 (Fig. 2), the samples obtained under a lower heating rate present different structures and phases, as shown in Fig. 3, Fig. 4 and Table 1. The low heating rate obviously favored the generation of β-Fe2O3. Both the amount of γ-Fe2O3 and α-Fe2O3 were reduced. While for the microstructure, smooth surfaces were observed after calcining at all temperatures. Although hierarchical structure could also be obtained at 650 °C, the worm-like nanostructures are larger than the particle nanostructures, which indicates nanoparticle fusion happened under slow heating.8a Obviously, the heating rate plays an important role in the shape variation of iron(III) oxides obtained by calcining. The higher heating rate could promote the formation of hierarchical structure, while the lower heating rate could prevent the formation of hierarchical structure.
Fig. 3 SEM images of products obtained by calcining elongated PB microcrystals at various temperatures under 1 °C min−1. (a) and (b) 300 °C. (c) and (d) 450 °C. (e) and (f) 650 °C |
Fig. 4 XRD patterns of products obtained by calcining elongated PB microcrystals at various temperatures under 1 °C min−1. |
When crystallization happens in solution, the large excess of supersaturated species usually lead to explosive formation of a large amount of nuclei, and of course leads to nanocrystals with small sizes due to the lack of species for consumption by the growth of so many nuclei.13 In contrast, when the supersaturation degree is low, fewer nuclei can be formed. As a result, there are enough species to attach to the nuclei to make them grow into large crystals. In our case, although it is a solid-state reaction, the formation of hierarchical structure is still somehow like crystallization in solution. During the conversion process of PB, the ferrous iron(II) is gradually oxidized into iron(III) oxide due to the time-consuming thermal-decomposition process of PB. A higher heating rate could accelerate the process, thus leading to drastic formation of iron oxides nuclei. As there are not enough species to make the nuclei grow large, only nanoparticles could be obtained. When the heating rate was low, fewer nuclei formed at first, thus the subsequently formed iron oxides could allow the growth of preformed nuclei and finally resulted in crystals with smooth surfaces.
As a higher heating rate favors the generation of hierarchical iron oxides, it is very interesting to know whether this phenomenon will happen to other PB crystals. Due to the symmetric shape and smooth surfaces of elongated PB microcrystals, it is more like a single crystal. In recent years, another kind of crystals, mesocrystals, have drawn much attention. Mesocrystals represent a group of crystals which formed by self-assembly or self-aggregation of small particles (e.g. nanocrystals) in an oriented way.14 Owing to the specific structure, mesocrystals show interesting properties different from single crystals.15 Therefore, PB mesocrystals may be an ideal choice to investigate whether rapid heating could be a general route for fabricating hierarchical structure. Here we chose truncated PB mesocrystals as a precursor for thermal decomposition.12 Such mesocrystals show a very close shape compared to elongated PB microcrystals, while the surfaces are curved and rough, which comes from the mesocrystalline structure (Fig. S2†). Fig. 5 and 6 illustrate the products calcined in air under heating rates of 10 °C min−1 and 1 °C min−1, respectively. Similar to PB single crystals, hierarchical structures were successfully obtained under a higher heating rate while lower heating rate prevented the generation of hierarchical structures. Such a phenomenon strongly suggests that heating rate plays a critical role in the fabrication of hierarchical iron oxides, and the thermal decomposition of PB microcrystals could be a general route. In addition, it is worth noting that the nanoparticles which formed the hierarchical structures shown in Fig. 5 are much smaller than the nanoparticles shown in Fig. 2. Considering that PB mesocrystals are composed of nanoparticles, large number of crystal boundaries surely exist in a mesocrystal. When the nucleation of iron oxides started, the growth of iron oxides was confined by the pre-existing crystal boundaries of mesocrystals, which finally resulted in hierarchical structures composed of smaller particles.
Fig. 5 SEM images of products obtained by calcining truncated PB mesocrystals at various temperatures under 10 °C min−1. (a) and (b) 300 °C. (c) and (d) 450 °C. (e) and (f) 650 °C. |
Fig. 6 SEM images of products obtained by calcining truncated PB mesocrystals at various temperatures under 1 °C min−1. (a) and (b) 300 °C. (c) and (d) 450 °C. (e) and (f) 650 °C. |
As iron(III) oxides are important magnetic materials, the magnetic properties of the hierarchical iron(III) oxides were evaluated. The room-temperature magnetization hysteresis curves shown in Fig. 7 indicate the magnetic response decreased with the increase of calcining temperature. The products shown in Fig. 2a and 2c present significant ferromagnetic behaviors, while the samples shown in Fig. 2e present weak ferromagnetic behavior. Such differences are consistent with the composition of these samples. The samples calcined at 300 °C and 450 °C are mixed β-Fe2O3 and γ-Fe2O3 while the sample calcined at 650 °C is almost pure α-Fe2O3. Among the three phases of iron(III) oxides, β-Fe2O3 is paramagnetic, α-Fe2O3 shows very weak ferromagnetic behavior at room-temperature, only γ-Fe2O3 shows a strong magnetic response because of its ferromagnetic properties.2a Therefore, the main contributor of the strong magnetic response of the samples calcined at 300 °C and 450 °C should be γ-Fe2O3. The weak ferromagnetic response should come from α-Fe2O3 itself and trace amounts of γ-Fe2O3. The differences of the values of saturated magnetization between the samples calcined at 300 °C and 450 °C indicate the amount of γ-Fe2O3 in both samples is different.
Fig. 7 Magnetic hysteresis curves of products obtained by calcining elongated PB microcrystals at various temperatures under 10 °C min−1. |
Footnote |
† Electronic Supplementary Information (ESI) available: SEM images of PB microcrystals. See DOI: 10.1039/c2ra01190e/ |
This journal is © The Royal Society of Chemistry 2012 |